Mantle heat exchangers for horizontal tank thermosyphon solar water heaters

This paper describes the characteristics of horizontal mantle heat exchangers for application in thermosyphon solar water heaters. A new correlation for heat transfer in horizontal mantle heat exchangers with bottom entry and exit ports was used to predict the overall heat transfer and stratification conditions in horizontal tanks with mantle heat exchangers. The model of a mantle heat exchanger tank was combined with the thermosyphon solar collector loop model in TRNSYS to develop a model of a thermosyphon solar water heater with collector loop heat exchanger. Predictions of stratification conditions in a horizontal mantle tank are compared with transient charging tests in a laboratory test rig. Predictions of daily energy gain in solar preheaters and in systems with in-tank auxiliary boosters are compared with extensive outdoor measurements and the model is found to give reliable results for both daily and long-term performance analysis.     

Indirect thermosiphon flat-plate solar collector performance based on twisted tube design heat exchanger filled with nanofluid

Stationary solar collector such as flat-plate collector is a thermal device, which traps solar energy and converts it into heat that can be used in industrial and domestic applications such as water heating. Flat-plate collector thermal performance enhancement is investigated in this research paper. Two cross-sectional geometries of the tube in the heat exchanger were investigated; a normal circular tube and a twisted tube were used in the experiment. The aim of the twisted tube exchanger is to enhance the performance of heat transfer of the tubes and to reduce the shell pressure drop; flat-plate solar collector is the used application to study the heat exchanger performance. Both twisted tubes heat exchanger and normal circular tubes heat exchanger were examined in the same location and conditions with the same solar collector, both were used in the heat exchanger to study their effect, with two different working fluids, which are distilled water and multiwalled carbon nanotube (MWCNT)/water nanofluid. The system shows an increase in the performance when twisted tubes were used in the system compared with the circular tubes in both distilled water and MWCNT/water nanofluid by 12.8% and 12.5%, respectively, with an improvement by 34% for twisted tubes with MWCNT compared with normal circular tubes with distilled water.     

Long-term thermal performance of a two-phase thermosyphon solar water heater

This article investigates experimentally the long-term thermal performance of a two-phase thermosyphon solar water heater and compares the results with the conventional systems. Experimental investigations are conducted to obtain the system thermal efficiencies from the hourly, daily and long-term performance tests. Different heat transfer mechanisms, including natural convection, geyser boiling, nucleate boiling and film-wise condensation, are observed in the two-phase thermosyphon solar water heater while solar radiation varies. The thermal performance of the proposed system is compared with that of four conventional solar water heaters. Results show that the proposed system achieves system characteristic efficiency 18% higher than that of the conventional systems by reducing heat loss for the two-phase thermosyphon solar water heater.     

Studies on heat transfer and friction factor characteristics of thermosyphon solar water heating system with helical twisted tapes

Experimental investigation of heat transfer, friction factor and thermal performance of thermosyphon solar water heater system fitted with helical twisted tape of various twist ratios has been performed and presented. The helical twisted tape induces swirl flow inside the riser tubes, which increases the heat transfer and pressure drop. The empirical correlations developed for Nusselt number and friction factor with various twist ratios (Y = 3, 4, 5, 6) are fitted with the experimental data with a discrepancy of less than ±4.54% and ±6.13% respectively. The results are compared with a plain tube collector at the same operating conditions. Conclusions made from the results show that heat transfer enhancement in twisted tape collector is higher than the plain tube collector with minimum twist ratio and gradually decreases with increase in twist ratio. The overall thermal performance of twisted tape collector is found to increase with increase in solar intensity.     

Performance characteristics of integral type solar-assisted heat pump

The characteristic of an integral type solar-assisted heat pump water heater (ISAHP) is investigated in the present study. The ISAHP consists of a Rankine refrigeration cycle and a thermosyphon loop that are integrated together to form a package heater. Both solar and ambient air energies are absorbed at the collector/evaporator and pumped to the storage tank via a Rankine refrigeration cycle and a thermosyphon heat exchanger. The condenser releases condensing heat of the refrigerant to the water side of the thermosyphon heat exchanger for producing a natural-circulation flow in the thermosyphon loop. A 105-liter ISAHP using a bare collector and a small R134a reciprocating-type compressor with rated input power 250 W was built and tested in the present study. The ISAHP was designed to operate at an evaporating temperature lower than the ambient temperature and a matched condition (near saturated vapor compression cycle and compressor exhaust temperature <100°C). A performance model is derived and found to be able to fit the experimental data very well for the ISAHP. The COP for the ISAHP built in the present study lies in the range 2.5–3.7 at water temperature between 61 and 25°C.     

