Synthesis of ZSM‐5 from diatomite: a case of zeolite synthesis from a natural material

A highly crystalline ZSM‐5 product was obtained from diatomite, a natural raw material, both with and without the presence of diethanolamine. The synthesis process took 40 h, and was carried out under hydrothermal conditions, at autogenic pressure, and at a temperature of 180 °C. The resulting crystals were identified as ZSM‐5 by X‐ray diffraction and characterized by scanning electron microscopy, infrared spectroscopy, thermal gravimetry and differential thermal analysis. Copyright © 2004 Society of Chemical Industry     

Deoxygenation of Methanol over ZSM‐5 in a High‐Pressure Catalytic Pyroprobe

Deoxygenation is a critical step in making hydrocarbon‐rich biofuels from biomass constituents. Although the thermal effects of oxygenate aromatization have been widely reported, the effect of pressure on this critical reaction has not yet been closely investigated, one primary reason being the unavailability of a reactor that can pyrolyze oxygenates, especially those in solid form, under pressurized conditions. Here, the first of a series of studies on how oxygenates behave when catalytically pyrolyzed under elevated pressure and temperature conditions is reported. Methanol, the simplest alcohol, was selected as the candidate to study the chemical phenomena that occur under pressurized catalytic pyrolysis. The reactions were carried out over the shape‐selective catalyst ZSM‐5 (SiO₂/Al₂O₃ = 30) under varying pressure (0 to 2.0684 MPa (300 psi) in 0.3447 MPa (50 psi) increments) and temperature (500 to 800 °C in 50 °C increments) conditions. Benzene, toluene, ethyl benzene, and xylenes (BTEX) were analyzed as the deoxygenated products of the reaction. The results indicate that the reactor pressure significantly affects deoxygenated product composition.     

Migration of Potassium in an Fe2O3/H‐ZSM‐5 Composite Catalyst

The migration of potassium in an iron/H‐ZSM‐5 bifunctional system was investigated by pressing K/Fe₂O₃ and H‐ZSM‐5 in a pellet using 2 t of pressure. These pellets were heated at 350 °C in air for a number of days. Migration of potassium was visualized using energy‐dispersive X‐ray profiling. The distribution of potassium in the Fe₂O₃ phase and the H‐ZSM‐5 phase was approximately constant, with a step change over the phase boundary. The step change varied as a function of the heating time. The amount of potassium migrated from the Fe₂O₃ phase to the H‐ZSM‐5 phase was quantified using NH₃‐TPD. It is shown that an equilibrium distribution between potassium in the Fe₂O₃ phase and the H‐ZSM‐5 phase is obtained after ca. 7 days of heating.     

Efficient Acylation of Anisole over Hierarchical Porous ZSM‐5 Structure

Friedel‐Crafts acylation is one of the most important methods to prepare aromatic ketones which are used in manufacturing fine and speciality chemicals, as well as pharmaceuticals. Herein, we report an efficient and convenient procedure for the acylation of anisole with acetic anhydride, using a hierarchical porous ZSM‐5 catalyst. The hierarchical porous ZSM‐5 catalyst was synthesized using styrene butadiene rubber (SBR) as macroporous template. The catalysts were characterized for their structural features by using XRD, SEM, and FT‐IR analyses. The effect of temperature, molar ratio, and catalyst weight on the acylation of anisole was studied in detail. The reaction parameters such as anisole‐to‐acetic anhydride mole ratio, catalyst weight, and reaction temperature were optimized as 5:1, 0.2 g, and 70 °C, respectively. The method described here is environmentally benign and replaces the conventional catalyst by a highly active and reusable catalyst.     

Performance characteristics of mechanical foam‐breakers fitted to a stirred‐tank reactor

In a stirred‐tank reactor (STR), a comparison of the performance of mechanical foam‐breakers: a six‐blade turbine (F‐B), a six‐blade vaned disk (V‐D), a two‐blade paddle (T‐P), a conical rotor (C‐R), a fluid‐impact dispersion apparatus (FIDA) and a rotating disk mechanical foam‐breaker (MFRD) was carried out using defined foaming media. The foam‐breaking ranges (relative to the gas superficial velocity, U_g) of the T‐P, C‐R and FIDA were inferior to that of the F‐B, V‐D and MFRD. The power consumption, P_kc, for foam‐breaking in the MFRD was the lowest among the F‐B, V‐D and MFRD. Operation of the F‐B and V‐D in the STR caused a considerable amount of liquid droplets from the collapsed foam to be entrained with the exhaust air. © 2002 Society of Chemical Industry     

