Hydrogen-rich gas from catalytic steam gasification of biomass in a fixed bed reactor: Influence of particle size on gasification performance

The catalytic steam gasification of biomass was carried out in a lab-scale fixed bed reactor in order to evaluate the effects of particle size at different bed temperatures on the gasification performance. The bed temperature was varied from 600 to 900 °C and the biomass was separated into five different size fractions (below 0.075 mm, 0.075–0.15 mm, 0.15–0.3 mm, 0.3–0.6 mm and 0.6–1.2 mm). The results show that with decreasing particle size, the dry gas yield, carbon conversion efficiency and H₂ yield increased, and the content of char and tar decreased. And the differences due to particle sizes in gasification performance practically disappear as the higher temperature bound is approached. Hydrogen and carbon monoxide contents in the produced gas increase with decreasing particle size at 900 °C, reaching to 51.2% and 22.4%, respectively.     

Hydrogen-rich gas from catalytic steam gasification of biomass in a fixed bed reactor: Influence of temperature and steam on gasification performance

The catalytic steam gasification of biomass was carried out in a lab-scale fixed bed reactor in order to evaluate the effects of temperatures and the ratio of steam to biomass (S/B) on the gasification performance. The bed temperature was varied from 600 to 900 and the S/B from 0 to 2.80. The results show that higher temperature contributes to more hydrogen production.     

Hydrogen-rich gas from catalytic steam gasification of municipal solid waste (MSW): Influence of catalyst and temperature on yield and product composition

In the present study the catalytic steam gasification of MSW to produce hydrogen-rich gas or syngas (H₂ + CO) with calcined dolomite as a catalyst in a bench-scale downstream fixed bed reactor was investigated. The influence of the catalyst and reactor temperature on yield and product composition was studied at the temperature range of 750–950 °C, with a steam to MSW ratio of 0.77, for weight hourly space velocity of 1.29 h⁻¹. Over the ranges of experimental conditions examined, calcined dolomite revealed better catalytic performance, at the presence of steam, tar was completely decomposed as temperature increases from 850 to 950 °C. Higher temperature resulted in more H₂ and CO production, higher carbon conversion efficiency and dry gas yield. The highest H₂ content of 53.29 mol%, and the highest H₂ yield of 38.60 mol H₂/kg MSW were observed at the highest temperature level of 950 °C, while, the maximum H₂ yield potential reached 70.14 mol H₂/kg dry MSW at 900 °C. Syngas produced by catalytic steam gasification of MSW varied in the range of 36.35–70.21 mol%. The char had a highest ash content of 84.01% at 950 °C, and negligible hydrogen, nitrogen and sulphur contents.     

Hydrogen-rich gas from catalytic steam gasification of eucalyptus using nickel-loaded Thai brown coal char catalyst

Hydrogen gas production from eucalyptus by catalytic steam gasification was carried out in an atmospheric pressure of two-stage fixed bed. The gasifier was operated with the temperature range of 500–650 °C and steam partial pressure of 16, 30 and 45 kPa; nickel-loaded Thai brown coal char was used as a catalyst. The yields and compositions of the gasification products depend on the operating conditions, especially, the reaction temperature and the steam. The yield of H₂ increased at elevated temperatures, from 26.94 to 46.68%, while that of CO dramatically decreased, from 70.21 to 37.71 mol%. The highest H₂ yield, 46.68%, was obtained at the final gasifying temperature of 650 °C. Eucalyptus catalytic steam gasification indicated that the maximum H₂/CO ratio reached 1.24 at the gasification temperature of 650 °C and the steam partial pressure of 30 kPa. It can be concluded that eucalyptus is appropriate for synthesis gas production from eucalyptus volatiles by catalytic steam gasification while using nickel-loaded brown coal char as a catalyst.     

Hydrogen-rich gas production from waste plastics by pyrolysis and low-temperature steam reforming over a ruthenium catalyst

Operating conditions for low-temperature pyrolysis and steam reforming of plastics over a ruthenium catalyst were investigated. In the range studied, the highest gas and lowest coke fractions for polystyrene (PS) with a 60 g h⁻¹ scale, continuous-feed, two-stage gasifier were obtained with a pyrolyzer temperature of 673 K, steam reforming temperature of 903 K, and weight hourly space velocity (WHSV) of 0.10 g-sample g-catalyst⁻¹ h⁻¹. These operating conditions are consistent with optimum conditions reported previously for polypropylene. Our results indicate that at around 903 K, the activity of the ruthenium catalyst was high enough to minimize the difference between the rates of the steam reforming reactions of the pyrolysates from polystyrene and polypropylene. The proposed system thus has the flexibility to compensate for differences in chemical structures of municipal waste plastics. In addition, the steam reforming temperature was about 200 K lower than the temperature used in a conventional Ni-catalyzed process for the production of hydrogen. Low-temperature steam reforming allows for lower thermal input to the steam reformer, which results in an increase in thermal efficiency in the proposed process employing a Ru catalyst. Because low-temperature steam reforming can be also expected to reduce thermal degradation rates of the catalyst, the pyrolysis-steam reforming process with a Ru catalyst has the potential for use in small-scale production of hydrogen-rich gas from waste plastics that can be used for power generation.     

