Hydrogen storage properties of Mg–Ni–C system hydrogen storage materials prepared by hydriding combustion synthesis and mechanical milling

Mg–Ni–C composite hydrogen storage materials were prepared by first ball milling the powder mixtures of carbon aerogel and nano-Ni, and then mixed with magnesium powder followed by hydriding combustion synthesis (HCS). The HCS product was further treated by mechanical milling for 10 h. The effect of Ni/C ratio on the structures and hydrogen absorption/desorption properties of the materials were studied by means of X-ray diffraction (XRD), scanning electron microscopy (SEM) and pressure–composition–temperature (PCT) measurements. It is found that 90Mg–6Ni–4C system shows the best hydriding/dehydriding properties, which absorbs hydrogen at a saturated capacity of 5.23 wt.% within 68 s at 373 K and desorbs 3.74 wt.% hydrogen within 1800 s at 523 K. Moreover, the dehydriding onset temperature of the system is 430 K, which is 45 K lower than that of 90Mg–10Ni system or 95 K lower than that of 90Mg–10C system. The improved hydriding/dehydriding properties are related greatly to the Ni/C ratio and the structures of the composite systems.     

Hydrogen storage properties of a Mg–Ni–Fe mixture prepared via planetary ball milling in a H2 atmosphere

A sample composition has been designed based on previously reported data. An 80 wt%Mg–13.33 wt%Ni–6.67 wt%Fe (referred to as Mg–13.33Ni–6.67Fe) sample exhibited higher hydriding and dehydriding rates after activation and a larger hydrogen storage capacity compared to those of other mixtures prepared under similar conditions. After activation (at n = 3), the sample absorbed 4.60 wt%H for 5 min and 5.61 wt%H for 60 min at 593 K under 12 bar H₂. The sample desorbed 1.57 wt%H for 5 min and 3.92 wt%H for 30 min at 593 K under 1.0 bar H₂. Rietveld analysis of the XRD pattern using FullProf program showed that the as-milled Mg–13.33Ni–6.67Fe sample contained Mg(OH)₂ and MgH₂ in addition to Mg, Ni, and Fe. The Mg(OH)₂ phase is believed to be formed through the reaction of Mg or MgH₂ with water vapor in the air. The dehydrided Mg–13.33Ni–6.67Fe sample after hydriding-dehydriding cycling contained Mg, Mg₂Ni, MgO, and Fe.     

Effects of Ni,Fe2O3, and CNT addition by reactive mechanical grinding on the reaction rates with H2 of Mg-based alloys

Ni, Fe₂O₃, and CNT were added to Mg. The content of the additives was about 20 wt % with that of Fe₂O₃ 6 wt%. The contents of about 20 wt % additives and 6 wt% Fe₂O₃ are known optimum ones to improve the reaction rates of Mg with H₂. Samples with compositions of 80 wt% Mg–14 wt% Ni–6 wt% Fe₂O₃ (named as Mg–14Ni–6Fe₂O₃), and 78 wt% Mg–14 wt% Ni–6 wt% Fe₂O₃–2 wt% CNT (named as Mg–14Ni–6Fe₂O₃–2CNT) were prepared by reactive mechanical grinding. The hydriding and dehydriding properties of these samples were then measured, and the effects of Ni, Fe₂O₃, and CNT addition on the hydriding and dehydriding rates of Mg-based alloys were investigated by comparing their hydrogen-storage properties with those of pure Mg and Mg–10 wt% Fe₂O₃.     

A comparative study on effect of microwave sintering and conventional sintering on properties of Nd–Mg–Ni–Fe3O4 hydrogen storage alloy

The hydrogen storage samples of Nd–Mg–Ni–Fe₃O₄ alloy were prepared by microwave sintering (MS) and conventional sintering (CS) methods, respectively. Their phase structures, morphologies, hydrogen storage properties were intensively studied by X-ray diffraction (XRD), scanning electron microscopy (SEM) and pressure–composition–temperature (PCT). XRD and SEM analysis results show that the microwave sintered Nd–Mg–Ni–Fe₃O₄ alloy has multiphase structure involving Mg and homogeneous grains, whereas the alloy prepared by CS has Mg₄₁Nd₅ phase and coarse grains. The alloy prepared by MS can release 85% of the saturated hydrogen capacity at 573 K in 600 s and its characteristic reaction time (t_c) is less than 2900 s, while the alloy prepared by CS releases less than 70% of the absorbed hydrogen at 573 K within 1300 s and its t_c is more than 3000 s. It is found that the alloy prepared by MS not only has high hydrogen capacity, but also better dehydriding kinetic property than the alloy prepared by CS.     

