Preferential oxidation of CO in H2 stream on Au/CeO2–TiO2 catalysts

A series of Au catalysts supported on CeO₂–TiO₂ with various CeO₂ contents were prepared. CeO₂–TiO₂ was prepared by incipient-wetness impregnation with aqueous solution of Ce(NO₃)₃ on TiO₂. Gold catalysts were prepared by deposition–precipitation method at pH 7 and 65 °C. The catalysts were characterized by XRD, TEM and XPS. The preferential oxidation of CO in hydrogen stream was carried out in a fixed bed reactor. The catalyst mainly had metallic gold species and small amount of oxidic Au species. The average gold particle size was 2.5 nm. Adding suitable amount of CeO₂ on Au/TiO₂ catalyst could enhance CO oxidation and suppress H₂ oxidation at high reaction temperature (>50 °C). Additives such as La₂O₃, Co₃O₄ and CuO were added to Au/CeO₂–TiO₂ catalyst and tested for the preferential oxidation of CO in hydrogen stream. The addition of CuO on Au/CeO₂–TiO₂ catalyst increased the CO conversion and CO selectivity effectively. Au/CuO–CeO₂–TiO₂ with molar ratio of Cu:Ce:Ti = 0.5:1:9 demonstrated very high CO conversion when the temperature was higher than 65 °C and the CO selectivity also improved substantially. Thus the additive CuO along with the promoter and amorphous oxide ceria and titania not only enhances the electronic interaction, but also stabilizes the nanosize gold particles and thereby enhancing the catalytic activity for PROX reaction to a greater extent.     

Effect of noble metal on oxidative steam reforming of methanol over CuO/ZnO/Al2O3 catalysts

Noble metals of Pd, Pt, Ru and Rh were introduced into the CuO/ZnO/Al₂O₃(30/60/10) catalyst via incipient impregnation and co-precipitation methods to examine their effects on the oxidative steam reforming of methanol (OSRM). No obvious effect of Pd and even a negative effect of Pt were observed by incipient impregnation method. With co-precipitation, noble metals were homogeneously dispersed in CuO/ZnO/Al₂O₃(30/60/10) and interacted with CuO and ZnO. They improved the reducibility of the catalysts and enhanced the dissociative adsorption of methanol. Introducing Pd, Rh or Ru promoted the conversion of methanol, but enhanced the formation of CO. Depositing platinum exhibited a high conversion of methanol and a low selectivity of CO in the OSRM reaction. The promoting effect of noble metals involved facilitating the split and adsorption of H atoms during the dehydrogenation of the intermediates in OSRM.     

Hydrogen production by oxidative steam reforming of methanol over Ni/CeO2–ZrO2 catalysts

Single ZrO₂ and mixed CeO₂-ZrO₂ oxides with different CeO₂/ZrO₂ ratios were prepared by the sol-gel method and the CeO₂ by precipitation. The prepared support were impregnated with an aqueous solution of NiCl₂·6H₂O at an appropriate concentration to yield 3 wt.% of nickel respectively in the catalysts. Catalytic materials were characterized by BET (N₂ adsorption-desorption), SEM-EDS, XRD and TPR. The oxidative steam reforming of methanol (OSRM) reaction was investigated on these catalysts for H₂ production as a function of temperature. Depending of the CeO₂/ZrO₂ ratio; the catalysts composition has a significant influence on the surface area (BET), reduction properties and methanol conversion. XRD patterns of the Ni-base catalysts showed well defined diffraction peaks of the metallic Ni except on the Ni/CeO₂ catalyst, suggesting that on this sample all of the active phase was highly dispersed. Ni/Ceria-rich catalysts were vastly active for OSRM, giving a total CH₃OH conversion at 325 °C with GHSV = 0.3 × 10⁵ h⁻¹. They also showed close selectivity toward H₂, with high selectivity to CO₂ in all range of temperatures, this suggests that the reverse WGS reaction does not occur on these samples. It seems that the nickel is the phase mainly responsible of hydrogen production although the CeO₂/ZrO₂ support reduces the CO formation.     

