Analysis of Ontario's hydrogen economy demands from hydrogen fuel cell vehicles

The ‘Hydrogen Economy’ is a proposed system where hydrogen is produced from carbon dioxide free energy sources and is used as an alternative fuel for transportation. The utilization of hydrogen to power fuel cell vehicles (FCVs) can significantly decrease air pollutants and greenhouse gases emission from the transportation sector. In order to build the future hydrogen economy, there must be a significant development in the hydrogen infrastructure, and huge investments will be needed for the development of hydrogen production, storage, and distribution technologies. This paper focuses on the analysis of hydrogen demand from hydrogen FCVs in Ontario, Canada, and the related cost of hydrogen. Three potential hydrogen demand scenarios over a long period of time were projected to estimate hydrogen FCVs market penetration, and the costs associated with the hydrogen production, storage and distribution were also calculated. A sensitivity analysis was implemented to investigate the uncertainties of some parameters on the design of the future hydrogen infrastructure. It was found that the cost of hydrogen is very sensitive to electricity price, but other factors such as water price, energy efficiency of electrolysis, and plant life have insignificant impact on the total cost of hydrogen produced.     

A cost comparison of fuel-cell and battery electric vehicles

This paper compares the manufacturing and refueling costs of a fuel-cell vehicle (FCV) and a battery electric vehicle (BEV) using an automobile model reflecting the largest segment of light-duty vehicles. We use results from widely-cited government studies to compare the manufacturing and refueling costs of a BEV and a FCV capable of delivering 135 hp and driving approximately 300 miles. Our results show that a BEV performs far more favorably in terms of cost, energy efficiency, weight, and volume. The differences are particularly dramatic when we assume that energy is derived from renewable resources.     

Fuel economy of hydrogen fuel cell vehicles

On the basis of on-road energy consumption, fuel economy (FE) of hydrogen fuel cell light-duty vehicles is projected to be 2.5–2.7 times the fuel economy of the conventional gasoline internal combustion engine vehicles (ICEV) on the same platforms. Even with a less efficient but higher power density 0.6 V per cell than the base case 0.7 V per cell at the rated power point, the hydrogen fuel cell vehicles are projected to offer essentially the same fuel economy multiplier. The key to obtaining high fuel economy as measured on standardized urban and highway drive schedules lies in maintaining high efficiency of the fuel cell (FC) system at low loads. To achieve this, besides a high performance fuel cell stack, low parasitic losses in the air management system (i.e., turndown and part load efficiencies of the compressor–expander module) are critical.     

Efficiencies of hydrogen storage systems onboard fuel cell vehicles

Energy efficiency, vehicle weight, driving range, and fuel economy are compared among fuel cell vehicles (FCV) with different types of fuel storage and battery-powered electric vehicles. Three options for onboard fuel storage are examined and compared in order to evaluate the most energy efficient option of storing fuel in fuel cell vehicles: compressed hydrogen gas storage, metal hydride storage, and onboard reformer of methanol. Solar energy is considered the primary source for fair comparison of efficiencies for true zero emission vehicles. Component efficiencies are from the literature. The battery powered electric vehicle has the highest efficiency of conversion from solar energy for a driving range of 300 miles. Among the fuel cell vehicles, the most efficient is the vehicle with onboard compressed hydrogen storage. The compressed gas FCV is also the leader in four other categories: vehicle weight for a given range, driving range for a given weight, efficiency starting with fossil fuels, and miles per gallon equivalent (about equal to a hybrid electric) on urban and highway driving cycles.     

A quick evaluating method for automotive fuel cell lifetime

Fuel cell vehicle commercialization and mass production are challenged by the durability of fuel cells and could be promoted by accelerated lifetime evaluating methods. In this paper, an arithmetic equation of fuel cell lifetime is presented, which is relating with load changing cycles, start–stop cycles, idling time, high power load condition and the air pollution factor. Basing on the practical data gathered from a fuel cell bus and the test results of a fuel cell stack in laboratory, the calculated lifetime fits the bus real running lifetime very well. It is shown that the automotive fuel cell lifetime mightily depends on driving cycles, and the potential lifetime in different operating mode can be effectively predicted by using this method with about 300 h test time. The test results also show that the effect of start–stop cycling on fuel cell lifetime can be almost ignored if the stack open circuit voltage is dispelled quickly after fuel cell stops operating. It is worthwhile that from this quick lifetime-evaluating method we can find many possible directions to improve fuel cell durability.     

