Flame retardant finishing of the polyester/cotton blend fabric using a cross‐linkable hydroxy‐functional organophosphorus oligomer

Blend fabrics of cotton and polyester are widely used in apparel, but high flammability becomes a major obstacle for applications of those fabrics in fire protective clothing. The objective of this research was to investigate the flame retardant finishing of a 50/50 polyester/cotton blend fabric. It was discovered previously that N,N′‐dimethyloldihydroxyethyleneurea (DMDHEU) was able to bond a hydroxy‐functional organophosphorus oligomer (HFPO) onto 50/50 nylon/cotton blend fabrics. In this research, the HFPO/DMDHEU system was applied to a 50/50 polyester/cotton twill fabric. The polyester/cotton fabric treated with 36% HFPO and 10% DMDHEU achieved char length of 165 mm after 20 laundering cycles. The laundering durability of the treated fabric was attributed to the formation of polymeric cross‐linked networks. The HFPO/DMDHEU system significantly reduced peak heat release rate (PHRR) of cotton on the treated polyester/cotton blend fabric, but its effects on polyester were marginal. HFPO/DMDHEU reduced PHRR of both nylon and cotton on the treated nylon/cotton fabric. It was also discovered that the nitrogen of DMDHEU was synergistic to enhance the flame retardant performance of HFPO on the polyester/cotton fabric.     

Flame resistant cotton fabrics prepared by radiation-initiated polymerization with vinyl phosphonate oligomer and N-methylolacrylamide

Radiation-initiated polymerization of vinyl phosphonate oligomer (molecular weight 500–1000) and N-methylolacrylamide from aqueous solutions was investigated with cotton printcloth, flanelette, and sateen fabrics and with cotton (50%)–polyester (50%) flannelette fabrics. Determinations were made of the effects of radiation dosage, mole ratio of vinyl phosphonate in the oligomer to N-methylolacrylamide in aqueous solution, concentration of reactants, wet pickup of solutions on fabrics, and irradiation of both dry and wet fabrics on efficiency of conversion of oligomer and monomer in solution to polymer add-on. The effects of vinyl phosphonate oligomer and N-methylolacrylamide radiation-initiated polymerization on some of the textile properties of cotton printcloth and on flame resistances of cotton and cotton–polyester fabrics were evaluated. The breaking strength of modified cotton printcloth was about the same as that of unmodified fabric; however, the tearing strength and flex abrasion resistance of modified fabric were reduced. The textile hand of the modified printcloth fabrics that had flame resistance indicated: interaction between cellulose and vinyl phosphonate oligomer–poly(N-methylolacrylamide) and uniform deposition in the fibrous cross section (transmission electron microscopy); surface areas of heavy deposits of oligomer–polymer (scanning electron microscopy); and phosphorus located throughout the fibrous cross section (energy dispersive x-ray analysis). Polymerization of vinyl phosphonate oligomer and N-methylolacrylamide was radiation initiated with cotton–polyester fabric; however, this modified fabric did not have flame-resistant properties.     

Studying smoldering to flaming transition in polyurethane furniture subassemblies: Effects of fabrics,flame retardants,and material type

The transition from smoldering to flaming was studied on fabric, batting, and foam assemblies via an electric spot ignition source of similar intensity to a cigarette. The materials studied included four different fabrics (cotton, polyester, cotton/polyester blend, flame retardant cotton/polyester blend), two types of batting (cotton, polyester), and three types of polyurethane foam (nonflame retardant, flame retardant by FMVSS 302 testing, flame retardant by BS5852 testing). The results from testing found that materials highly prone to smoldering could propagate smoldering into foams and lead to ignition, whereas materials that tended to melt back from the ignition source did not. Flame retardant fabrics or foam can and do prevent the transition from smoldering to flaming provided sufficient levels of flame retardants are incorporated in the upholstery fabric or foam. The transition from smoldering to flaming of cotton fabric/nonflame retardant foam assembly was also studied using temperature measurements and evolved gas analysis. It was determined that the transition takes place when the oxygen consumption by accelerating smoldering front exceeds the oxygen supply. At this point, the solid fuel gasification becomes driven by thermal decomposition rather than by surface oxidation which leads to high enough concentrations of fuel for flaming combustion to occur.     