Pervaporation of n‐butanol aqueous solution through ZSM‐5‐PEBA composite membranes

Composite membranes were prepared by incorporating ZSM‐5 zeolite into poly(ether‐block‐amide) (PEBA) membranes. These composite membranes were characterized by TGA, XRD, and SEM. The results showed that the zeolite could distribute well in the polymer matrix. And when the zeolite content reached 10%, the agglomeration of zeolite in the membranes was found. The composite membranes were used to the pervaporative separation of n‐butanol aqueous solution. The effect of zeolite content on pervaporation performance was investigated. With the contribution of preferential adsorption and diffusion of n‐butanol in the polymer matrix and zeolite channel, the 5% ZSM‐5‐PEBA membrane showed enhanced selectivity and flux. The effects of liquid temperature and concentration on separation performance were also investigated. All the composite membranes demonstrated increasing separation factor and permeation flux with increasing temperature and concentration. Incorporation of ZSM‐5 could decrease the activation energy of n‐butanol flux of the composite membrane. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Ethanol perm‐selective B‐ZSM‐5 zeolite membranes from dilute solutions

Boron‐substituted MFI (B‐ZSM‐5) zeolite membranes with high pervaporation (PV) performance were prepared onto seeded inexpensive macroporous α‐Al₂O₃ supports from dilute solution and explored for the separation of ethanol/water mixtures by PV. The effects of several parameters on microstructures and PV performance of the B‐ZSM‐5 membranes were examined systematically, including the seed size, synthesis temperature, crystallization time, B/Si ratio, H₂O/SiO₂ ratio and silica source. A continuous and compact B‐ZSM‐5 membrane was fabricated from solution containing 1 tetraethyl orthosilicate/0.2 tetrapropylammonium hydroxide/0.06 boric acid/600 H₂O at 448 K for 24 h, showing a separation factor of 55 and a flux of 2.6 kg/m² h along with high reproducibility for a 5 wt % ethanol/water mixture at 333 K. It was demonstrated that the incorporation of boron into mobile five (MFI) structure could increase the hydrophobicity of B‐ZSM‐5 membrane evidenced by the improved contact angle and amount of the adsorbed ethanol, and thus enhance the PV property for ethanol/water mixtures. © 2016 American Institute of Chemical Engineers AIChE J, 62: 2447–2458, 2016     

Mesoporous H‐ZSM‐5 for the Conversion of Dimethyl Ether to Hydrocarbons

The potential of hierarchical H‐ZSM‐5 zeolites was studied for the conversion of DME to fuel‐compatible hydrocarbons. For this purpose, hierarchical H‐ZSM‐5 zeolites have been prepared from commercial H‐ZSM‐5 by desilication and organosilane‐directed hydrothermal synthesis. The zeolites were characterized by X‐ray diffraction, NH₃‐TPD, DRIFTS, and N₂ physisorption measurements. The catalysts have been tested in a tube reactor (1 bar, 648 K). The results indicate important structural changes in framework and acidic sites, which are significant for the synthesis of gasoline‐range hydrocarbons.     

Synthesis of modified catalyst and stabilization of CuO/NH4‐ZSM‐5 for conversion of methanol to gasoline

In this article, the catalytic conversion of methanol to gasoline range hydrocarbons has been studied over CuO/ NH₄‐ZSM‐5(3,5,7,9%) catalysts prepared via sono‐chemistry methods. In order to improve, copper oxide can be used as a booster on NH₄‐ZSM‐5 this catalyst property. Accordingly, the conversion process of Methanol to Gasoline (MTG) was conducted under a pressure of 1 atm and temperature of 400°C by a fixed‐bed reactor on copper oxide catalysts which were prepared based on synthetic NH₄‐ZSM‐5. The synthetic catalyst was investigated by such analyses as BET, XRD, FT‐IR, and SEM. Formation of copper oxide phase and proper distribution of copper oxide were proven on the basic level of using XRD analysis. BET analysis showed the reduction in catalyst level and SEM images depicted the proper distribution of particles. The present investigation is to study the effect of CuO loading on NH4‐ZSM‐5 support for conversion of methanol to gasoline range hydrocarbons. A series of CuO/ NH4‐ZSM‐5 catalysts were prepared, characterized, and experimented for their performance on methanol conversion and hydrocarbon yield.     