Fuel cell grade hydrogen production via methanol steam reforming over CuO/ZnO/Al2O3 nanocatalyst with various oxide ratios synthesized via urea-nitrates combustion method

Hydrogen production via steam reforming of methanol has been studied over a series of CuO/ZnO/Al₂O₃ catalysts synthesized by the combustion method using urea as fuel. Furthermore, the effect of alumina loading on the properties of the catalyst has been investigated. XRD analysis illustrated the crystallinity of the Cu and Zn oxides decreases by enhancing alumina loading. BET showed the surface area improvement and FESEM images revealed lower size distribution by increasing the amount of alumina. EDX results gave approximately the same metal oxide compositions of primary gel for the surface of the nanocatalysts. Catalytic performance tests showed the well practicability of catalysts synthesized by the combustion method for steam reforming of methanol process. Alumina addition to the CuO/ZnO catalyst caused the higher methanol conversion and the lower CO generation. Among different compositions the sample with molar component of CuO/ZnO/Al₂O₃ = 4/4/2.5 showed the best performance which without CO generation at 240 °C its methanol conversion decreased from 90 to 60% after 90 h.     

Steam reforming and oxidative steam reforming of methanol over CuO–CeO2 catalysts

Steam reforming (SRM) and oxidative steam reforming of methanol (OSRM) were carried out over a series of coprecipitated CuO–CeO₂ catalysts with varying copper content in the range of 30–80 at.% Cu (= 100 × Cu/(Cu + Ce)). The effects of copper content, reaction temperature and O₂ concentration on catalytic activity were investigated. The activity of CuO–CeO₂ catalysts for SRM and OSRM increased with the copper content and 70 at.% CuO–CeO₂ catalyst showed the highest activity in the temperature range of 160–300 °C for both SRM and OSRM. After SRM or OSRM, the copper species in the catalysts observed by XRD were mainly metallic copper with small amount of CuO and Cu₂O, an indication that metallic copper is an active species in the catalysis of both SRM and OSRM. It was observed that the methanol conversion increased considerably with the addition of O₂ into the feed stream, indicating that the partial oxidation of methanol (POM) is much faster than SRM. The optimum 70 at.% CuO–CeO₂ catalyst showed stable activities for both SRM and OSRM reactions at 300 °C.     

Comparative study of CuO supported on CeO2, Ce0.8Zr0.2O2 and Ce0.8Al0.2O2 based catalysts in the CO-PROX reaction

CuO supported on CeO_2, Ce_0.8Zr_0.2O₂ and Ce_0.8Al_0.2O₂ based catalysts (6%wt Cu) were synthesized and tested in the preferential oxidation of CO in a H₂-rich stream (CO-PROX). Nanocrystalline supports, CeO₂ and solid solutions of modified CeO₂ with zirconium and aluminum were prepared by a freeze-drying method. CuO was supported by incipient wetness impregnation and calcination at 400 °C. All catalysts exhibit high activity in the CO-PROX reaction and selectivity to CO₂ at low reaction temperature, being the catalyst supported on CeO₂ the more active and stable. The influence of the presence of CO₂ and H₂O was also studied.     

CeO2–ZrO2-promoted CuO/ZnO catalyst for methanol steam reforming

The Cu-based catalysts with different supports (CeO₂, ZrO₂ and CeO₂–ZrO₂) for methanol steam reforming (MSR) were prepared by a co-precipitation procedure, and the effect of different supports was investigated. The catalysts were characterized by means of N₂ adsorption–desorption, X-ray diffraction, temperature-programmed reduction, oxygen storage capacity and N₂O titration. The results showed that the Cu dispersion, reducibility of catalysts and oxygen storage capacity evidently influenced the catalytic activity and CO selectivity. The introduction of ZrO₂ into the catalyst improved the Cu dispersion and catalyst reducibility, while the addition of CeO₂ mainly increased oxygen storage capacity. It was noticed that the CeO₂–ZrO₂-containing catalyst showed the best performance with lower CO concentration, which was due to the high Cu dispersion and well oxygen storage capacity. Further investigation illuminated that the formation of CO on CuO/ZnO/CeO₂–ZrO₂ catalyst mainly due to the reverse water gas shift. In addition, the CuO/ZnO/CeO₂–ZrO₂ catalyst also had excellent reforming performance with no deactivation during 360 h run time and was used successfully in a mini reformer. The maximum hydrogen production rate in the mini reformer reached to 162.8 dm³/h, which can produce 160–270 W electric energy power by different kinds of fuel cells.     

