Ultradrawing properties of ultrahigh‐molecular‐weight polyethylene/attapulgite fibers

An investigation of the influence of the contents of original and modified attapulgite (ATP) on the ultradrawing properties of ultrahigh‐molecular‐weight polyethylene (UHMWPE)/ATP (FA_x) and UHMWPE/modified ATP (FA_mx) as‐prepared fibers is reported. Similar to what is found for the orientation factor values, the achievable draw ratios (D_ra) of the FA_x and FA_mx as‐prepared fibers approach a maximum value as the original ATP and/or modified ATP contents reach their corresponding optimum values. The maximum D_ra value obtained for FA_mx as‐prepared fiber specimens is significantly higher than that for FA_x as‐prepared fiber specimens prepared at the optimum original ATP content. Similar to what is found for the orientation factors and achievable drawing properties, the tensile strength (σ_f) and initial modulus (E) of both drawn F₂A_x and F₂A_mx fiber series specimens with a fixed draw ratio reach maximum values as the original and/or modified ATP contents approach the optimum values, respectively. The σ_f and E values of the F₂A_mx fiber specimens are always significantly higher than those of the corresponding F₂A_x fiber specimens prepared at the same draw ratios and ATP contents but without being modified. To understand the interesting ultradrawing, orientation and tensile properties of FA_x and FA_mx fiber specimens, Fourier transform infrared spectral, specific surface area, transmission electron microscopic and elemental analyses of the original and modified ATPs were performed. Copyright © 2012 Society of Chemical Industry     

Short‐time fabrication of well‐mixed high‐density polyethylene/ultrahigh‐molecular‐weight polyethylene blends under elongational flow: morphology,mechanical properties and mechanism

As linear polyethylenes, ultrahigh‐molecular‐weight polyethylene (UHMWPE) and high‐density polyethylene (HDPE) have the same molecular structure, but the large difference in viscosity between them makes it difficult to obtain well‐mixed blends. An innovative eccentric rotor extruder (ERE) generating an elongational flow was used to prepare HDPE/UHMWPE blends within short processing times. Compared with the obvious two‐phase morphology of a sample from a twin‐screw extruder observed with a scanning electron microscope, few small UHMWPE particles were observed in the HDPE matrix for a sample from the ERE, indicating the good mixing on a molecular level of HDPE/UHMWPE blends achieved by the ERE during short processing times. The morphological changes of blends prepared using the ERE evidenced the good integration of HDPE and UHMWPE even though the UHMWPE content is up to 50 wt% in the blends. Moreover, all blends retained most of the intrinsic molecular weight. The good mixing was further confirmed from the thermal, crystallization and rheological behaviors determined using differential scanning calorimetry and dynamic rheological measurements. Importantly, the 50/50 blend presented improved mechanical properties, especially super‐impact strength of 151.9 kJ m^?2 with incomplete‐break fracture state. The strengthening and great toughening effects of UHMWPE on the blends were attributed to the addition of unwrapped UHMWPE long molecular chains. The effective disentanglement mechanism of UHMWPE chains under elongational flow was explained schematically by a non‐parallel three‐plate model. © 2019 Society of Chemical Industry     

Ultradrawing properties of ultrahigh‐ molecular‐weight polyethylene/carbon nanotube fibers prepared at various formation temperatures

The influence of formation temperature on the ultradrawing properties of ultrahigh‐molecular‐weight polyethylene/carbon nanotube (UHMWPE/CNT) fiber specimens is investigated. Gel solutions of UHMWPE/CNT with various CNT contents were gel‐spun at the optimum concentration and temperature but were cooled at varying formation temperatures in order to improve the ultradrawing and tensile properties of the UHMWPE/CNT composite fibers. The achievable draw ratio (D_ra) values of UHMWPE/CNT as‐prepared fibers reach a maximum when they are prepared with the optimum CNT content and formation temperature. The D_ra value of UHMWPE/CNT as‐prepared fibers produced using the optimum CNT content and formation temperature is about 33% higher than that of UHMWPE as‐prepared fibers produced using the optimum concentration and formation temperature. The percentage crystallinity (W_c) and melting temperature (T_m) of UHMWPE/CNT as‐prepared fiber specimens increase significantly as the formation temperature increases. In contrast, W_c increases but T_m decreases significantly as the CNT content increases. Dynamic mechanical analysis of UHMWPE and UHMWPE/CNT fiber specimens exhibits particularly high α‐transition and low β‐transition, wherein the peak temperatures of α‐transition and β‐transition increase dramatically as the formation temperature increases and/or CNT content decreases. In order to understand these interesting drawing, thermal and dynamic mechanical properties of the UHMWPE and UHMWPE/CNT as‐prepared fiber specimens, birefringence, morphological and tensile studies of as‐prepared and drawn fibers were carried out. Possible mechanisms accounting for these interesting properties are proposed. Copyright © 2010 Society of Chemical Industry     