Polyimide-coated fabrics with multifunctional properties: Flame retardant,UV protective,and water proof

Multifunctional technical textiles are of great interest both by industry and academia and these products are considered as high value-added products that contribute to the economies of countries. In this study, polyamic acid (PAA) was synthesized through polycondensation of pyromellitic dianhydride (PMDA) and 4,4′-oxydianiline (ODA) in dimethyl acetamide (DMAc) at low temperature. Then, PAA was coated onto woven cotton and polyester fabric by padding technique. Finally, polyimide (PI)-coated multifunctional cotton and polyester fabrics were obtained by an easy coating technique and low-temperature imidization. Thus, low cost, easily accessible and widely used cotton and polyester fabrics were converted to high-performance textile products, which are flame retardant, UV protective, acid resistant, and waterproof. The chemical, thermal, morphological, optical, mechanical, wettability, chemical resistance, and flame retardancy properties of developed fabrics were investigated. Optical results showed that both PI-coated cotton and polyester fabrics are UV-A protective compared to noncoated fabrics. Moreover, PI-coated samples have high contact angles which are 111.43° and 113.40° for PI-coated cotton (PI-c-C) and PI-coated polyester (PI-c-PET), respectively. Young's modulus of PI-c-PET fabrics increased four times more than noncoated polyester fabric. PI coating changed the burning behavior of both cotton and polyester fabrics in a positive way. All the test results showed that these developed multifunctional textile products might find an application in different industrial areas such as automotive, aerospace, protective clothing, and so on due to easy and inexpensive production techniques and also superior properties. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47616.     

One-bath dyeing of a polyester/cotton blend with reactive disperse dyes from 2-hydroxypyrid-6-one derivatives

A series of temporarily solubilised reactive disperse dyes based on 1-substituted derivatives of 2-hydroxypyrid-6-one were applied to a 65;35 polyester/cotton blend using a one-bath dyeing method without dispersing agent. The dyeing behaviour of these dyes on polyester and cotton fabrics, and polyester/cotton blend fabric, were studied. The colour yields of the dyes on the polyester/cotton blend were found to be highly dependent on the initial pH, optimum results being obtained at pH 5. Good levelling and good to excellent fastness properties were obtained on the blend, with the exception of lightfastness, which was moderate.     

Flame-retardant viscose–polyester fabrics

For many purposes the natural-synthetic fiber-blend fabrics are more suitable than pure natural or synthetic products. It is often possible to obtain a maximum in clothing and textile technical properties by compensating the defects of one fiber by using an other totally different fiber. Many problems, however, have arisen in the production of flame-retardent fabrics because the use of synthetic fibers often makes the fire retardancy less effective. In our 2-year research project different fire-retardant (FR) viscose–polyesters fabrics were prapared at first in the laboratory scale. The natural type raw materials were Modal Prima viscose and normal FR–viscose cotton type staple fibers. The synthetic raw materials were FR–polyesters of the same type with two different flame retardants. Test fabrics were knitted in the laboratory by using seven blended yarns in the ratios 100/0, 80/20, 65/35, and 50/50 and vice versa. Cotton type PVC–fiber was also used in some experiments. All these test fabrics were also finished chemically by using normal crease-resistant (DMU, DMEU, DMDHEU, and TMM) and flameretardant (N,-methylolphosphonopropionamide and THPC) finishing chemicals. The textile and fire-retardant properties of the original and finished fabrics were estimated by using addon, tensile strength, LOI-value, and vertical flame test determinations. The mechanism of flame retardancy was also studied with DSC technique, P- and N-analysis and char investigations. The test results of viscose/polyester studies were compared with the results of cotton/polyester studies. After laboratory studies the best methods for FR–viscose/polyester fabric production were chosen, and the fabrics were manufactured. The fabrics were home-washed 20–50 times, and the textile and FR-properties were determined after each 10 washings. These results were again compared with results of cotton/polyester fabrics.     