Steam reforming of methanol over Cu/ZnO/ZrO2/Al2O3 catalyst

Steam reforming of methanol was investigated over Cu–ZnO–ZrO₂–Al₂O₃ catalysts at 473 and 573 K. The Cu:Zn:(Al + Zr) molar ratio was 3:3:4; however, the Zr:Al molar ratio was varied and the catalysts were pretreated at different calcination and reduction temperatures. The synthesized catalysts were characterized by N₂ physisorption, temperature-programmed reduction with H₂ (H₂-TPR), X-ray diffraction, oxidized surface TPR, and infrared spectroscopy after carbon monoxide chemisorption. The crystalline size of Cu decreased on increasing the calcination temperatures from 573 to 623 K and increased on increasing the reduction temperatures from 523 to 573 K. Among the tested catalysts, the Cu–ZnO–ZrO₂ catalyst exhibited the highest and lowest hydrogen-formation rates at 473 and 573 K, respectively. After the reaction at 573 K, all the tested catalysts exhibited an increase in the Cu crystalline size, causing the catalyst deactivation. Among the tested catalysts, the Cu–ZnO–ZrO₂–Al₂O₃ catalyst, where the Cu:Zn:Al:Zr molar ratio was 3:3:2:2, showed the highest and most stable catalytic activity at 573 K. Cu dispersion and catalyst composition affected the catalytic performance for steam reforming of methanol.     

Promotion effect of Nb for Cu/CeO2 water–gas shift reaction catalyst by generating mobile electronic carriers

A series of CuO/CeO₂ catalysts doping with Nb₂O₅ were fabricated by co-precipitation method. It is found that the introduction of Nb⁵⁺ will result in the substitution of Ce⁴⁺ with Nb⁵⁺, thus creating mobile electronic carriers in the as-prepared catalysts. The characterization results correlating with the catalytic activity evaluation disclose that the catalyst added with 1 wt. % Nb₂O₅ shows the most mobile electronic carries, certain amount of weak, medium basic sites and enhanced reducibility and chemical adsorption of CO, thus the best catalytic activity for water–gas shift reaction. However, excessive Nb₂O₅ addition prevents the incorporation of Cu²⁺ into CeO₂ lattice and partially covers the surface of CuO and CeO₂, resulting in weaken their reducibility and interaction between them, thus leading to inferior catalytic performance.     

Comparative study of CeO2/CuO and CuO/CeO2 catalysts on catalytic performance for preferential CO oxidation

The CeO₂/CuO and CuO/CeO₂ catalysts were synthesized by the hydrothermal method and characterized via XRD, SEM, H₂-TPR, HRTEM, XPS and N₂ adsorption–desorption techniques. The study shows that the rod-like structure is self-assembled CeO₂, and both hydrothermal time and Ce/Cu molar ratio are important factors when the particle-like CeO₂ is being self-assembled into the rod-like CeO₂. The CuO is key active component in the CO-PROX reaction, and its reduction has a negative influence on the selective oxidation of CO. The advantage of the inverse CeO₂/CuO catalyst is that it still can provide sufficient CuO for CO oxidation before 200 °C in the hydrogen-rich reductive gasses. The traditional CuO/CeO₂ catalyst shows better activity at lower temperature and the inverse CeO₂/CuO catalysts present higher CO₂ selectivity when the CO conversion reaches 100%. The performance of mixed sample verifies that they might be complementary in the CO-PROX system.     

Photocatalytic hydrogen production from aqueous methanol solution with CuO/Al2O3/TiO2 nanocomposite

The photocatalytic hydrogen production from aqueous methanol solution was investigated with ZnO/TiO₂, SnO/TiO₂, CuO/TiO₂, Al₂O₃/TiO₂ and CuO/Al₂O₃/TiO₂ nanocomposites. A mechanical mixing method, followed by the solid-state reaction at elevated temperature, was used for the preparation of nanocomposite photocatalyst. Among these nanocomposite photocatalysts, the maximal photocatalytic hydrogen production was observed with CuO/Al₂O₃/TiO₂ nanocomposites. A variety of components of CuO/Al₂O₃/TiO₂ photocatalysts were tested for the enhancement of H₂ formation. The optimal component was 0.2 wt% CuO/0.3 wt% Al₂O₃/TiO₂. The activity exhibited approximately tenfold enhancement at the optimum loading, compared with that with pure P-25 TiO₂. Nano-sized TiO₂ photocatalytic hydrogen technology has great potential for low-cost, environmentally friendly solar-hydrogen production to support the future hydrogen economy.     