Prospects for introducing hydrogen fuel cell vehicles in Malaysia

Sustainable economic development through adoption of hydrogen pathway is expected to simultaneously solve the double challenge of environment and energy security. The momentum of current research in this area is focused on optimizing the potential benefits in transportation sector through introduction of hydrogen fuel cell vehicles (FCVs). However the rapid adoption of critical cleaner energy system is still problematic in developing countries especially in transportation. This article sheds light on the Malaysian case by highlighting related issues and obstacles, and discusses the future prospects of hydrogen FCV. We argue that innovation and technological advancement of hydrogen FCV is important and ready for introduction in Malaysia; however it is not sufficient in explaining the conditions that will allow for rapid transition in Malaysia. The main message of this article is that hydrogen FCV in Malaysia can be expected and is possible when there is a thorough understanding of energy security issues, where energy policy integration for economic development and environmental objectives are achieved at the same time. The understanding of specific problems from the standpoint of developing country is crucial in encouraging government policies to induce development of hydrogen FCV.     

Technology learning for fuel cells: An assessment of past and potential cost reductions

Fuel cells have gained considerable interest as a means to efficiently convert the energy stored in gases like hydrogen and methane into electricity. Further developing fuel cells in order to reach cost, safety and reliability levels at which their widespread use becomes feasible is an essential prerequisite for the potential establishment of a ‘hydrogen economy’. A major factor currently obviating the extensive use of fuel cells is their relatively high costs. At present we estimate these at about 1100 €(2005)/kW for an 80 kW fuel cell system but notice that specific costs vary markedly with fuel cell system power capacity. We analyze past fuel cell cost reductions for both individual manufacturers and the global market. We determine learning curves, with fairly high uncertainty ranges, for three different types of fuel cell technology – AFC, PAFC and PEMFC – each manufactured by a different producer. For PEMFC technology we also calculate a global learning curve, characterised by a learning rate of 21% with an error margin of 4%. Given their respective uncertainties, this global learning rate value is in agreement with those we find for different manufacturers. In contrast to some other new energy technologies, R&D still plays a major role in today’s fuel cell improvement process and hence probably explains a substantial part of our observed cost reductions. The remaining share of these cost reductions derives from learning-by-doing proper. Since learning-by-doing usually involves a learning rate of typically 20%, the residual value for pure learning we find for fuel cells is relatively low. In an ideal scenario for fuel cell technology we estimate a bottom-line for specific (80 kW system) manufacturing costs of 95 €(2005)/kW. Although learning curves observed in the past constitute no guarantee for sustained cost reductions in the future, when we assume global total learning at the pace calculated here as the only cost reduction mechanism, this ultimate cost figure is reached after a large-scale deployment about 10 times doubled with respect to the cumulative installed fuel cell capacity to date.     

Recent challenges of hydrogen storage technologies for fuel cell vehicles

Fuel cell vehicles have a high potential to reduce both energy consumption and carbon dioxide emissions. However, due to the low density, hydrogen gas limits the amount of hydrogen stored on board. This restriction also prevents wide penetration of fuel cells. Hydrogen storage is the key technology towards the hydrogen society. Currently high-pressure tanks and liquid hydrogen tanks are used for road tests, but both technologies do not meet all the requirements of future fuel cell vehicles. This paper briefly explains the current status of conventional technologies (simple containment) such as high-pressure tank systems and cryogenic storage. Another method, hydrogen-absorbing alloy has been long investigated but it has several difficulties for the vehicle applications such as low temperature discharge characteristics and quick charge capability due to its reaction heat. We tested a new idea of combining metal hydride and high pressure. It will solve some difficulties and improve performance such as gravimetric density. This paper describes the latest material and system development.     

