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1.
Microstructure and shear strength of Mo-Cu/Cr18-Ni8 brazing joint in vacuum   总被引:1,自引:0,他引:1  
High density Mo-Cu composite and Cr18-Ni8 stainless steel were brazed with Ag-Cu filler metal in vacuum of 10−5 Pa. The microstructure characteristics of Mo-Cu/Cr18-Ni8 brazed joint were investigated by field-emission scanning electron microscope (FESEM) with energy dispersive spectrometer (EDS) and shear strength was measured by shearing test. The results indicated that a Mo-Cu/Cr18-Ni8 joint with shear strength of 125 MPa was obtained at 940 °C for 20 min. There were Ag-Cu eutectic and Cu-rich phase without brittle intermetallic compounds formed in the joint. The shear fracture exhibited plastic feature with shear dimple and fracture located at the interface between braze seam and Cr18-Ni8 stainless steel.  相似文献   

2.
Vacuum diffusion bonding between Al2O3-TiC ceramic composites and W18Cr4V tungsten-based tool alloy has been carried out by using Ti/Cu/Ti multi-interlayer. Element distribution near the Al2O3-TiC/W18Cr4V interface was discussed and fracture morphology was analyzed using electron probe microanalysis. Additionally, phase constitutions of the Al2O3-TiC/W18Cr4V joint were determined by X-ray diffraction. The results indicate that Ti-rich layers are formed near both Al2O3-TiC and W18Cr4V. The Ti-rich layer near Al2O3-TiC helps to wet the Al2O3-TiC surface. The Ti-rich layer near W18Cr4V can restrain the formation of Fe-Ti intermetallic compounds in the diffusion transition zone. Residual Cu in the diffusion transition zone can act as a stress releasing zone. The structures of interfacial phases are identified as follows: Al2O3-TiC/TiO + Ti3Al/Cu + CuTi/TiC layer/mixed layer of Fe3W3C, Cr23C6 and α-Fe/W18Cr4V. The fracture morphology of Al2O3-TiC/W18Cr4V joint appears brittle features and the failure occurs within the Al2O3-TiC ceramic.  相似文献   

3.
Al2O3-TiC composite ceramic and W18Cr4V high speed steel were joined by diffusion bonding with a Ti-Cu-Ti multi-interlayer in a vacuum of 10−4-10−5 Pa. The interfacial microstructures of the Al2O3-TiC/W18Cr4V joint were investigated with optical microscope and scanning electron microscopy. The elemental concentration near the diffusion interface was evaluated by electron probe microanalysis. The results indicate that an obvious transition zone was formed between Al2O3-TiC and W18Cr4V during the vacuum diffusion bonding. The elements in the transition zone are mainly Ti and Cu with a small amount of Fe. Element Ti concentrates near the two interfaces of the Al2O3-TiC/transition zone/W18Cr4V. The microhardness of the transition zone is lower than that of Al2O3-TiC and higher than that of W18Cr4V. The formation process of the transition zone consists of five stages: (i) Formation of Cu-Ti liquid phase; (ii) Full melt of Cu; (iii) Full melt of Ti; (iv) Formation of reaction layer; (v) Formation of Cu-Ti solid solution and increment of reaction layer.  相似文献   

4.
Microstructure at the diffusion bonding interface between Fe3Al and steel including Q235 low carbon steel and Cr18-Ni8 stainless steel was analysed and compared by means of scanning electron microscopy and transmission electron microscopy. The effect of Cr and Ni on microstructure at the Fe3Al/steel diffusion bonding interface was discussed. The experimental results indicate that it is favourable for the diffusion of Cr and Ni at the interface to accelerate combination of Fe3Al and steel during bonding. Therefore, the width of Fe3Al/Cr18-Ni8 interface transition zone is more than that of Fe3Al/Q235. And Fe3Al dislocation couples with different distances, even dislocation net occurs at the Fe3Al/Cr18-Ni8 interface because of the dispersive distribution of Cr and Ni in Fe3Al phase.  相似文献   