Hydrogen-rich gas production by steam gasification of municipal solid waste (MSW) using NiO supported on modified dolomite

NiO on modified dolomite (NiO/MD) catalysts were developed for hydrogen-rich gas production from steam gasification of municipal solid waste (MSW). The catalysts were prepared through deposition-precipitation method and characterized by various characterization methods. The activity of NiO/MD on the steam gasification of MSW was investigated in a lab-scale fixed bed. The results indicated that the catalysts could significantly eliminate the tar in the gas production and increase the hydrogen yield. In addition, higher temperature contributed to higher hydrogen production and gas yield, meanwhile, the optimal ratio of steam to MSW (S/M) was found to be 1.23. In the experimental conditions, the NiO/MD catalysts showed a good performance over a long lifetime test.     

Hydrogen-rich gas from catalytic steam gasification of municipal solid waste (MSW): Influence of steam to MSW ratios and weight hourly space velocity on gas production and composition

The present work deals with a study coupling experiments and modeling of catalytic steam gasification of municipal solid waste (MSW) for producing hydrogen-rich gas or syngas (H₂ + CO) with calcined dolomite as a catalyst in a bench-scale downstream fixed bed reactor. The influence of steam to MSW ratios (S/M) on gas production and composition was studied at 900 °C over the S/M range of 0.39–1.04, for weight hourly space velocity (WHSV) in the range of 1.22–1.51 h⁻¹. Over the ranges of experimental conditions examined, calcined dolomite revealed better catalytic performance at the presence of steam. H₂ and CO₂ contents increased with S/M increasing, while CO and CH₄ contents decreased sharply, the contents of CH₄, C₂H₄ and C₂H₆ were relatively small, and the influence of S/M was insignificant. The highest H₂ content of 53.22 mol %, the highest H₂ yield of 42.98 mol H₂/kg MSW, and the highest H₂ potential yield of 59.83 mol H₂/kg MSW were achieved at the highest S/M level of 1.04. Furthermore, there was a good agreement between the experimental gas composition and that corresponding to thermodynamic equilibrium data calculated using GasEq model. Consequently, a kinetic model was proposed for describing the variation of H₂ yield and carbon conversion efficiency with S/M during the catalytic steam gasification of MSW. The kinetic model revealed a good performance between experimental results and the kinetic model.     

Syngas production from catalytic gasification of waste polyethylene: Influence of temperature on gas yield and composition

The catalytic steam gasification of waste polyethylene (PE) from municipal solid waste (MSW) to produce syngas (H₂ + CO) with NiO/γ-Al₂O₃ as catalyst in a bench-scale downstream fixed bed reactor was investigated. The influence of the reactor temperature on the gas yield, gas composition, steam decomposition, low heating value (LHV), cold gas efficiency and carbon conversion efficiency was investigated at the temperature range of 700–900 °C, with a steam to waste polyethylene ratio of 1.33. Over the ranges of experimental conditions examined, NiO/γ-Al₂O₃ catalyst revealed better catalytic performance as a view of increasing product gas yield and of decreasing char and liquid yields in the presence of steam. Higher temperature resulted in more H₂ and CO production, higher carbon conversion efficiency and product gas yield. The highest syngas (H₂ + CO) content of 64.35 mol%, the highest H₂ content of 36.98 mol%, and the highest CO content of 27.37 mol%, were achieved at the highest temperature level of 900 °C. Syngas produced with a H₂/CO molar ratio in the range of 0.83–1.35, was highly desirable as feedstock for Fischer–Tropsch synthesis for the production of transportation fuels.     

Hydrogen production from steam gasification of corn straw catalyzed by blast furnace gas ash

A lab scale gasifier was built to perform the gasification experiment. The effects of temperature and steam flow on the process were investigated, and the effects of the addition of blast furnace gas ash (BFGA) on product composition, the value of H₂/(CO + CO₂), the lower heating value (LHV) of product gas, and productivity are summarized. The experimental results clearly indicate that the addition of BFGA in the steam gasification of corn straw pellets effectively enhances the ability of the downdraft gasifier to produce hydrogen-rich gas. Compared with the non-catalytic gasification process, the addition of BFGA promotes the formation of H₂, inhibits the generation of methane, CH₄, and other hydrocarbon gases, C_nH_m, and increases the H₂/(CO + CO₂) ratio. Unlike the process without the BFGA, the LHV of the product gas with BFGA increases with increasing temperature. When the water vapor volume was 0.75 kg/h, the gas production rate was the same at 850 °C with BFGA and at 950 °C without ash gas. The addition of BFGA clearly leads to a significant improvement in the ability of gasifiers to produce hydrogen-rich gas.     