Verification Concerning the Relative Superiority of a Cellulosic Fabric with Regard to Polyester in Terms of Flammability

In order to prove the superiority of cotton fabric to polyester with regard to flammability, we have studied the effect of Graham's salt as a moderate and nondurable finish on the flammability of pure polyester and cotton fabric. The laundered bone-dried, weighed fabrics were impregnated with suitable concentration of aqueous Graham's salt solutions by means of squeeze rolls and drying at 110°C for 30 min. They were then cooled in a desiccator, reweighed with analytic precision, and kept under ordinary conditions before the accomplishment of the vertical flame test. The optimum add-on value to impart flame retardancy was about 43.65% for polyester fabric and 36.78% for cotton fabric. The results obtained comply with the Coating Theory. Moreover, the superiority of cotton fabric to polyester fabric in terms of combustibility has been deduced.     

Metal complexes of natural and synthetic fabrics grafted with vinyl monomers by gamma irradiation

Graft copolymers of natural and synthetic fabrics with acrylic acid (AAc) prepared by gamma irradiation were transformed into metal complexes of the divalent metal ions of cobalt, nickel, and copper. The factors that affect the grafting process without affecting the physical properties of fabrics and homogeneous grafting were studied. These factors involved inhibitor (FeCl₂) concentration, solvent composition, AAc concentration, and irradiation dose. The results showed that the appropriate irradiation dose in all cases was 20 kGy, whereas the inhibitor concentration was 0.1 wt% in the case of cotton and 0.2 wt% in the case of cotton/polyester blend and polyester fabrics. The suitable solvent composition was H₂O (90%)/MeOH(10%) in the case of cotton and H₂O (90%)/MeOH(10%) in the cotton/polyester blend and polyester fabrics. On the other hand, the suitable AAc concentration was 30% in the case of cotton and 50% in the cotton/polyester blend and polyester fabrics. The homogenous grafting and subsequent distribution of metal complexation was illustrated by a method based on the measurement of color parameters. Moreover, the effect of radiation grafting and metal complexation on the water absorption and mechanical properties of fabrics was investigated. POLYM. COMPOS., 2009. © 2009 Society of Plastics Engineers     

双层涤纶汽车座套面料的阻燃性能研究

选用不同比例的阻燃涤纶和普通涤纶长丝,设计织造了8种双层小提花织物,同时对织物进行了阻燃性能测试。结果表明:1#织物为最优织物,其采用接结双层组织,表里层为质量比1∶1的阻燃涤纶和普通涤纶,织物中使用的阻燃涤纶比例高,阻燃涤纶覆盖率系数大,织物的烫穿时间长,阻燃效果好。与纯阻燃涤纶织物相比,1#织物不仅达到了相同的阻燃效果,还减少了阻燃涤纶的使用量,节约了成本。设计织造的8种织物的阻燃性能均达到汽车用纺织品的阻燃要求,可以供企业在大生产中应用。     

涤纶汽车座椅面料阻燃工艺的优化

分析了阻燃剂FR-510质量浓度、烘焙温度、烘焙时间对涤纶织物阻燃性能的影响,确定了最优工艺条件:阻燃剂质量浓度100 g/L、焙烘温度150℃、焙烘时间3 min。在此工艺条件下对涤纶织物进行整理,并进行耐水洗和耐摩擦性能测试,研究结果表明:当阻燃涤纶含量为50%时,交织物的阻燃性能最优,耐水洗和耐摩擦性能也满足使用要求,适合用于汽车座椅面料。     

Correlation between limiting oxygen index and phosphorus/nitrogen content of cotton fabrics treated with a hydroxy‐functional organophosphorus flame‐retarding agent and dimethyloldihydroxyethyleneurea

The combination of a hydroxyl‐functional organophosphorus flame‐retarding agent (FR) and dimethyloldihydroxyethyleneurea (DMDHEU) was used as a durable flame‐retardant finish system for cotton fabrics. DMDHEU functions as a binder between FR and cotton cellulose, thus making this flame‐retarding system durable to home laundering. DMDHEU also provides nitrogen to this system, therefore enhances its performance. Limiting oxygen index (LOI) is one of the most commonly used parameters to indicate the flammability of textiles and other polymeric materials. In this research, we investigated the correlation between LOI and phosphorus/nitrogen content on the cotton fabric treated with that durable flame‐retardant system. Phosphorus concentration on the fabric was analyzed by inductively coupled plasma atomic emission spectroscopy, whereas the nitrogen content was determined indirectly by measuring the carbonyl band intensity in the infrared spectra of the treated fabric. We developed a statistical model to predict LOI of the cotton fabric treated with FR and DMDHEU based on the phosphorus concentration and the intensity of carbonyl band of DMDHEU on cotton. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 1885–1890, 2003     