Study on the hydrogen storage properties of core–shell structured Mg–RE (RE = Nd,Gd, Er) nano-composites synthesized through arc plasma method

Mg based Mg–Rare earth (RE) hydrogen storage nano-composites were prepared through an arc plasma method and their composition, phase components, microstructure and hydrogen sorption properties were carefully investigated. It is shown that the Mg–RE composites have special metal-oxide type core–shell structure, that is, ultrafine Mg(RE) particles are covered by nano-sized MgO and RE₂O₃. In comparison to pure Mg powders prepared using the same method, the hydrogen absorption kinetics can be significantly improved through minor addition of RE to Mg. In addition, the Mg–RE composite powders show better anti-oxidation ability than pure Mg powders, resulting in the increased hydrogen storage capacity of Mg–RE powders over pure Mg powders. In particular, the hydrogenation enthalpy can be increased and the dehydriding temperature can be reduced through minor addition of Er. The experimental results show that both the RE in solid solution state in Mg and the RE₂O₃ nano-grains covered on Mg particles contribute to the improved hydrogen storage thermodynamic, kinetic and anti-oxidation properties of Mg ultrafine particles.     

Reversible de-/hydriding characteristics of a novel Mg18In1Ni3 alloy

The present work demonstrates the reversible hydrogen storage properties of the ternary alloy Mg₁₈In₁Ni₃, which is prepared by ball-milling Mg(In) solid solution with Ni powder. The two-step dehydriding mechanism of hydrogenated Mg₁₈In₁Ni₃ is revealed, namely the decomposition of MgH₂ is involved with different intermetallic compounds or Ni, which leads to the formation of Mg₂Ni(In) solid solution or unknown ternary Mg–In–Ni alloy phase. As a result, the alloy Mg₁₈In₁Ni₃ shows improved thermodynamics in comparison with pure Mg. The Ni addition also results in the kinetic improvement, and the minimum desorption temperature is reduced down to 503 K, which is a great decrease comparing with that for Mg–In binary alloy. The composition and microstructure of Mg–In–Ni ternary alloy could be further optimized for better hydrogen storage properties.     

Improved hydrogen storage properties of Mg-based nanocomposite by addition of LaNi5 nanoparticles

Mg (200 nm) and LaNi₅ (25 nm) nanoparticles were produced by the hydrogen plasma-metal reaction (HPMR) method, respectively. Mg–5 wt.% LaNi₅ nanocomposite was prepared by mixing these nanoparticles ultrasonically. During the hydrogenation/dehydrogenation cycle, Mg–LaNi₅ transformed into Mg–Mg₂Ni–LaH₃ nanocomposite. Mg particles broke into smaller particles of about 80 nm due to the formation of Mg₂Ni. The nanocomposite showed superior hydrogen sorption kinetics. It could absorb 3.5 wt.% H₂ in less than 5 min at 473 K, and the storage capacity was as high as 6.7 wt.% at 673 K. The nanocomposite could release 5.8 wt.% H₂ in less than 10 min at 623 K and 3.0 wt.% H₂ in 16 min at 573 K. The apparent activation energy for hydrogenation was calculated to be 26.3 kJ mol⁻¹. The high sorption kinetics was explained by the nanostructure, catalysis of Mg₂Ni and LaH₃ nanoparticles, and the size reduction effect of Mg₂Ni formation.     