5.
Ti3AlC2/TiC-Al2O3 composite was synthesized by a combustion reaction in TiO2-Al-C system. The effect of the compositions in raw materials on the products was investigated. Ti3AlC2/TiC-Al2O3 composite was obtained at the molar ratio of TiO2:Al:C=3.0:5.0~5.1:1.8~2.0. The reaction path for the 3TiO2-5Al-2C system was proposed. Al3Ti, Ti2O3, TiO, and δ-Al2O3 are found to be transitional phases. Finally,Ti3AlC2/TiC-Al2O3 composite forms at ~900℃ of furnace temperature. The measured Vickers hardness,fracture toughness, and flexural strength of the nearly dense sample from 3TiO2-5Al-2C are 13.3±1.1 GPa,5.8±0.3 MPa.m1/2, and 466±39 MPa, respectively.  相似文献   

6.
Joining of composite, Al2O3-TiC, with heat-resistant 9Cr1MoV steel, was carried out by diffusion brazing technology, using a combination of Ti, Cu and Ti as multi-interlayer. The interfacial strength was measured by shear testing and the result was explained by the fracture morphology. Microstructural characterization of the Al2O3-TiC/9Cr1MoV joint was investigated by X-ray diffraction (XRD) and scanning electron microscope (SEM) with energy-dispersion spectroscopy (EDS). The results indicate that a Al2O3-TiC/9Cr1MoV joint with a shear strength of 122 MPa can be obtained by controlling heating temperature at 1130°C for 60 min with a pressure of 12 MPa. Multi-interlayer Ti/Cu/Ti was fused fully and diffusion occurred to produce interfacial layer between Al2O3-TiC and 9Cr1MoV steel. The total thickness of the interfacial layer is about 100 μm and Ti3AlC2, TiC, Cu and Fe2Ti are found to occur in the interface layer.  相似文献   

7.
Fe3Al intermetallics and Q235 steel are bonded using vacuum diffusion bonding technology. The interfacial shear strength was measured and the stress of Fe3Al/Q235 diffusion bonded joint was analyzed using finite element analysis (FEA). The results indicate that interfacial shear strength increases from 39.9 to 112.3 MPa with the enhancement of heating temperature from 1000 to 1060°C. Also, shear fracture has more characteristics of cleavage fracture. The farther from the central axis of the interface, the larger the stress is, and the maximum stress appears on the surface of the joint. The maximum stress increases with the heating enhancement and increase of material thickness. When the thickness reaches a critical value (6 mm) and then increases, the stress increases slightly and even to a stable value.  相似文献   

8.
In this work, a novel electrode of titanium substrate coated with mixed metal oxides of SnO(2), Sb(2)O(3), Nb(2)O(5) and PbO(2) was successfully prepared using thermal decomposition and electrodeposition. The surface morphology and the structure of the prepared thin film were characterized by scanning electronic microscopy (SEM) and X-ray diffraction (XRD), respectively. Experimental results showed that the structure of the prepared electrode might be described as a Ti/SnO(2)-Sb(2)O(3)-Nb(2)O(5)/PbO(2) thin film and its surface was mainly comprised pyramidal-shape beta-PbO(2) crystals. The modified electrode had higher oxygen evolution potential than that of other PbO(2) modified electrodes. Electrocatalytic oxidation of phenol in aqueous solution was studied to evaluate the potential applications of this electrode in environmental science. The phenol removal efficiency in an artificial wastewater containing 0.50g/L phenol could reach 78.6% at 20 degrees C and pH 7.0 with an applied electricity density of 20mA/cm(2) and treatment time of 120min. When 21.3g/L chloride was added to this wastewater, the removal efficiency could reach to 97.2%.  相似文献   