负载织物对纳米TiO2光催化剂净化氨气性能的影响

制备了纳米光催化剂悬浮液,借助后整理工艺对3种织物进行负载加工,并利用X射线衍射仪(XRD)和扫描电镜(SEM)等对其进行了表征. 通过自行设计的小型环境舱和光催化反应器重点考察了棉机织物、涤纶机织物和涤/棉混纺机织物对纳米光催化剂净化氨气性能的影响,并比较了在不同负载织物表面上纳米光催化剂的活性. 结果表明,负载纳米光催化剂的棉织物的氨气净化性能高于负载纳米光催化剂的涤纶织物和涤/棉混纺织物的氨气净化性能. 在负载Ag-TiO2光催化剂的条件下,负载涤纶织物和涤/棉混纺织物对氨气的净化性能有所加强.     

高分子电磁屏蔽织物的研制

采用自制导电涤纶织物和棉织物,通过在交联剂中均匀分散导电粉末制得屏蔽涂料,采用涂敷方法得到电磁波屏蔽织物。讨论了导电粒子种类与质量分数对涂层表面比电阻、涂层的屏蔽性能等的影响。结果表明:采用三明治型涂敷方式,每层涂层中导电粉末的质量分数分别为银粉70%、石墨60%,涂层的总厚度40～60μm,所得屏蔽织物的屏蔽效能最优,在30～1500MHz内平均达30dB,织物的手感保持良好,有工业化前景。     

The effect of laundering variables on the flame retardancy of cotton fabrics

Some durable flame retardant finishes for cotton fabrics can become ineffective if improper laundering procedures are used. For example, one flame resistant fabric will lose a significant amount of its flame resistance after 5, 10 or 20 soap launderings (yet show no reduction in phosphorus content) while another fabric treated with a different formulation will remain flame resistant. Synthetic detergents, rather than soap chips, and soft water have been recommended for some tetrakis (hydroxymethyl) phosphorium chloride-based flame retardant fabrics to prevent a “lime soap” deposit which impairs performance. The effect of these laundering variables has been studied in relation to a variety of different types of durable flame resistant fabrics. One of eight papers to be published from the Symposium “Surface Active Agents in the Textile Industry,” presented at the AOCS Meeting, New Orleans, April 1970. So. Utiliz. Res. Dev. Div., ARS, USDA.     

Resistance variation of conductive ink applied by the screen printing technique on different substrates

This research study focuses on the application of conductive ink by the screen printing technique to evaluate the potential of creating printed electrodes and to investigate the effect of washing upon electrical resistance and flexibility. Two conductive inks were applied by a conventional screen printing method on four different textile substrates, 100% cotton, 50%/50% cotton/polyester, 100% polyester and 100% polyamide. The inks were also applied on a multifibre fabric. Atmospheric plasma treatment was applied to improve the adhesion to the samples, and the resistance values were compared with those of non‐treated samples. The values were measured before and after cleaning and washing tests, which were performed to simulate domestic treatment for garments to predict the behaviour of the inks after normal usage of the fabrics. Comfort properties like stiffness of the fabrics were also evaluated after five and 10 washing cycles. It was observed that PE 825 ink forms a thicker film on the fabric surface, contributing to the loss of flexibility of the textile. However, PE 825 ink also produced the best results in terms of durability and lower values of resistance. Polyamide fabrics lost their conductive property after five washing cycles due to weak bonding between the ink and the fibres, whereas cotton fibres provided the best results.     