Promotion of CO2 methanation activity and CH4 selectivity at low temperatures over Ru/CeO2/Al2O3 catalysts

The effect of CeO₂ loading amount of Ru/CeO₂/Al₂O₃ on CO₂ methanation activity and CH₄ selectivity was studied. The CO₂ reaction rate was increased by adding CeO₂ to Ru/Al₂O₃, and the order of CO₂ reaction rate at 250 °C is Ru/30%CeO₂/Al₂O₃ > Ru/60%CeO₂/Al₂O₃ > Ru/CeO₂ > Ru/Al₂O₃. With a decrease in CeO₂ loading of Ru/CeO₂/Al₂O₃ from 98% to 30%, partial reduction of CeO₂ surface was promoted and the specific surface area was enlarged. Furthermore, it was observed using FTIR technique that intermediates of CO₂ methanation, such as formate and carbonate species, reacted with H₂ faster over Ru/30%CeO₂/Al₂O₃ and Ru/CeO₂ than over Ru/Al₂O₃. These could result in the high CO₂ reaction rate over CeO₂-containing catalysts. As for the selectivity to CH₄, Ru/30%CeO₂/Al₂O₃ exhibited high CH₄ selectivity compared with Ru/CeO₂, due to prompt CO conversion into CH₄ over Ru/30%CeO₂/Al₂O₃.     

Rare earth oxide modified CuO/CeO2 catalysts for the water–gas shift reaction

Water–gas shift reaction was carried out over a series of CuO/CeO₂ catalysts doped with trivalent rare earth oxide (RE₂O₃, RE = Y, La, Nd and Sm), prepared via co-precipitation method. The effect of the dopants on the structure and catalytic properties of CuO/CeO₂ catalysts was investigated with the aid of X-ray diffraction (XRD), Raman spectra, N₂ physisorption, H₂-TPR and selective N₂O chemisorption characterizations. The results reveal the beneficial role of La₂O₃ and Nd₂O₃ doping in increasing the WGS catalytic activities and stabilities of CuO/CeO₂ catalysts, while the addition of Y₂O₃ and Sm₂O₃ leads to the negative effect. Correlating to the characteristic results, it is found that the performance of CuO/CeO₂–RE₂O₃ catalysts strongly depends on their surface copper dispersion, microstrain value and the amount of oxygen vacancies generated in ceria lattice. Besides, enough evidences suggest that, the most effective active site for WGS reaction is the moderate copper oxide (crystalline) interacted with surface oxygen vacancies of ceria in the CuO–CeO₂ system.     

Water-gas shift reaction over CuO/CeO2 catalysts: Effect of CeO2 supports previously prepared by precipitation with different precipitants

A series of CeO₂ supports were firstly prepared by precipitation method with NH₃⋅H₂O (NH), (NH₄)₂CO₃ (NC) and K₂CO₃ (KC) as precipitant, respectively, and then CuO/CeO₂ catalysts were fabricated by depositing CuO on the as-obtained CeO₂ supports by deposition-precipitation method. The effect of CeO₂ supports prepared from different precipitants on the catalytic performance, physical and chemical properties of CuO/CeO₂ catalysts was investigated with the aid of XRD, N₂-physisorption, N₂O chemisorption, FT-IR, TG, H₂-TPR, CO₂-TPD and cyclic voltammetry (CV) characterizations. The CuO/CeO₂ catalysts were examined with respect to their catalytic performance for the water-gas shift reaction, and their catalytic activities and stabilities are ranked as: CuO/CeO₂-NH > CuO/CeO₂-NC > CuO/CeO₂-KC. Correlating to the characteristic results, it is found that the CeO₂ support prepared by precipitation with NH₃⋅H₂O as precipitant (i.e., CeO₂-NH-300) has the best thermal stability and least surface “carbonate-like” species, which make the corresponding CuO/CeO₂-NH catalyst presents the highest Cu-dispersion, the highest microstrain (i.e., the highest surface energy) of CuO, the strongest reducibility and the weakest basicity. While, the precipitants that contain CO₃^2- (e.g. (NH₄)₂CO₃ and K₂CO₃) result in more surface “carbonate-like” species of CeO₂ supports and CuO/CeO₂ catalysts. As a result, CuO/CeO₂-NC and CuO/CeO₂-KC catalysts present poor catalytic performance.     