9.
We have investigated Bi2O3-Eu2O3 binary system by doping with Eu2O3 in the composition range from 1 to 10 mole% via solid state reactions and succeeded to stabilize β-Bi2O3 phase which is metastable when pure. Stability of β-Bi2O3 polymorph was influenced by heat treatment temperature. Tetragonal type solid solution was obtained in 3–6 mole% addition range when annealed at 750°C and the range was 2–7 mole% when annealed at 800°C. We have also carried out investigations on lattice parameters, microstructural properties and elemental compositions of this β type solid solution for each doping ratio. Lattice parameters increased with amount of Eu2O3 addition. Our experimental observations strongly suggested that oxygen deficiency type non-stoichiometry is present in doped β type solid solutions.  相似文献   

10.
The interface of Fe 3 Al/Q235 dissimilar materials joint, which was made by vacuum diffusion welding, combines excellently. There are Fe 3 Al, FeAl phases and α-Fe (Al) solid solution at the interface of Fe 3 Al/Q235. Aluminum content decreases from 28% to 1.5% and corresponding phase changes from Fe 3 Al with DO 3 type body centred cubic bcc structure to α-Fe (Al) solid solution with B2 type bcc structure. All phases are present in sub-grain structure level and there is no obvious brittle phases or micro-defects such as pores and cracks at the interface of Fe 3 Al/Q235 diffusion joint.  相似文献   

11.
LiNi1/3Co1/3-xMn1/3O2 doped with Al2O3 (x = 0%, 2.5%, 5%, 10%) was synthesized by co-precipitation of Ni, Co, and Mn acetates. The influence of Al2O3 doping on structure and electrochemical performances of LiNi1/3Co1/3Mn1/3O2 was studied using X-ray diffraction (XRD) analysis, scanning electron microscopy, charge/discharge tester, and electrochemical workstation. It was found that the materials achieved the best electrochemical properties when x was 5%. The first discharge capacity was 156.3 mAh · g?1(0.1 C, 2.0–4.8 V), which was close to the un-doped sample (156.8 mAh · g?1). After 20 cycles, the capacity retention ratios at the C-ratios of 0.1C, 0.2C, and 0.5 C were 96.1%, 94.9%, and 89.4%, respectively, while the capacity retention ratios of the un-doped samples were only 92.6% (0.1 C), 91.8% (0.2 C), and 88.7% (0.5C). The alternating current impedance shows that the charge transfer in the electrode interface was the easiest when x was 5%.  相似文献   

12.
The existence of coarse precipitation blocked the diffusion of the atoms and caused the uneven distribution of elements at the Fe3Al/18-8 interface zone. Especially, the brittle precipitation could induce welding cracks directly. Consequently, it was one of the main factors that caused the failure of the joint. The Fe3Al/18-8 diffusion-bonded joint was re-heated and the precipitation and phase constitution of the interface were analysed by means of scanning electron microscope (SEM), energy dispersive spectrum (EDS) and X-ray diffraction (XRD). The results indicated that the precipitation became tiny and regular and distributed evenly due to re-heating. The brittle precipitation zone was liquified to become a smooth and homogeneous diffusion zone. There were no high-microhardness brittle phases such as FeAl2 and Fe2Al5 near the Fe3Al/18-8 diffusion interface after re-heating.  相似文献   

13.
Yan Feng  Feng Hou 《Materials Letters》2009,63(15):1338-1340
Chromium was incorporated into lithium trivanadate by an aqueous reaction followed by heating at 100 °C. This Cr doped LiV3O8 as a cathode for lithium ion batteries exhibits 269.9 mAh g− 1 at first discharge cycle and remains 254.8 mAh g− 1 at cycle 100, with a charge-discharge current density of 150 mA g− 1 in the voltage range of 1.8-4.0 V. The Cr-LiV3O8 cathode show excellent discharge capacity, with the retention of 94.4% after 100 cycles. These result values are higher than previous reports indicating that Cr-LiV3O8 prepared by our low temperature synthesis method is a promising cathode material for rechargeable lithium ion batteries. The enhanced discharge capacity and cycle stability of Cr-LiV3O8 cathode indicate that chromium atoms promote lithium transfer or intercalation/deintercalation during the electrochemical cycles and improve the electrochemical performances of LiV3O8 cathode.  相似文献   