Experimental studies on heat transfer and thermal performance characteristics of thermosyphon solar water heating system with helical and Left–Right twisted tapes

Experimental investigation of heat transfer, friction factor and thermal performance of thermosyphon solar water heater system fitted with helical and Left–Right twist of twist ratio 3 has been performed and presented. The helical twisted tape induces swirl flow inside the riser tubes unidirectional over the length. But, in Left–Right system the swirl flow is bidirectional which increases the heat transfer and pressure drop when compared to the helical system. The experimental heat transfer and friction factors characteristics are validated with theoretical equations and the deviation falls with in the acceptable limits. The results show that heat transfer enhancement in twisted tape collector is higher than the plain tube collector. Compared to helical and Left–Right twisted tape system of same twist ratio 3, maximum thermal performance is obtained for Left–Right twisted tape collector with increase in solar intensity.     

Performance of solar water heaters with narrow mantle heat exchangers

This paper evaluates the performance of narrow-gap vertical mantle heat exchangers with a two-pass arrangement for use in pumped-circulation solar water heaters. Both measured mantle side and tank side heat transfer correlations have been developed and implemented in a TRNSYS model of a complete solar water heater incorporating this type of heat exchanger. Predictions of the annual solar contribution for mantle-tank systems are compared to direct-coupled systems. The direct-coupled systems are found to provide slightly higher annual energy saving than mantle-tank systems for standard domestic hot water demand in Australia. However, the reduction in performance is outweighed by the benefit of freeze protection provided by incorporating a collector loop heat exchanger in the system.     

Analysis of horizontal mantle heat exchangers in solar water heating systems

The characteristics of horizontal mantle heat exchangers are investigated for application in thermosyphon solar water heaters. An experimental model of a horizontal mantle heat exchanger was used to evaluate the flow patterns in the annular passageways and the heat transfer into the inner tank. Flow visualisation was used to investigate the flow structure, and the heat transfer was measured for isothermal inner tank conditions. A numerical model of the flow and heat transfer in the annular passageway was developed and used to evaluate the heat flux distribution over the surface of the inner tank. The numerical results indicate that configurations of mantle heat exchangers used in current solar water heater applications degrade thermal stratification in the inner tank. The effects of inlet flow rate, temperature and connecting port location are quantified.     

Performance analysis on a novel micro‐channel heat pipe evacuated tube solar collector‐incorporated thermoelectric generation

In China, because of the emergence of a large number of high‐rise buildings, the solar hot water heater system often uses the balcony wall‐mounted method for installation. The thermoelectric energy converter is proposed as one of the possible technologies to incorporate solar water heater to produce electricity for building application. In this paper, the conceptual development and theoretical analysis of a novel micro‐channel heat pipe evacuated tube solar collector‐incorporated thermoelectric generation are all proposed. The new system takes into account many advantages, including the high heat transfer, low convective heat loss, and low contact thermal resistance. The exergy analysis method based on the second law of thermodynamics is also introduced to evaluate the performance of this system. The results show that a novel micro‐channel heat pipe evacuated tube solar collector‐incorporated thermoelectric generation has a high thermal performance with addition of electricity production. Copyright © 2016 John Wiley & Sons, Ltd.     

Thermal performance analysis of a direct-expansion solar-assisted heat pump water heater

A direct-expansion solar-assisted heat pump water heater (DX-SAHPWH) is described, which can supply hot water for domestic use during the whole year. The system mainly employs a bare flat-plate collector/evaporator with a surface area of 4.2 m², an electrical rotary-type hermetic compressor, a hot water tank with the volume of 150 L and a thermostatic expansion valve. R-22 is used as working fluid in the system. A simulation model based on lumped and distributed parameter approach is developed to predict the thermal performance of the system. Given the structure parameters, meteorological parameters, time step and final water temperature, the numerical model can output operational parameters, such as heat capacity, system COP and collector efficiency. Comparisons between the simulation results and the experimental measurements show that the model is able to give satisfactory predictions. The effect of various parameters, including solar radiation, ambient temperature, wind speed and compressor speed, has been analyzed on the thermal performance of the system.     