Evaluation of Ni/Y2O3/Al2O3 catalysts for hydrogen production by autothermal reforming of methane

Ni/xY₂O₃–Al₂O₃ (x = 5, 10, 15, 20 wt%) catalysts were prepared by sequential impregnation synthesis. The catalytic performance for the autothermal reforming of methane was evaluated and compared with Ni/γ-Al₂O₃ catalyst. The physicochemical properties of catalysts were characterized by X-ray diffraction (XRD), Transmission electron microscope (TEM), X-Ray Photoelectron Spectrometer (XPS), Thermo Gravimetric Analyzer (TGA) and H₂-temperature programmed reduction techniques (TPR). The decrease of nickel particle size and the change of reducibility were found with Y modification. The CH₄ conversion increased with elevating levels of Y₂O₃ from 5% to 10%, then decreased with Y content from 10% to 20%. Ni/xY₂O₃–Al₂O₃ catalysts maintained high activity after 24 h on stream, while Ni/Al₂O₃ had a significant deactivation. The characterization of spent catalysts indicated that the addition of Y retarded Ni sintering and decreased the amount of coke.     

Ni-based catalysts for reforming of methane with CO2

Ni catalysts supported on different carriers like δ,θ-Al₂O₃, MgAl₂O₄, SiO₂–Al₂O₃ and ZrO₂–Al₂O₃ were prepared. The solids were characterized by chemical analysis, N₂ adsorption–desorption isotherms, X-ray powder diffraction, UV–vis diffuse reflectance spectroscopy, temperature-programmed reduction, high-resolution transmission electron microscopy and temperature-programmed oxidation. The catalytic properties of the samples were evaluated in the reaction of reforming of methane with CO₂ at 923 K. It was shown that this kind of support greatly affects the structure and catalytic performance of the catalysts. Ni catalyst supported on MgAl₂O₄ showed the highest activity and stability due to the presence of small well dispersed Ni particles with size of 5.1 nm. It was shown that the lowest activity of Ni catalyst supported on SiO₂–Al₂O₃ oxide was caused by the agglomeration of nickel particles and formation of filamentous carbon under reaction conditions detected by the high resolution transmission electron microscopy.     

Catalytic properties of Ag promoted ZnO/Al2O3 catalysts for hydrogen production by steam reforming of ethanol

Ag promoted ZnO/Al₂O₃ catalysts were prepared by using the incipient wetness impregnation method. The catalytic properties of steam reforming reaction for hydrogen production on the prepared catalysts were evaluated with H₂O:C₂H₅OH molar ratios of 3:1 at 450 °C and atmospheric pressure. Ag promoted ZnO/Al₂O₃ catalysts show higher SRE catalytic activity than ZnO/Al₂O₃ catalysts. H₂ and CH₃CHO are the major products on Ag promoted catalysts, and C₂H₄ is also produced probably due to acid sites on Al₂O₃. SRE mechanism on Ag promoted ZnO/Al₂O₃ catalysts, which contains C-C scission, is different from that on ZnO/Al₂O₃ catalysts. A method based on thermogravimetry (TG), differential scanning calorimetry (DSC) and mass spectrometry (MS) was used to analysis the coking behavior on catalyst surface. The surfaces of Ag promoted ZnO/Al₂O₃ catalysts show two different types of coking, and suffer higher coke deposition during the steam reforming reaction.     