Structures and properties of Mg–La–Ni ternary hydrogen storage alloys by microwave-assisted activation synthesis

It is a challenge to prepare a material meeting two conflicting criteria – absorbing hydrogen strongly enough to reach a stable thermodynamic state and desorbing hydrogen at moderate temperature with a fast reaction rate. With the guide of the Mg–La–Ni phase diagram, microwave sintering (MS) was successfully applied to preparing Mg–La–Ni ternary hydrogen storage alloys from the powder mixture of Mg, La and Ni. Their phase structures, morphologies and hydrogen absorption and desorption (A/D) properties have been studied by X-ray diffraction (XRD), scanning electron microscope (SEM), transmission electron microscope (TEM), pressure-composition-isotherm (PCI) and differential scanning calorimetry (DSC). The metal hydride of 70 Mg–9.72 La–20.28 Ni (wt pct) has the best comprehensive hydriding and dehydriding (H/D) properties, which can absorb 4.1 wt.% H₂ in 600 s and desorb 3.9 wt.% H₂ in 1500 s at 573 K. The DSC results reveal its onset temperatures of hydrogen A/D are the lowest among all the samples, which are 671.4 and 600.9 K. Its activation energy of dehydriding reaction is 113.5 kJ/mol H₂, which is the smallest among all the samples. Also, Chou model was used to analyze the reaction kinetic mechanism.     

Effects of the preparative parameters of hydriding combustion synthesis on the properties of Mg–Ni–C as hydrogen storage material

Magnesium may be the most promising solid-state hydrogen storage material owing to its high storage capacity (7.6 wt%) and highest volumetric density (2 times of liquid H₂). On the other hand, suffers from its sluggish absorption/desorption characteristics. In the present study, the simple/cost-effective hydriding combustion synthesis (HCS) was used to prepare highly-active Mg-based-samples. The preparative parameters of HCS were varied, and its effects on the micro-structural and hydrogen storage properties were determined. The results and its analysis showed that the simple HCS process possesses a multifaceted dependence on a range of experimental factors and affect the final product. The estimated dependence enabled us to explain the combined effect of individual experimental factors on the prepared samples. The Mg–Ni–C sample prepared at 610 °C with 6%wt-nano-Ni and 4 wt%-multi-walled-CNTs as reactants, resulted in sample with a surface area as high as 19.01 m²/g and a desorption capacity of 5.77 wt%, highlighting the promising characteristics of HCS to prepare highly-active Mg-based-materials.     

Hydrogen-storage property characterization of Mg–15 wt%Ni–5 wt%Fe2O3 prepared by reactive mechanical grinding

Mg–15 wt%Ni–5 wt%Fe₂O₃ (Mg155) was prepared by reactive mechanical grinding (RMG). Mg155 exhibited high hydriding and dehydriding rates even at the first cycle, and its activation was completed after only two hydriding–dehydriding cycles. The activated Mg155 absorbed 5.06 and 5.38 wt% of hydrogen, respectively, for 5 and 60 min at 573 K under 12 bar H₂. It desorbed 1.50 and 5.28 wt% of hydrogen, respectively, for 5 and 60 min at 573 K under 1.0 bar H₂. The initial hydrogen absorption rate decreased, but the hydrogen desorption rate increased rapidly with an increase in temperature from 563 K to 603 K. The rate-controlling step for the dehydriding reaction in a range from F ? 0.20 to F ? 0.75 is considered to be the chemical reaction at the Mg hydride/α-solid solution interface. The absorption and desorption PCT curves exhibited two plateaus at 573 K. The hydrogen-storage capacity of the activated Mg155 was about 6.43 wt% at 573 K.     

Hydrogen storage properties of Mg–TM–La (TM = Ti,Fe, Ni) ternary composite powders prepared through arc plasma method