Generation of high-pressure hydrogen for fuel cell electric vehicles using photovoltaic-powered water electrolysis

Increasing the utilization of electric drive systems including hybrid, battery, and fuel cell electric vehicles (FCEV) will reduce the usage of petroleum and the emission of air pollution by vehicles. The eventual production of electricity and hydrogen in a renewable fashion, such as using solar energy, can achieve the long-term vision of having no tailpipe emissions, as well as eliminating the dependence of the transportation sector on dwindling supplies of petroleum for its energy. Before FCEVs can be introduced in large numbers, a hydrogen-fueling infrastructure is needed. This report describes an early proof-of-concept for a distributed hydrogen fueling option in which renewably generated, high-pressure hydrogen is dispensed at an FCEV owner’s home. In an earlier report we described the design and initial characterization of a solar photovoltaic (PV) powered electrolyzer/storage/dispensing (ESD) system that was a proof-of-concept for a single FCEV home fueling system. In the present report we determined the efficiency and other operational characteristics of that PV-ESD system during testing over a 109-day period at the GM Proving Ground in Milford, MI, at a hydrogen output pressure of approximately 2000 psi (13.8 MPa). The high pressure was achieved without any mechanical compression via electrolysis. Over the study period the photovoltaic solar to electrical efficiency averaged 13.7%, the electrolyzer efficiency averaged 59%, and the system solar to hydrogen efficiency averaged 8.2% based on the hydrogen lower heating value. A well-documented model used to evaluate solar photovoltaic power systems was used to calculate the maximum power point values of the voltage, current, and power of our PV system in order to derive the coupling factor between the PV and ESD systems and to determine its behavior over the range of environmental conditions experienced during the study. The average coupling factor was near unity, indicating that the two systems remained coupled in an optimal fashion. Also, the system operated well over a wide range of meteorological conditions, and in particular it responded quickly to instantaneous changes in the solar irradiance (caused by clouds) with negligible effect on the overall efficiency. During the study up to 0.67 kg of high-pressure hydrogen was generated on a sunny day for fueling FCEV. Future generations of high-pressure electrolyzers, properly combined with solar PV systems, can offer a compact, efficient, and environmentally acceptable system for FCEV home fueling.     

Life cycle assessment of hydrogen fuel cell and gasoline vehicles

A life cycle assessment of hydrogen and gasoline vehicles, including fuel production and utilization in vehicles powered by fuel cells and internal combustion engines, is conducted to evaluate and compare their efficiencies and environmental impacts. Fossil fuel and renewable technologies are investigated, and the assessment is divided into various stages.     

Optimization of fuel cell system operating conditions for fuel cell vehicles

Proton exchange membrane fuel cell (PEMFC) technology for use in fuel cell vehicles and other applications has been intensively developed in recent decades. Besides the fuel cell stack, air and fuel control and thermal and water management are major challenges in the development of the fuel cell for vehicle applications. The air supply system can have a major impact on overall system efficiency. In this paper a fuel cell system model for optimizing system operating conditions was developed which includes the transient dynamics of the air system with varying back pressure. Compared to the conventional fixed back pressure operation, the optimal operation discussed in this paper can achieve higher system efficiency over the full load range. Finally, the model is applied as part of a dynamic forward-looking vehicle model of a load-following direct hydrogen fuel cell vehicle to explore the energy economy optimization potential of fuel cell vehicles.     