Evaluation of the tensile properties and thermal stability of ultrahigh‐molecular‐weight polyethylene fibers

The thermal stability of ultrahigh‐molecular‐weight polyethylene (UHMWPE) should be paid attention in its applications, although the fiber has excellent flexible tensile properties. The measurements for two kinds of UHMWPE fibers, Dyneema SK65 (The Netherlands) and ZHF (Beijing, China), were carried out at different annealing temperatures and for different aging times. Experimental and regression analysis results showed that the aging behavior of the fibers followed an exponential attenuation with the annealing temperature and aging time. The critical temperature for the safe use of the fibers was equal to or lower than 70°C and depended on the glass‐transition temperature; this was validated by tensile tests. The difference between the two fibers in the thermal properties resulted from the intrinsic supermolecular structures of the two fibers. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 310–315, 2005     

Dispersion of carbon nanotubes in ultrahigh‐molecular‐weight polyethylene by melt mixing dominated by elongation stress

A novel melt‐mixing method and corresponding mixer for polymer materials are reported. The effects of carbon nanotube (CNT) loading, rotation rate and mixing time on the morphology and properties of CNTs/ultrahigh‐molecular‐weight polyethylene (UHMWPE) nanocomposites were experimentally investigated in detail using the mixer. Homogeneous dispersion of CNTs in intractable UHMWPE is successfully realized without the aid of any additives or solvents. Differential scanning calorimetry results showed that the crystallinity increases 13.8% when 1 wt% of CNTs is added into the composites. The maximum crystallinity increased 13.5% and then decreased slightly with increasing rotation rate. The mixing time had little effect on crystallinity. Rheological tests reveal that the effect of CNT loading on the storage modulus/complex viscosity is a result of competition between the viscosity decrease due to the selective adsorption of UHMWPE onto CNT surfaces and the viscosity increase caused by the formation of an interconnected polymer–nanotube network. The storage modulus/complex viscosity decreased with increasing rotation rate/mixing time. This is a synergic result of the selective adsorption of the long molecular chains onto the CNT surface and their thermomechanical degradation. The results showed that the mixing process dominated by elongation stress is a simple, efficient green way to prepare CNTs/UHMWPE nanocomposites via melt mixing. © 2018 Society of Chemical Industry     

Modelling of biaxial ratcheting behaviour of ultrahigh‐molecular‐weight polyethylene with viscoplasticity theory based on overstress for polymers

Biaxial ratcheting behaviour of ultrahigh‐molecular‐weight polyethylene (UHMWPE) has been modelled using the viscoplasticity theory based on overstress for polymers (VBOP) with the modified Chaboche kinematic hardening rule. Investigated loading condition is: axial strain‐controlled cyclic loading of thin‐walled tubular specimen in the presence of constant pressure. To improve the circumferential strain ratcheting response of UHMWPE, changes designed to account for kinematic hardening and tangent modulus effects are proposed. Numerical results are compared with previously obtained experimental data. It is shown that modified tangent modulus improves the model responses. The biaxial ratcheting behaviour of UHMWPE is modelled quantitatively with VBOP. © 2015 Society of Chemical Industry     

Evaluation of the thermal and mechanical properties of poly(ε‐caprolactone), low‐density polyethylene,and their blends