For the first time, Mg based Mg–Transition metal (TM) –La (TM = Ti, Fe, Ni) ternary composite powders were prepared directly through arc plasma evaporation of Mg–TM–La precursor mixtures followed by passivation in air. The composition, phase components, microstructure and hydrogen sorption properties of the composite powders were carefully investigated. Composition analyses revealed a reduction in TM and La contents for all powders when compared with the compositions of their precursors. It is observed that the composites are all mainly composed of ultrafine Mg covered by nano La₂O₃ introduced during passivation. Based on the Pressure–Composition–Temperature measurements, the hydrogenation enthalpies of Mg are determined to be −68.7 kJ/mol H₂ for Mg–Ti–La powder, −72.9 kJ/mol H₂ for Mg–Fe–La powder and −82.1 kJ/mol H₂ for Mg–Ni–La powder. Meantime, the hydrogen absorption kinetics can be significantly improved and the hydrogen desorption temperature can be reduced in the hydrogenated ternary Mg–TM–La composites when compared to those in the binary Mg–TM or Mg–RE composites. This is especially true for the Mg–Ni–La composite powder, which can absorb 1.5 wt% of hydrogen at 303 K after 3.5 h. Such rapid absorption kinetics at low temperatures can be attributed to the catalytic effects from both Mg₂Ni and La₂O₃. The results gathered in this study showed that simultaneous addition of 3d transition metals and 4f rare earth metals to Mg through the arc plasma method can effectively alter both the thermodynamic and kinetic properties of Mg ultrafine powders for hydrogen storage.     

Destabilization effects of Mg(AlH4)2 on MgH2: Improved desorption performances and its reaction mechanism

Both kinetics and thermodynamics properties of MgH₂ are significantly improved by the addition of Mg(AlH₄)₂. The as-prepared MgH₂–Mg(AlH₄)₂ composite displays superior hydrogen desorption performances, which starts to desorb hydrogen at 90 °C, and a total amount of 7.76 wt% hydrogen is released during its decomposition. The enthalpy of MgH₂-relevant desorption is 32.3 kJ mol⁻¹ H₂ in the MgH₂–Mg(AlH₄)₂ composite, obviously decreased than that of pure MgH₂. The dehydriding mechanism of MgH₂–Mg(AlH₄)₂ composite is systematically investigated by using x-ray diffraction and differential scanning calorimetry. Firstly, Mg(AlH₄)₂ decomposes and produces active Al^∗. Subsequently, the in-situ formed Al^∗ reacts with MgH₂ and forms Mg–Al alloys. For its reversibility, the products are fully re-hydrogenated into MgH₂ and Al^∗, under 3 MPa H₂ pressure at 300 °C for 5 h.     

Hydrogen storage properties of Mg–30 wt.% LaNi5 composite prepared by hydriding combustion synthesis followed by mechanical milling (HCS + MM)

A Mg–30 wt.% LaNi₅ composite was prepared by hydriding combustion synthesis followed by mechanical milling (HCS + MM), and the hydriding and dehydriding properties of the HCS + MM product were compared with those of the HCS product and the MM product. The dehydriding temperature onsets of the MM and HCS + MM products were both 470 K, which were lower than that of the HCS product by 100 K. Moreover, the HCS + MM product desorbed faster than the MM product, e.g., the former desorbed completely upon heating to 510 K, whereas the latter did not decompose completely until 590 K. Additionally, the HCS + MM product reached a saturated hydrogen absorption capacity of 3.80 wt.% at 373 K in 50 s, but both the HCS product and the MM product absorbed less than 1.50 wt.% of hydrogen at 373 K in 1800 s. These results suggest the potential of the HCS + MM processing in preparing Mg-based hydrogen storage materials.     

Characterization of Mg–20 wt% Ni–Y hydrogen storage composite prepared by reactive mechanical alloying

Mg–20 wt% Ni–Y composite was successfully prepared by reactive mechanical alloying (RMA). X-ray diffraction (XRD) measurement showed that both MgH₂ and Mg₂NiH₄ co-exist in the milled composite. The composite exhibits excellent hydrogen sorption kinetics and does not need activation on the first hydrogen storage process. It can absorb 3.92 and 5.59 wt% hydrogen under 3.0 MPa hydrogen pressure at 293 and 473 K in 10 min, respectively, and desorb 4.67wt% hydrogen at 523 K in 30 min under 0.02 MPa hydrogen pressure. The equilibrium desorption pressure of the composite are 0.142, 0.051 and 0.025 MPa at 573, 543 and 523 K, respectively. The differential scanning calorimetry (DSC) measurement showed that dehydrogenation of Mg–20 wt% Ni–Y composite was depressed about 100 K comparing to that of milled pure MgH₂. It is deduced that both the catalysis effect of Mg₂Ni and YH₃ distributed in Mg substrate and the crystal defects formed by RMA are the main reason for improving hydrogen sorption kinetics of the Mg–20 wt% Ni–Y composite.     