Integrated planning method of green hydrogen supply chain for hydrogen fuel cell vehicles

To satisfy the growing refueling demand of hydrogen fuel cell vehicles (HFCVs) with carbon-free hydrogen supply, this paper proposes an integrated planning method of green hydrogen supply chain. First, the k-shorted path method is introduced to analyze HFCV refueling load considering vehicle travel habits and routing diversity. Second, based on it, a two-stage integrated planning model is established to minimize the total investment and operation cost. The construction of hydrogen refueling stations, electrolysis-based hydrogen generation stations and hydrogen pipelines are coordinated with their operating constraints, constituting the green hydrogen supply chain, in which hydrogen storage is also an important part for consideration to address variable renewable power. Then, the proposed model is reformulated as a mixed integer linear programing (MILP) problem solved efficiently. Finally, the case studies are carried out on an urban area in Xi'an China to verify the validity and correctness of the proposed method. The results show that the integrated planning can realize synergy benefits. The influence of electricity prices and k values is also discussed.     

Energy efficient hydrogen drying and purification for fuel cell vehicles

High-purity standards are required for hydrogen used in fuel cell vehicles. The relative abundance of contaminants is highly influenced by the production pathway. Hydrogen obtained from water electrolysis presents three main pollutants: Nitrogen, Oxygen and Water. Herein, the engineering and implementation of removal techniques in a commercial 50 kW alkaline electrolyzer are reported. The full system was characterized with various analytical techniques including gas chromatography and mass spectrometry. A reduction of contaminant levels compatible with ISO 14687:2019 standard was achieved. From cold start, 100 min of operation are required to reach the desired nitrogen levels. Oxygen was removed in one step with a catalytic converter. Drying of hydrogen was achieved by using an innovative vacuum assisted pressure swing adsorption system. Sub-ppm levels of water are obtained with a power consumption of only 0.5 kWh/kg H₂ and 98.4% of product recovery.     

An overview: Current progress on hydrogen fuel cell vehicles

The harmful consequences of pollutants emitted by conventional fuel cars have prompted vehicle manufacturers to shift towards alternative energy sources. Currently, fuel cells (FCs) are commonly regarded as highly efficient and non-polluting power sources capable of delivering far greater energy densities and energy efficiency than conventional technologies. Proton exchange membrane fuel cells (PEMFC) are viewed as promising in transportation sectors because of their ability to start at cold temperatures and minimal emissions. PEMFC is an electrochemical device that converts hydrogen and oxidants into electricity, water, and heat at various temperatures. The pros and cons of the technology are discussed in this article. Various fuel cell types and their applications in the portable, automobile, and stationary sectors are discussed. Additionally, recent issues associated with existing fuel cell technology in the automobile sector are reviewed.     

Metal hydride hydrogen storage tank for fuel cell utility vehicles

The “low-temperature” intermetallic hydrides with hydrogen storage capacities below 2 wt% can provide compact H₂ storage simultaneously serving as a ballast. Thus, their low weight capacity, which is usually considered as a major disadvantage to their use in vehicular H₂ storage applications, is an advantage for the heavy duty utility vehicles. Here, we present new engineering solutions of a MH hydrogen storage tank for fuel cell utility vehicles which combines compactness, adjustable high weight, as well as good dynamics of hydrogen charge/discharge. The tank is an assembly of several MH cassettes each comprising several MH containers made of stainless steel tube with embedded (pressed-in) perforated copper fins and filled with a powder of a composite MH material which contains AB₂- and AB₅-type hydride forming alloys and expanded natural graphite. The assembly of the MH containers staggered together with heating/cooling tubes in the cassette is encased in molten lead followed by the solidification of the latter. The tank can provide >2 h long H₂ supply to the fuel cell stack operated at 11 kWe (H₂ flow rate of 120 NL/min). The refuelling time of the MH tank (T = 15–20 °C, P(H₂) = 100–150 bar) is about 15–20 min.     

Energy utilization and efficiency analysis for hydrogen fuel cell vehicles

This paper presents the results of an energy analysis for load-following versus battery-hybrid direct-hydrogen fuel cell vehicles. The analysis utilizes dynamic fuel cell vehicle simulation tools previously presented [R.M. Moore, K.H. Hauer, J. Cunningham, S. Ramaswamy, A dynamic simulation tool for the battery-hybrid hydrogen fuel cell vehicle, Fuel Cells, submitted for publication; R.M. Moore, K.H. Hauer, D.J. Friedman, J.M. Cunningham, P. Badrinarayanan, S.X. Ramaswamy, A. Eggert, A dynamic simulation tool for hydrogen fuel cell vehicles, J. Power Sources, 141 (2005) 272–285], and evaluates energy utilization and efficiency for standardized drive cycles used in the US, Europe and Japan.     