Reforming of bioethanol over Ni/Al2O3 and Ni/CeZrO2/Al2O3 catalysts in supercritical water for hydrogen production

Bioethanol was reformed in supercritical water (SCW) at 500 °C and 25 MPa on Ni/Al₂O₃ and Ni/CeZrO₂/Al₂O₃ catalysts to produce high-pressure hydrogen. The results were compared with non-catalytic reactions. Under supercritical water and in a non-catalytic environment, ethanol was reformed to H₂, CO₂ and CH₄ with small amounts of CO and C2 gas and liquid products. The presence of either Ni/Al₂O₃ or Ni/CeZrO₂/Al₂O₃ promoted reactions of ethanol reforming, dehydrogenation and decomposition. Acetaldehyde produced from the decomposition of ethanol was completely decomposed into CH₄ and CO, which underwent a further water-gas shift reaction in SCW. This led to great increases in ethanol conversion and H₂ yield on the catalysts of more than 3-4 times than that of the non-catalytic condition. For the catalytic operation, adding small amounts of oxygen at oxygen to ethanol molar ratio of 0.06 into the feed improved ethanol conversion, at the expense of some H₂ oxidized to water, resulting in a slightly lower H₂ yield. The ceria-zirconia promoted catalyst was more active than the unpromoted catalyst. On the promoted catalyst, complete ethanol conversion was achieved and no coke formation was found. The ceria-zirconia promoter has important roles in improving the decomposition of acetaldehyde, the enhancement of the water-gas shift as well as the methanation reactions to give an extremely low CO yield and a tremendously high H₂/CO ratio. The SCW environment for ethanol reforming caused the transformation of gamma-alumina towards the corundum phase of the alumina support in the Ni/Al₂O₃ catalyst, but this transformation was slowed down by the presence of the ceria-zirconia promoter.     

Steam reforming of iso-octane toward hydrogen production over mono- and bi-metallic Cu–Co/CeO2 catalysts: Structure-activity correlations

Τhe feasibility of tailoring the iso-octane steam reforming activity of Cu/CeO₂ catalysts through the use of Co as a second active metal (Cu_20−xCo_x, where x = 0, 5, 10, 15, 20 wt%), is investigated. Characterization studies, involving N₂ adsorption–desorption at −196 °C (BET), X-ray diffraction (XRD), Scanning Electron Microscopy (SEM), X-ray Photoelectron Spectroscopy (XPS) and Temperature Programmed Reduction (H₂-TPR), were carried out to reveal the impact of the morphological, structural and surface properties of the catalysts on the reforming performance. The results showed that reforming activity was monotonically increased upon increasing cobalt loading. The Co/CeO₂ catalyst demonstrated the optimum performance with a H₂ yield of 70–80% in the 600–800 °C temperature interval. The Co/CeO₂ catalyst exhibited also excellent stability at temperatures above 700 °C, while Cu-based catalysts rapidly deactivated in long term stability tests. A close correlation between surface/redox properties and steam reforming efficiency was established. The lower reducibility of Co/CeO₂ catalysts, associated with the formation of Co³⁺ species, in Co₃O₄-like phase, can be accounted for the enhanced carbon tolerance of Co-based catalysts. Furthermore, the high concentration of surface oxygen species on Co/CeO₂ catalysts can be considered for their enhanced performance. On the other hand, the Cu-induced easier reducibility of bimetallic catalysts, in conjunction with carbon deposition and active phase sintering can be accounted for their inferior steam reforming performance. Irreversible changes in the redox properties of Cu-based catalysts, taking place under reaction conditions, could be resulted to ceria deactivation thus hindering the redox process to keep on.     

Pt/ZrO2 catalyst for a single-stage water-gas shift reaction: Ti addition effect

Ti modified Pt/ZrO₂ catalysts were prepared to improve the catalytic activity of Pt/ZrO₂ catalyst for a single-stage WGS reaction and the Ti addition effect on ZrO₂ was discussed based on its characterization and WGS reaction test. Ti impregnation into ZrO₂ increased the surface area of the support and the Pt dispersion. The reducibility of the catalyst was enhanced in the controlled Ti impregnation (∼20 wt.%) over Pt/ZrO₂ by the Pt-catalysed reduction of supports, particularly, at the interface between ZrO₂ and TiO₂. The significant CO₂ gas band in the DRIFTS results of Pt/Ti[20]/ZrO₂ indicated that the Ti addition made the formate decomposition rate faster than the Pt/ZrO₂ catalyst, linked with the enhanced Pt dispersion and reducibility of the catalyst. Consequently, Ti impregnation over the ZrO₂ support led to a remarkably enhanced CO conversion and the reaction rate of Pt/Ti[20]/ZrO₂ increased by a factor of about 3 from the bare Pt/ZrO₂ catalyst.