14.
Elastic moduli (Y, η), Poisson’s ratio (σ), microhardness (H) and some thermodynamical parameters such as Debye temperature (θD), diffusion constant (D i),latent heat of melting (ΔH m) etc of PbO-Al2O3-B2O3 glasses doped with rare earth ions viz. Pr3+, Nd3+, Sm3+, Eu3+, Tb3+, Dy3+, Ho3+, Er3+ and Yb3+, are studied as functions of temperatures (in the temperature range 30–200°C) by ultrasonic techniques. All these parameters are found to increase with increasing atomic numberZ of the rare earth ions and found to decrease with increasing temperature of measurement. From these results (together with IR spectra of these glasses), an attempt is made to throw some light on the mechanical strength of these glasses.  相似文献   

15.
对SHS/PHIP技术制备出的TiC-Al2O3/Fe复合材料的性能进行了测试和分析。结果表明,TiC-Al2O3/Fe复合材料具有良好的综合力学性能。材料具有很高的比刚度。金属Fe相的加入,较大地提高了材料的抗弯强度和断裂韧性。TiC-Al2O3复相陶瓷为典型的脆性断裂;随着Fe含量的增加,材料具有明显韧性断裂的特征。   相似文献   

16.
A special neutron scattering technique has been used to discover an incommensurate fluctuation in Bi2Sr2CaCu2O8 that appears below Tc. The fluctuation is identified as a dynamic charge density wave since its scattering intensity appears to increase with increasing momentum transfer. The fluctuation is found at a wavevector near 2kF and could be associated with a dynamic stripe phase.  相似文献   

17.
Measurements of the entropy change are reported for the high-temperature metal-insulator (MI) transitions in the (V1–xCrx)2O3 and (V1–xAlx)2O3 systems. It is emphasized that the entropy of the I phase exceeds that of the M phase. Evidence is presented to show that the M and I phases coexist over a narrow temperature range. The transformation is attended by enormous hysteresis effects; these indicate that the lattice plays an important role in the transition. The probable role of Cr3+ and Al3+ as a dopant in the V2O3 lattice is briefly discussed. A phase diagram for the dilute V2O3-Al2O3 alloy system is presented.  相似文献   

18.
Solid adsorbents have shown great promise for control of particulate and non-particulate matter and as gas sensing devices in recent times. In the present study, adsorption of environmental toxic pollutant such as lead ions on solid adsorbents viz. α-Fe2O3 and fly ash, are reported. Considerable adsorption was observed on fly ash when compared to α-Fe2O3 surface. These studies are characterized by employing solid state and solution studies.  相似文献   

19.
Detailed transmission electron microscopic study has been carried out on heteroepitaxial YBa2Cu3O7/SrTiO3/YBa2Cu3O7 trilayer thin films grown on (100)SrTiO3 substrates prepared by DC and RF magnetron sputtering. The microstructural results showed the existence of somea-axis-oriented YBCO grains 20–90 nm wide in thec-axis-oriented YBCO matrix. Some of thea-axis grains in the lower YBCO thin film layer have protruded into the above SrTiO3 layer, which may cause short circuit between the two YBCO superconducting layers. This is unsuitable for the application of trilayer thin films for microelectronic devices. The defects on the surface of the substrates would also influence the growth quality of the YBCO thin films.  相似文献   

20.
The ruthenocuprate RuSr2GdCu2O8 orders magnetically at 135 K and then becomes superconducting at 45 K. These transitions have been observed by several groups, but the intrinsically complex nature of the compound, as well as the unexpected coexistence of magnetism with high-temperature superconductivity, makes it uncertain what the magnetic, electronic, and structural character of its ground state is. We find that density functional-based evaluations give a magnetic and structural character that is consistent with the latest data: the RuO6 octahedra rotate (by 7° around the c^ axis) causing a doubling of the cell, and an antiferromagnetic structure that has this same cell doubling is favored over a ferromagnetic alignment of Ru spins. The minority Ru d xy states are partially occupied, leaving a metallic RuO2 layer that dopes the CuO2 bilayer and may lead to canting of the Ru spins.  相似文献   

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