Hydrogen-storage properties of gravity cast and melt spun Mg–Ni–Nb2O5 alloys

95%(gravity cast Mg–23.5Ni)–-5%Nb₂O₅ alloy was prepared by horizontal ball milling in n-hexane of gravity cast Mg–23.5wt%Ni with Spex milled Nb₂O₅. Melt spun Mg–23.5wt%Ni after heat treatment at 523 K for 1 h was also ground by planetary ball milling with finer Nb₂O₅ prepared by milling with NaCl. The activated 90%(melt spun Mg–23.5Ni)–10%Nb₂O₅ alloy shows higher hydriding and dehydriding rates than the activated 95%(gravity cast Mg–23.5Ni)–5%Nb₂O₅ alloy, thanks to the homogeneous distribution of fine Mg₂Ni phase in melt spun Mg–23.5Ni and the finer Nb₂O₅ addition to melt spun Mg–23.5Ni, which leads to the effective diminution of the Mg particle size. The activated 90%(ms Mg–23.5Ni)–10%Nb₂O₅ alloy absorbs 4.70 wt%H at 573 K under 12 bar H₂ for 10 min, and desorbs 4.75 wt%H at 573 K under 1.0 bar H₂ for 25 min.     

Hydrogen storage characteristics of the nanocrystalline and amorphous Mg–Nd–Ni–Cu-based alloys prepared by melt spinning

Nanocrystalline and amorphous Mg–Nd–Ni–Cu-based (Mg₂₄Ni₁₀Cu₂)_100−xNd_x (x = 0–20) alloys were prepared by melt spinning and their structures as well as hydrogen storage characteristics were investigated. The analysis of XRD, TEM and SEM linked with EDS reveal that all the as-cast alloys hold a multiphase structure, containing Mg₂Ni-type major phase as well as some secondary phases Mg₆Ni, Nd₅Mg₄₁ and NdNi, whose amounts clearly grow with Nd content rising. Furthermore, the as-spun Nd-free alloy displays an entire nanocrystalline structure whereas the as-spun Nd-added alloys have a mixed structure of nanocrystalline and amorphous, moreover, the amorphization degree of the alloys visibly increases with Nd content rising, implying that the addition of Nd facilitates the glass forming in the Mg₂Ni-type alloy. The addition of Nd results in a slight decrease in the hydrogen absorption capacity of the as-cast and spun alloys, but it significantly enhances their hydrogen storage kinetics and hydriding/dehydriding cycle stability of the alloy. In order to reveal the capacity degradation mechanism of the as-spun alloy, the structure evolution of the nanocrystalline and amorphous alloys during the hydriding–dehydriding cycles was investigated. It is found that the root causes of leading to the capacity degradation of the nanocrystalline and amorphous alloys are nanocrystalline coarsening, crystal defect decreasing and amorphous phase crystallizing.     

Preparation and characterization of NbF5-added Mg hydrogen storage alloy

A sample with a composition of 95 wt% Mg-5 wt% NbF₅ (named Mg-5NbF₅) was prepared by reactive mechanical grinding using Mg instead of MgH₂ as a starting material. Its hydriding and dehydriding rates were then measured under nearly constant hydrogen pressures. The activation of Mg-5NbF₅ was not required, and Mg-5NbF₅ had an effective hydrogen storage capacity, which was defined as the quantity of hydrogen absorbed for 60 min, of 5.50 wt%. At the first cycle (n = 1) at 593 K, the sample absorbed 4.37 wt% H for 5 min and 5.50 wt% H for 30 min under 12 bar H₂, and desorbed 1.03 wt% H for 5 min, 4.66 wt% H for 30 min, and 5.43 wt% H for 60 min under 1.0 bar H₂. Reactive mechanical grinding of Mg with NbF₅, which formed MgH₂, MgF₂, NbH₂, and NbF₃ by the reaction of 11 Mg + 7NbF₅ + 3H₂ → MgH₂ + 10MgF₂ + 2NbH₂ + 5NbF₃, is considered to create defects, to produce reactive clean surfaces, and to reduce the particle size of Mg. The XRD pattern of Mg-5NbF₅ dehydrided at n = 3 revealed Mg, small amounts of β-MgH₂ and MgO, and very small amounts of MgF₂ and NbH₂. An increase in the dehydriding rate of Mg-5NbF₅ was attempted by adding Ni to Mg-5NbF₅. Mg-5NbF₅ had higher initial hydriding and dehydriding (after the incubation period) rates and a larger effective hydrogen storage capacity than Mg-10NbF₅, Mg-10MnO, and Mg-10Fe₂O₃, which were reported to have quite high hydriding rate and/or dehydriding rate.     