The thermal and mechanical properties of low‐density polyethylene (LDPE), poly(ε‐caprolactone) (PCL), and their blends were evaluated. Differential scanning calorimetry showed that increasing the PCL content of the blend did not change the LDPE melting temperature, but reduced the crystallinity by up to 16.8%. This behavior was related to interactions between the PCL chains and the crystalline phase of LDPE. Tensile strength and elongation at break values for the blends were lower than those for the pure polymers, which suggested an incompatibility between the polymers. The values for Young's modulus under tensile increased when PCL was added to LDPE. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91:3909–3914, 2004     

Investigation of Sm2O3 additive on mechanical and electrical properties of Li2O‐ stabilized β″‐alumina electrolyte

Li₂O‐ stabilized β″‐alumina was synthesized by the double zeta process. The effect of Sm₂O₃ additive as the sintering aid, on microstructure, mechanical and electrical properties of Li₂O‐ stabilized β″‐alumina ceramics was studied by means of X‐ray diffraction, field emission scanning electron microscope, biaxial flexure test and ionic conductivity measurement. The results indicated that both the fracture strength and the ionic conductivity of the sample containing 0.2 wt% Sm₂O₃ improved approximately 52% and 54%, respectively, that can be attributed to its higher density, higher amount of β″‐Al₂O₃ phase and more uniform microstructure.     

High‐density polyethylene/ultrahigh‐molecular‐weight polyethylene blend. I. The processing,thermal, and mechanical properties

Various blend ratios of high‐density polyethylene (HDPE) and ultrahigh‐molecular‐weight polyethylene (UHMWPE) were prepared with the objective of determining their suitability as biomaterials. Although the presence of HDPE in the blends enabled melt processing, the presence of UHMWPE helped to improve the toughness of the resulting blends. The processability of the blends was investigated with the Brabender torque, which was used as an indication of the optimum blend conditions. The blends were characterized with differential scanning calorimetry. The mechanical tests performed on the blends included tensile, flexural, and impact tests. A 50:50 (w/w) blend yielded optimum properties in terms of the processability and mechanical properties. The tensile property of the 50:50 blend was intermediate between those of HDPE and UHMWPE, but the strain at break increased 200% in comparison with that of both neat resins. The energy at break of the 50:50 blend revealed an improvement in the toughness. The fracture mechanism was also investigated with scanning electron microscopy. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 413–425, 2005     

The effect of γ‐irradiation on thermal strain of high strength polyethylene fiber at low temperature

To understand the contribution to negative thermal expansion by the length of the molecular chains in high‐strength ultra‐high‐molecular‐weight polyethylene (UHMW‐PE) fiber, the thermal expansion coefficient in the range of low temperature was investigated for high‐strength UHMW‐PE fiber (Toyobo, Dyneema®; hereinafter abbreviated to DF), irradiated by γ‐rays (γ‐rays treatment) that induce the molecular scission. The molecular weight of DF decreased by γ‐ray treatment. X‐ray diffraction behavior did not change by γ‐ray treatment. The melting behavior observed by DSC showed the main chain scission of DF by γ‐ray treatment. The DFs, with and without γ‐ray treatment, expand by cooling down (negative thermal expansion). The change of negative thermal expansion of DF by γ‐ray treatment was small. It is suggested that negative thermal expansion does not change by only the molecular chain scission. These results suggested that the effect of negative thermal expansion of DF in the temperature range from 213 to 303 K by the molecular chain scissions is small and that the length of extended molecular chains contributes to a negative thermal expansion a little. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 204–209, 2006     

First principles investigation on mechanical and thermal properties of α‐ and β‐YAlB4 ultra‐high temperature ceramics