Hydrogen-rich gas production with CO2 capture from steam gasification of pine needle using calcium oxide: Experimental and modeling study

A research-scale bubbling fluidized bed reactor (BFBR) has been assembled and used to study the steam gasification of pine needles with calcium oxide (CaO) as sorbent and catalyst. The output parameters such as syngas composition, higher heating value, lower heating value, and cold gas efficiency, have been analyzed at the operating conditions of a temperature of 650°C to 850°C, steam/biomass (S/B) ratio of 0.4 to 1.6, and CaO/biomass ratio of 0.3 to 1.5. Furthermore, an ASPEN PLUS model of BFBR has been developed using Gibbs free energy minimization technique and model values have been compared with experimental values. From the experimental results, it is analyzed that the concentration of H₂ is increased from 37.02 vol% to 68.36 vol% with an increase in temperature from 650°C to 750°C at the S/B ratio of 1 and CaO/biomass ratio of 0.9 and after that, it decreased slightly. Furthermore, the concentration of CO₂ in syngas captured from 5.49 vol% to 0 vol%, when the CaO/biomass ratio is varied from 0.3 to 1.5. From the result analysis, it is concluded that higher temperature and higher CaO/biomass ratio has a significant impact on H₂ production while excess S/B ratio has a negative impact.     

Effect of hydraulic retention time on hydrogen production and chemical oxygen demand removal from tapioca wastewater using anaerobic mixed cultures in anaerobic baffled reactor (ABR)

This study evaluated hydrogen production and chemical oxygen demand removal (COD removal) from tapioca wastewater using anaerobic mixed cultures in anaerobic baffled reactor (ABR). The ABR was conducted based on the optimum condition obtained from the batch experiment, i.e. 2.25 g/L of FeSO₄ and initial pH of 9.0. The effects of the varying hydraulic retention times (HRT: 24, 18, 12, 6 and 3 h) on hydrogen production and COD removal in a continuous ABR were operated at room temperature (32.3 ± 1.5 °C). Hydrogen production rate (HPR) increased with a reduction in HRT i.e. from 164.45 ± 4.14 mL H₂/L.d (24 h HRT) to 883.19 ± 7.89 mL H₂/L.d (6 h HRT) then decreased to 748.54 ± 13.84 mL H₂/L.d (3 h HRT). COD removal increased with reduction in HRT i.e. from 14.02 ± 0.58% (24 h HRT) to 29.30 ± 0.84% (6 h HRT) then decreased to 21.97 ± 0.94% (3 h HRT). HRT of 6 h was the optimum condition for ABR operation as indicated.     

Hydrogen production by steam reforming of simulated liquefied natural gas (LNG) over mesoporous nickel-M-alumina (M = Ni, Ce, La, Y, Cs, Fe, Co, and Mg) aerogel catalysts

Mesoporous nickel-M-alumina aerogel catalysts (denoted as NiMAE) with different second metal (M = Ni, Ce, La, Y, Cs, Fe, Co, and Mg) were prepared by a single-step sol-gel method and a subsequent CO₂ supercritical drying method. The effect of second metal of mesoporous nickel-M-alumina aerogel catalysts on their physicochemical properties and catalytic activity for steam reforming of simulated liquefied natural gas (LNG) was investigated. Textural and chemical properties of NiMAE catalysts were strongly influenced by the identity of second metal. Nickel species were highly dispersed on the surface of NiMAE catalysts through the formation of nickel aluminate phase. In the steam reforming of LNG, both LNG conversion and hydrogen yield decreased in the order of NiLaAE > NiCeAE > NiYAE > NiCsAE > NiNiAE > NiFeAE > NiCoAE > NiMgAE. Average nickel diameter of NiMAE catalysts was well correlated with LNG conversion and hydrogen yield over the catalysts. Among the catalysts tested, NiLaAE catalyst exhibited the best catalytic performance due to its smallest average nickel diameter. Furthermore, NiLaAE catalyst exhibited a strong capability of facilitating heat and mass transfer of reactant and product during the steam reforming of LNG. Water-gas shift reaction governed the steam reforming reaction over NiLaAE catalyst under the steam-rich reaction condition (steam/carbon > 2).     

A preliminary study of a novel catalyst Al2O3·Na2O·xH2O/NaOH/Al(OH)3 for production of hydrogen and hydrogen-rich gas by steam gasification from cellulose

The new catalyst, Al₂O₃·Na₂O·xH₂O/NaOH/Al(OH)₃, was made by means of hydrolyzation and hydration of sodium aluminum oxide (Al₂O₃·Na₂O). Hydrogen and hydrogen-rich gas were produced through the reaction of cellulose with the catalyst and steam. In order to avoid production of tar, the gasification temperature is controlled at ≤673 K. The temperature of producing hydrogen is controlled at about 473–623 K. The conversion degree of hydrogen from cellulose at about 473–673 K could come up to 59.63%. The production of hydrogen-rich gas was set at about 673 K. The gasification residue could be used as material for combustion. Al₂O₃·Na₂O could be regenerated from the byproducts Al₂O₃ and Na₂CO₃ produced in the combustion process. The catalyst could be re-prepared from the regenerative Al₂O₃·Na₂O.