The cost of domestic fuel cell micro-CHP systems

Numerous academic and industrial estimates place the cost of future mass-produced small stationary fuel cell systems at around $1000 per kW, which compares well with targets set by agencies such as the US Department of Energy. Actual sale prices do not fit so neatly with these targets, and are currently 25–50 times higher even though mass production began three years ago.     

Analysis of the control strategies for fuel saving in the hydrogen fuel cell vehicles

A hydrogen fuel cell vehicle requires fuel cells, batteries, supercapacitors, controllers and smart control units with their control strategies. The controller ensures that a control strategy predicated on the data taken from the traction motor and energy storage systems is created. The smart control unit compares the fuel cell nominal output power with the vehicle power demand, calculates the parameters and continually adjusts the variables. The control strategies that can be developed for these units will enable us to overcome the technological challenges for hydrogen fuel cell vehicles in the near future. This study presents the best hydrogen fuel cell vehicle configurations and control strategies for safe, low cost and high efficiency by comparing control strategies in the literature for fuel economy.     

Realistic simulation of fuel economy and life cycle metrics for hydrogen fuel cell vehicles

The present work contributes an engineered life cycle assessment (LCA) of hydrogen fuel cell passenger vehicles based on a real‐world driving cycle for semi‐urban driving conditions. A new customized LCA tool is developed for the comparison of conventional gasoline and hydrogen fuel cell vehicles (FCVs), which utilizes a dynamic vehicle simulation approach to calculate realistic, fundamental science based fuel economy data from actual drive cycles, vehicle specifications, road grade, engine performance, fuel cell degradation effects, and regenerative braking. The total greenhouse gas (GHG) emission and life cycle cost of the vehicles are compared for the case of hydrogen production by electrolysis in British Columbia, Canada. A 72% reduction in total GHG emission is obtained for switching from gasoline vehicles to FCVs. While fuel cell performance degradation causes 7% and 3% increases in lifetime fuel consumption and GHG emission, respectively, regenerative braking improves the fuel economy by 23% and reduces the total GHG emission by 10%. The cost assessment results indicate that the current FCV technology is approximately $2,100 more costly than the equivalent gasoline vehicle based on the total lifetime cost including purchase and fuel cost. However, prospective enhancements in fuel cell durability could potentially reduce the FCV lifetime cost below that of gasoline vehicles. Overall, the present results indicate that fuel cell vehicles are becoming both technologically and economically viable compared with incumbent vehicles, and provide a realistic option for deep reductions in emissions from transportation. Copyright © 2016 John Wiley & Sons, Ltd.     

Understanding the discontinuance trend of hydrogen fuel cell vehicles in Japan

Hydrogen fuel cell vehicle (HFCV) adopters need to continue their vehicle ownership in the subsequent years to achieve the HFCV-related targets set by the Japanese government. In this study, we explored the discontinuance rate of HFCV ownership through a questionnaire survey conducted among HFCV adopters in Aichi Prefecture, Japan, who were wanting to continue or discontinue their ownership. Results showed that the discontinuance rate was remarkably high. Approximately 50% of the private HFCV adopters, who purchased their vehicles between 2014 and 2020, wished to discontinue their HFCV ownership owing to factors such as driving range, vehicle performance, future viability, fuel tank safety, and density of stations. Furthermore, we showed that the discontinuance trend was correlated with the dissatisfaction of HFCV adopters with the driving range and future viability. As a result, they foresee a bleak future owing to the sparse refueling stations network and higher purchase price compared to other vehicle powertrains such as electric and hybrid vehicles. Therefore, to reduce the discontinuance rate and keep HFCVs in the market, Japanese stakeholders must address the concern of HFCV owners.