Ultra‐high temperature ceramics (UHTCs) exhibit a unique combination of excellent properties that makes them promising candidates for applications in extreme environments. Various UHTCs are needed due to diverse harsh conditions that UHTCs are faced with in different applications. Due to structural similarity to ZrB₂, possible high melting point and possible protective oxide scale formed in oxygen rich and water vapor environments, REAlB₄ (RE: rare‐earth) is suggested a good candidate for UHTCs. In the present work, temperature‐dependent mechanical and thermal properties of both α‐YAlB₄ (YCrB₄ type, space group Pbam) and β‐YAlB₄ (ThMoB₄ type, space group Cmmm) were investigated by first principles calculations in combination with quasi‐harmonic approach. Due to the structural similarity between α‐YAlB₄ and β‐YAlB₄, their properties are very similar to each other, which are approximately transverse isotropic with properties in (001) plane being almost the same and differing from properties out of (001) plane. The results reveal that resistance to normal strain in (001) plane (~460 GPa) is higher than that along [001] direction (~320 GPa) and thermal expansion in (001) plane (~10 × 10^?6 K^?1) is lower than that along [001] direction (~17 × 10^?6 K^?1), which is because the stiff boron networks are parallel to (001) plane. The average thermal expansion coefficient is around 12 × 10^?6 K^?1, which is fairly high among UHTCs and compatible with metallic frameworks. The combination of high thermal expansion coefficient and protective oxidation scale forming ability suggest that REAlB₄ is promising for practical applications not only as high‐temperature structural ceramic but also as oxidation resistant coating for alloys.     

Effect of polyethylene‐graft‐maleic anhydride as a compatibilizer on the mechanical and tribological behaviors of ultrahigh‐molecular‐weight polyethylene/copper composites

Ultrahigh‐molecular‐weight polyethylene/copper (UHMWPE/Cu) composites compatibilized with polyethylene‐graft‐maleic anhydride (PE‐g‐MAH) were prepared by compression molding. The effects of the compatibilizer on the mechanical, thermal, and tribological properties of the UHMWPE/Cu composites were investigated. These properties of the composites were evaluated at various compositions, and worn steel surfaces and composite surfaces were examined with scanning electron microscopy and X‐ray photoelectron spectroscopy. The incorporation of PE‐g‐MAH reduced the melting points of the composites and increased their crystallinity to some extent. Moreover, the inclusion of the PE‐g‐MAH compatibilizer greatly increased the tensile rupture strength and tensile modulus of the composites, and this improved the wear resistance of the composites. These improvements in the mechanical and tribological behavior of the ultrahigh‐molecular‐weight‐polyethylene‐matrix composites with the PE‐g‐MAH compatibilizer could be closely related to the enhanced crosslinking function of the composites in the presence of the compatibilizer. Moreover, the compatibilizer had an effect on the transfer and oxidation behavior of the filler Cu particulates, which could be critical to the application of metallic‐particulate‐filled polymer composites in engineering. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 948–955, 2004     

Influence of different sterilization procedures on the morphological parameters and mechanical properties of ultra‐high‐molecular‐weight polyethylene

The objectives of this study were to examine the effects of the processing conditions, sterilization, and thermal treatment on the morphological and mechanical properties of ultra‐high‐molecular‐weight polyethylene (UHMWPE) in medical applications by means of thermal analysis, Fourier transform infrared spectroscopy, and nanoindentation. It is well known that manufacturing, irradiation, and thermal treatments significantly alter the microstructure of materials, which results in changes in their mechanical properties. UHMWPE was found to be barely sensitive to processing conditions but strongly influenced by sterilization treatments. Great emphasis was given to the characterization of the so‐called first generation of highly crosslinked UHMWPE because the thermal history of this material differed from that of γ‐irradiated materials. The physical and mechanical properties of UHMWPE were influenced as a result of γ and electron‐beam irradiation and the remelting procedure. Lower crystallinity, different lamellar thickness distributions, and lower hardness and modulus values were estimated. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Rheological behavior and mechanical properties of high‐density polyethylene blends with different molecular weights

The dynamic rheological and mechanical properties of the binary blends of two conventional high‐density polyethylenes [HDPEs; low molecular weight (LMW) and high molecular weight (HMW)] with distinct different weight‐average molecular weights were studied. The rheological results show that the rheological behavior of the blends departed from classical linear viscoelastic theory because of the polydispersity of the HDPEs that we used. Plots of the logarithm of the zero shear viscosity fitted by the Cross model versus the blend composition, Cole–Cole plots, Han curves, and master curves of the storage and loss moduli indicated the LMW/HMW blends of different compositions were miscible in the melt state. The tensile yield strength of the blends generally followed the linear additivity rule, whereas the elongation at break and impact strength were lower than those predicted by linear additivity; this suggested the incompatibility of the blends in solid state. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Effect of the ultradrawing behavior of gel films of ultrahigh‐molecular‐weight polyethylene and low‐molecular‐weight polyethylene blends on their physical properties