Development and testing of a solar air-heater with conical concentrator

The free convection performance of a solar air heater with a cylindrical absorber centred to a conical concentrator for focusing incident solar radiation was studied. The primary objective was to heat air to higher temperatures than those obtainable in flat-plate collectors.The experiments were carried out and the data recorded in summer daytime, considering collector tilting angle and type of absorbing surface as the investigation parameters.It was found that a tilting angle under local latitude would be appropriate for collector installation. Although the efficiency of the heater at free convection conditions was very much smaller than flat-plate solar air-heaters, exit air temperatures reached up to 150 °C, which could allow utilisation in high temperature applications. A selective absorber surface improved appreciably the performance of the solar air-heater.     

Hybrid photovoltaic and thermal solar-collector designed for natural circulation of water

The electricity conversion-efficiency of a solar cell for commercial application is about 6–15%. More than 85% of the incoming solar energy is either reflected or absorbed as heat energy. Consequently, the working temperature of the solar cells increases considerably after prolonged operations and the cell’s efficiency drops significantly. The hybrid photovoltaic and thermal (PVT) collector technology using water as the coolant has been seen as a solution for improving the energy performance. Through good thermal-contact between the thermal absorber and the PV module, both the electrical efficiency and the thermal efficiency can be raised. Fin performance of the heat exchanger is one crucial factor in achieving a high overall energy yield. In this paper, the design developments of the PVT collectors are briefly reviewed. Our observation is that very few studies have been done on the PVT system adopting a flat-box absorber design. Accordingly, an aluminum-alloy flat-box type hybrid solar collector functioned as a thermosyphon system was constructed. While the system efficiencies did vary with the operating conditions, the test results indicated that the daily thermal efficiency could reach around 40% when the initial water-temperature in the system is the same as the daily mean ambient temperature.     

Review on solar water heater collector and thermal energy performance of circulating pipe

The effect of thermal conductivity of the absorber plate of a solar collector on the performance of a thermo-siphon solar water heater is found by using the alternative simulation system. The system is assumed to be supplied of hot water at 50 °C and 80 °C whereas both are used in domestic and industrial purposes, respectively. According to the Rand distribution profile 50, 125 and 250 l of hot water are consumed daily. The condition shows that the annual solar fraction of the planning functions and the collector's configuration factors are strongly dependent on the thermal conductivity for its lower values. The less dependence is observed beyond a thermal conductivity of 50 W/m °C for the solar improper fraction and above 100 W/m °C for the configuration factors. In addition, the number of air ducts and total mass flow rate are taken to show that higher collector efficiency is obtained under the suitable designing and operating parameters. Different heat transfer mechanisms, adding natural convection, vapor boiling, cell nucleus boiling and film wise condensation is observed in the thermo-siphon solar water heater with various solar radiations. From this study, it is found that the solar water heater with a siphon system achieves system characteristic efficiency of 18% higher than that of the conventional system by reducing heat loss for the thermo-siphon solar water heater.     

An experimental investigation into the performance of a domestic thermosyphon solar water heater under varying operating conditions

An experimental investigation has been carried out on a thermosyphon solar water heater. The system consisted of a flat-plate collector of 1.5 m² absorber area with 21 tubes/m width and storage tank of 125 litre capacity. Experiments were carried out for both cloudy and clear weather conditions in winter and summer. The hourly system performance was evaluated for all test conditions. The final mean tank temperature was measured daily which enabled the calculation of the possible contribution of solar energy for domestic hot water supply in Basrah, Iraq (latitude 30.76°N). The system was tested at both no-load and loading conditions. Intermittent and continuous load was imposed, and system performance was evaluated for each condition.     

Comparative study of three thermosyphon solar water heaters made of flat-plate collectors with different absorber configurations

The paper presents a comparative study of three solar water heaters made of flat-plate collectors with different absorber configurations. The performance of the three solar water heaters is assessed under the same conditions. The collectors have the same surface area and are glazed. The theoretical model for each collector type, with the transient effects taken into account, is based on a control volume. By considering a small element of the collector in each case and the storage tank, six partial differential equations were developed for each solar water heater and were solved numerically for a cloudy day. This study shows that the thermal performance obtained with the solar water heater using the absorber-pipe lower bond configuration in the solar collector is always greater than the two others. These results showed that the solar water heater made of the absorber-pipe lower bond configuration is more efficient than the other systems.     