Improvement of hydrogen-storage properties of MgH2 by Ni,LiBH4, and Ti addition

In this work, differently from our previous work, MgH₂ instead of Mg was used as a starting material. Ni, Ti, and LiBH₄ with a high hydrogen-storage capacity of 18.4 wt% were added. A sample with a composition of MgH₂–10Ni–2LiBH₄–2Ti was prepared by reactive mechanical grinding. MgH₂–10Ni–2LiBH₄–2Ti after reactive mechanical grinding contained MgH₂, Mg, Ni, TiH_1.924, and MgO phases. The activation of MgH₂–10Ni–2LiBH₄–2Ti for hydriding and dehydriding reactions was not required. At the number of cycles, n = 2, MgH₂–10Ni–2LiBH₄–2Ti absorbed 4.09 wt% H for 5 min, 4.25 wt% H for 10 min, and 4.44 wt% H for 60 min at 573 K under 12 bar H₂. At n = 1, MgH₂–10Ni–2LiBH₄–2Ti desorbed 0.13 wt% H for 10 min, 0.54 wt% H for 20 min, 1.07 wt% H for 30 min, and 1.97 wt% H for 60 min at 573 K under 1.0 bar H₂. The PCT (Pressure–Composition–Temperature) curve at 593 K for MgH₂–10Ni–2LiBH₄–2Ti showed that its hydrogen-storage capacity was 5.10 wt%. The inverse dependence of the hydriding rate on temperature is partly due to a decrease in the pressure differential between the applied hydrogen pressure and the equilibrium plateau pressure with the increase in temperature. The rate-controlling step for the dehydriding reaction of the MgH₂–10Ni–2LiBH₄–2Ti at n = 1 was analyzed.     

Electrochemical performance of TiVNi-Quasicrystal and AB3-Type hydrogen storage alloy composite materials

The Ti_1.4V_0.6Ni ribbon alloy and AB₃-type (La_0.65Nd_0.12Mg_0.23Ni_2.9Al_0.1) alloy ingot are prepared by melt-spinning technique and induction levitation melting technique, respectively. The Ti_1.4V_0.6Ni + 20 wt.% AB₃ mixture powders are synthesized by ball-milling the above prepared alloy ingots, and their structures and the electrochemical hydrogen storage properties are investigated. It is found that the icosahedral quasicrystal, Ti₂Ni, BCC structural solid solution and AB₃-type phases are all presented in the composite material. The maximum electrochemical discharge capacity of the composite electrode is 294.7 mAh/g at the discharge current density of 30 mA/g and 303 K. In addition, the electrode made of Ti_1.4V_0.6Ni and AB₃ composite holds better high-rate discharge ability than that of Ti_1.4V_0.6Ni.     

Effect of SWNTs on the reversible hydrogen storage properties of LiBH4–MgH2 composite

Single-walled carbon nanotubes (SWNTs) were mechanically milled with LiBH₄/MgH₂ mixture, and examined with respect to its effect on the reversible dehydrogenation properties of the Li–Mg–B–H system. Experimental results show that the addition of SWNTs results in an enhanced dehydriding rate and improved cyclic stability of the LiBH₄/MgH₂ composite. For example, the LiBH₄/MgH₂ composite with 10 wt% purified SWNTs additive can release nearly 10 wt% hydrogen within 20 min at 450 °C, with an average dehydriding rate over 2 times faster than that of the neat LiBH₄/MgH₂ sample. Based on the results of phase analysis and a series of designed experiments, the mechanism underlying the observed property improvement was discussed.