This study examined the effect of the ultradrawing behavior of gel film specimens of ultrahigh‐molecular‐weight polyethylene (UHMWPE) and UHMWPE/low‐molecular‐weight polyethylene (LMWPE) blends on their physical properties. The concentration of a gel film approximated its critical concentration at a fixed drawing temperature; its achievable draw ratio was higher than that of other blend specimens with various concentrations. Noticeably, when about 5 wt % LMWPE was added to a UHMWPE/LMWPE gel film specimen, the achievable draw ratio of the gel film increased, and this contributed to an apparent promoting effect on its anticreeping properties and thermal stability. Therefore, when UL_B?0.9 was drawn to a draw ratio of 300, the anticreeping behavior was improved to less than 0.026%/day. Moreover, with respect to the thermal stability, when the same specimen was drawn to a draw ratio of 300, the retention capability of its storage modulus could resist a high temperature of 150°C, which was obviously much higher than the temperature of an undrawn gel film specimen (70°C). To study these interesting behaviors further, this study systematically investigated the gel solution viscosities, anticreeping properties, dynamic mechanical properties, thermal properties, molecular orientations, and mechanical properties of undrawn and drawn UHMWPE/LMWPE gel film specimens. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Blend of high‐density polyethylene and a linear low‐density polyethylene with compositional‐invariant mechanical properties

This article presents the tensile properties and morphological characteristics of binary blends of the high‐density polyethylene (HDPE) and a linear low‐density polyethylene (LLDPE). Two constituents were melt blended in a single‐screw extruder. Injection‐molded specimens were evaluated for their mechanical properties by employing a Universal tensile tester and the morphological characteristics evaluated by using a differential scanning calorimeter and X‐ray diffractometer. It is interesting to observe that the mechanical properties remained invariant in the 10–90% LLDPE content. More specifically, the yield and breaking stresses of these blends are around 80% of the corresponding values of HDPE. The yield elongation and elongation‐at‐break are around 65% to corresponding values of HDPE and the modulus is 50% away. Furthermore, the melting endotherms and the crystallization exotherms of these blends are singlet in nature. They cluster around the corresponding thermal traces of HDPE. This singlet characteristic in thermal traces entails cocrystallization between these two constituting components. The clustering of thermal traces of blends near HDPE meant HDPE‐type of crystallites were formed. Being nearly similar crystallites of blends to that of HDPE indicates nearness in mechanical properties are observed. The X‐ray diffraction data also corroborate these observations. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 2604–2608, 2002     

Mechanical and thermal properties of high‐density polyethylene toughened with glass beads

Glass beads were used to improve the mechanical and thermal properties of high‐density polyethylene (HDPE). HDPE/glass‐bead blends were prepared in a Brabender‐like apparatus, and this was followed by press molding. Static tensile measurements showed that the modulus of the HDPE/glass‐bead blends increased considerably with increasing glass‐bead content, whereas the yield stress remained roughly unchanged at first and then decreased slowly with increasing glass‐bead content. Izod impact tests at room temperature revealed that the impact strength changed very slowly with increasing glass‐bead content up to a critical value; thereafter, it increased sharply with increasing glass‐bead content. That is, the Izod impact strength of the blends underwent a sharp transition with increasing glass‐bead content. It was calculated that the critical interparticle distance for the HDPE/glass‐bead blends at room temperature (25°C) was 2.5 μm. Scanning electron microscopy observations indicated that the high impact strength of the HDPE/glass‐bead blends resulted from the deformation of the HDPE matrix. Dynamic mechanical analyses and thermogravimetric measurements implied that the heat resistance and heat stability of the blends tended to increase considerably with increasing glass‐bead content. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 2102–2107, 2003     