Property modifications of finished textiles by a cationic surfactant

Fabrics made of 100% cotton, 100% polyester and a 50/50 cotton/polyester blend with and without functional finishes were treated in aqueous solutions of the cationic surfactant distearyldimethylammonium bromide (DSDMAB). Finishes chosen were dimethyloldihydroxyethyleneurea (DMDHEU), a durable press finish, and poly(acrylic acid), a soil release finish. Selective sorption of the cationic surfactant by finished and unfinished fabrics was quantified. Cotton takes up much larger amounts of DSDMAB than does polyester. In general, acrylic finished fabrics take up more DSDMAB, while DMDHEU finished fabrics take up smaller amounts of DSDMAB as compared to their unfinished controls. These findings indicate that ionic interaction forces play an important role in the sorption process. In order to investigate this, acid numbers were used as a relative measure of negative sorption sites on fabrics. A direct relationship between DSDMAB sorption and the acid numbers of the fabrics was established. Perceived fabric softness is generally improved by treatments with DSDMAB for all test fabrics. Although cotton fabrics finished with DMDHEU were perceived to be less soft than unfinished cotton, treatment with DSDMAB restored the softness level to that of unfinished cotton. The softness of both cotton and polyester fabrics was greatly lowered by the acrylic finish. The presence of even large amounts of DSDMAB did not restore softness ratings to levels comparable to unfinished controls. Electrical resistivity and electrostatic clinging measurements were used to assess the effectiveness of DSDMAB as an antistatic agent. DSDMAB reduced the electrical resistivities of all test fabrics. However, relative humidity played a much larger role in reducting the electrical resistivity of fabrics. Clinging times were also reduced by DSDMAB treatments. DSDMAB was particularly efficient in reducing the clinging time of polyester. Additional moisture related properties were investigated. The presence of DSDMAB on the test fabrics did not significantly alter moisture regain. The application of DSDMAB from aqueous solutions resulted in lower water retention values of the test fabrics after centrifuging at ag-factor comparable to home washing machines. This leads to energy savings during drying from 10–24%, depending on the fabric and finish type. However, energy savings due to fiber type were more significant than those due to the cationic surfactant treatment.     

Developments in flame-retarding polyester/cotton blends

The burning behaviour of polyester/cotton blended fabrics is discussed and possible flame-retardant strategies outlined. Particular attention is paid to the effectiveness of phosphorous- and nitrogen-containing and antimony(III) oxide/halogen flame-retardant systems. Recent developments within the UK are discussed which suggest that phosphonium salt condensate finishes are effective on cotton-rich blends and that antimony-halogen systems may be used on all polyester/cotton blend compositions. Both types of flame retardant have acceptable durability to laundering.     

混纺比对毛涤混纺织物性能的影响分析

毛涤混纺织物挺括、耐磨、抗皱、保型,但涤纶含量过多织物会显硬板、不丰满、容易起毛起球等。为了分析毛涤混纺比对织物性能的影响,测试了四种不同混纺比的毛涤混纺织物的悬垂性、抗折皱回复性、抗起毛起球性等。结果显示:在不影响织物外观性能和舒适感的条件下,随着涤纶含量的增加,毛涤混纺织物的耐磨性增强,抗折皱回复性能变好,但同时也会在一定程度上造成织物的起毛起球现象加重,悬垂性变差。     

丽赛织物洗涤性能研究

测试了纯棉织物以及棉／丽赛、棉／涤纶和棉／粘交织物洗涤一定次数后拉伸性能和悬垂性能的变化，试验结果表明，经过10次洗涤后棉／丽赛交织物的耐洗涤性能较纯棉织物好，比棉／粘交织物有明显提高。     

A facile one‐step synthesis of flame‐retardant coatings on cotton fabric via ultrasound irradiation

This article reports a facile one‐step methodology to increase fire resistance properties of cotton fabric. The flame‐retardant coating for cotton fabric was synthesized with methyltriethoxysilane and organophosphates (M102B) through an ultrasound irradiation process. The coating structure and surface morphology of uncoated and coated fabrics were investigated by Fourier transform infrared spectroscopy and scanning electron microscope, respectively. The flame‐retardant properties, bending modulus, air permeability and thermal stability were studied by vertical burning test, cantilever method, air permeability test and thermogravimetric analysis (TGA). As a result, the cotton fabric coated with 29.2% (mass increased) of flame‐retardant coating was able to balance the flame retardant property and wearing comfort of the fabrics. The TGA results showed that the residue char of cotton was greatly enhanced after treatment with the coating, which has a high char forming effect on cellulose during testing. Furthermore, flame‐retardant property of coated fabrics did not change significantly after 10 washing cycles. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45114.