Influence of collector plate temperature gradient on solar heater performance

This communication deals with the effect of a temperature gradient, due to difference in temperatures of sunlit collector surface and the surface in contact with the working fluid (heat exchanger fluid), on the performance of solar water heater. The analysis is not restricted to any particular configuration of solar heater. Experimental study of a spiral solar water heater confirms the theoretical prediction of thermal loss with temperature gradient.     

Theoretical and experimental investigations of a two-phase thermosyphon solar water heater

This article experimentally and theoretically investigates a two-phase thermosyphon solar water heater. The performance of this innovative solar water heater at different solar radiation intensities and tilt angles are experimentally discussed. The results show the best charge efficiency of the system is 82%, which is higher than the conventional solar water heaters. The theoretical model is also developed using the thermal resistance-capacitor method. The simulation predictions agree well with the experimental data within an average error deviation of ±6%. Two methods for improving the performance of this heater, double fin tubes and nano particle, are proposed. The results show that charge efficiencies can increase 3% and 4%, respectively, according to the theoretical model.     

Performance analysis of solar water heater combined with heat pump using refrigerant mixture

In the research presented in this paper the thermal performance of a solar water heater combined with a heat pump is studied. A solar collector was modified from corrugated metal roofing with a copper tube attached beneath. The performance of the solar water heater was tested, and models for the collector efficiency and storage tank were developed and used for the evaluation of their performance when combined with a heat pump system.     

Modeling and optimization of hybrid solar thermoelectric systems with thermosyphons

We present the modeling and optimization of a new hybrid solar thermoelectric (HSTE) system which uses a thermosyphon to passively transfer heat to a bottoming cycle for various applications. A parabolic trough mirror concentrates solar energy onto a selective surface coated thermoelectric to produce electrical power. Meanwhile, a thermosyphon adjacent to the back side of the thermoelectric maintains the temperature of the cold junction and carries the remaining thermal energy to a bottoming cycle. Bismuth telluride, lead telluride, and silicon germanium thermoelectrics were studied with copper–water, stainless steel–mercury, and nickel–liquid potassium thermosyphon-working fluid combinations. An energy-based model of the HSTE system with a thermal resistance network was developed to determine overall performance. In addition, the HSTE system efficiency was investigated for temperatures of 300–1200 K, solar concentrations of 1–100 suns, and different thermosyphon and thermoelectric materials with a geometry resembling an evacuated tube solar collector. Optimizations of the HSTE show ideal system efficiencies as high as 52.6% can be achieved at solar concentrations of 100 suns and bottoming cycle temperatures of 776 K. For solar concentrations less than 4 suns, systems with thermosyphon wall thermal conductivities as low as 1.2 W/mK have comparable efficiencies to that of high conductivity material thermosyphons, i.e. copper, which suggests that lower cost materials including glass can be used. This work provides guidelines for the design, as well as the optimization and selection of thermoelectric and thermosyphon components for future high performance HSTE systems.     

Use of unglazed transpired solar collectors for desiccant cooling

The use of unglazed transpired solar collectors for desiccant regeneration in a solid desiccant cooling cycle was investigated because these collectors are less expensive than conventional glazed flat-plate collectors. Using computer models, we studied the performance of a desiccant cooling ventilation cycle integrated with either unglazed transpired collectors or conventional glazed flat-plate collectors. We found that the thermal coefficient of performance of the cooling system with unglazed collectors was lower than that of the cooling system with glazed collectors because the former system did not use the heat of adsorption released during the dehumidification process. Although the area required for the unglazed collector array was 70% more than that required for the glazed collector array in a 10.56 kW (3 ton) solar cooling system, the cost of the unglazed array was 45% less than the cost of the glazed array. The simple payback period of the unglazed collector was half of the payback period of the glazed collector when replacing an equivalent gas-fired air heater. Although the use of unglazed transpired collectors seems to make economic sense relative to use of glazed conventional collectors, some practical considerations may limit their use for desiccant regeneration.