Preparation and characterization of novel ultra‐high molecular weight polyethylene composite fibers filled with nanosilica particles

Ultrahigh molecular weight polyethylene (UHMWPE)/nanosilica (F₂S_y) and UHMWPE/modified nanosilica (F₂S_mx‐y) as‐prepared fibers were prepared by spinning of F₂S_y and F₂S_mx‐y gel solutions, respectively. Modified nanosilica particles were prepared by grafting maleic anhydride grafted polyethylenes onto nanosilica particles. The achievable draw ratios (D_ra) of F₂S_y and F₂S_mx‐y as‐prepared fibers approached a maximal value as the original and modified nanosilica contents reached corresponding optimum values; the maximal D_ra value obtained for F₂S_mx‐y as‐prepared fiber specimens was significantly higher than that of the F₂S_y as‐prepared fiber specimens prepared at the optimum nanosilica content. The melting temperature and evaluated lamellar thickness values of F₂S_y and F₂S_mx‐y as‐prepared fiber series specimens decrease, but crystallinity values increase significantly, as their original and modified nanosilica contents respectively increase. Similar to the achievable drawing properties of the as‐prepared fibers, the orientation factor, tensile strength (σ_f) and initial modulus (E) values of both drawn F₂S_y and F₂S_mx‐y fiber series specimens with a fixed draw ratio reach a maximal value as the original and/or modified nanosilica contents approach the optimum values; the σ_f and E values of the drawn F₂S_mx‐y fiber specimens are significantly higher than those of the corresponding drawn F₂S_y fiber specimens prepared at the same draw ratios and nanosilica contents but without being modified. To understand the interesting ultradrawing, thermal, orientation and tensile properties of F₂S_y and F₂S_mx‐y fiber specimens, Fourier transform infrared, specific surface area and transmission electron microscopy analyses of the original and modified nanosilica were performed in this study. © 2012 Society of Chemical Industry     

Improvement of the mechanical properties of an ultrahigh molecular weight polyethylene fiber/epoxy composite by corona‐discharge treatment

The interfacial shear strength of an ultrahigh molecular weight (UHMW) polyethylene (PE) fiber/epoxy‐resin system was greatly improved by the corona‐discharge treatment of the fiber. The UHMW PE‐fiber/epoxy‐resin composite was prepared with corona‐discharge‐treated UHMW PE fiber. The mechanical properties of the composite sheet were determined by tensile testing. The tensile strength of the composite was also very much improved. However, the tensile strength of the composite was about one‐half of the theoretical strength. This result was due to the molecular degradation of the PE‐fiber surface caused by surface modification. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 1162–1168, 2001     

Effect of γ‐radiation on the thermal and mechanical properties of a commercial poly(butylene adipate‐co‐terephthalate)

BACKGROUND: Poly(butylene adipate‐co‐terephthalate) (PBAT) has attracted wide interest as a biodegradable polymer. However, its use is restricted in certain applications due to its low melting point. RESULTS: PBAT was treated using γ‐radiation. The radiation features were analyzed using Soxhlet extraction, and the ratio of chain scission and crosslinking and gelation dose were determined using the classical Charlesby–Pinner equation. The results showed that PBAT is a radiation‐crosslinkable polymer. The degree of crosslinking increased with increasing radiation dose; the relation between sol fraction and dose followed the Charlesby–Pinner equation. Differential scanning calorimetry analyses showed that the melting temperature (T_m) and the heat of fusion (ΔH_m) of PBAT exhibited almost no change in the first scan. The second scan, however, showed a decrease in T_m and ΔH_m. The glass transition temperature of irradiated PBAT increased with increasing radiation dose. The weight loss of control and irradiated PBAT resulting from thermal degradation was a one‐step process. Moreover, the tensile strength and elongation at break decreased with an increase in radiation dose. However, the Young's modulus and stress at yield were not greatly affected by γ‐radiation. CONCLUSION: PBAT can be crosslinked using γ‐radiation. The crosslinking efficiency is relatively low. The thermal and mechanical properties of PBAT are affected by γ‐radiation. Copyright © 2009 Society of Chemical Industry