Catalytic combustion kinetics of isopropanol over novel porous microfibrous‐structured ZSM‐5 coating/PSSF catalyst

Porous thin‐sheet cobalt–copper–manganese mixed oxides modified microfibrous‐structured ZSM‐5 coating/PSSF catalysts were developed by the papermaking/sintering process, secondary growth process, and incipient wetness impregnating method. Paper‐like sintered stainless steel fibers (PSSF) support with sinter‐locked three‐dimensional networks was built by the papermaking/sintering process, and ZSM‐5 coatings were fabricated on the surface of stainless steel fibers by the secondary growth process. Catalytic combustion performances of isopropanol at different concentrations over the microfibrous‐structured Co–Cu–Mn (1:1:1)/ZSM‐5 coating/PSSF catalysts were measured to obtain kinetics data. The catalytic combustion kinetics was investigated using power–rate law model and Mars–Van Krevelen model. It was found that the Mars–Van Krevelen model provided fairly good fits to the kinetic data. The catalytic combustion reaction occurred by interaction between isopropanol molecule and oxygen‐rich centers of modified microfibrous‐structured ZSM‐5 coating/PSSF catalyst. The reaction activation energies for the reduction and oxidation steps are 60.3 and 57.19 kJ/mol, respectively. © 2014 American Institute of Chemical Engineers AIChE J, 61: 620–630, 2015     

Production of olefins from ethanol by Fe and/or P‐modified H‐ZSM‐5 zeolite catalysts

BACKGROUND: Much attention has been paid to the catalytic conversion of ethanol to olefins, since biomass resources such as ethanol are carbon‐neutral and renewable, and olefins are useful as both fuels and chemicals. It has been reported that zeolite H‐ZSM‐5 is effective for converting ethanol to hydrocarbons, with the chief products being aromatic compounds. RESULTS: Successive addition of Fe and P to the H‐ZSM‐5 improved the initial selectivity for propylene, while the sole addition of Fe or P and co‐addition of Fe and P showed medium initial selectivity. In general, catalysts showing higher initial selectivity for propylene exhibited a steeper decrease in propylene selectivity with time on‐stream. The cause of the change in product selectivity may be carbon deposition during reaction. Addition of Fe and P can improve catalytic stability when processing both neat and aqueous ethanol. The catalytic performance was regenerated by calcination in flowing air. CONCLUSION: Fe‐ and/or P‐modified H‐ZSM‐5 zeolite catalysts efficiently produced olefins (especially propylene) from ethanol. Effective catalyst regeneration was achieved by calcination in flowing air. Copyright © 2010 Society of Chemical Industry     

Performance of H‐ZSM‐5‐supported bimetallic catalysts for the combustion of polluting volatile organic compounds in air

The performance of H‐ZSM‐5‐supported bimetallic catalysts with chromium as the base metal in the combustion of ethyl acetate and benzene is reported. A reactor operated from 100 to 500 °C at a gas hourly space velocity (GHSV) of 32 000 h^?1 was used for study of the activity. A combination of 1.0 wt% chromium and 0.5 wt% copper yielded a catalyst (Cr_1.0Cu_0.5/Z) with improved conversion and carbon dioxide yield. Cr₂O₃ (Cr³⁺) and CuO (Cu²⁺) were the predominant metal species in the catalyst. In agreement with the Mars–van Krevelen model, improved reducibility of Cr³⁺ in the presence of Cu²⁺ led to an improvement in activity. The copper content in Cr_1.0Cu_0.5/Z also favored the formation of deep combustion products. Condensation and subsequent growth of coke precursors in the catalyst pores led to the formation of a softer and less aromatic coke fraction while dehydrogenation activity on acid sites formed a harder and more aromatic coke fraction. The use of Cr_1.0Cu_0.5/Z favored the formation of lower molecular weight intermediates, leading to reduction in formation of softer coke. Copyright © 2005 Society of Chemical Industry     

Catalytic para‐xylene maximization: III. Hydroisomerization of meta‐xylene on H‐ZSM‐5 catalysts containing different platinum contents

Hydroisomerization of meta‐xylene was carried out using catalysts containing 0.15–0.60 wt% Pt on H‐ZSM‐5 zeolite, in a pulsed microreactor system connected to a gas chromatograph at a flow of hydrogen of 20 cm³ min⁻¹ and temperatures of 275–500 °C. Increasing temperature, increased isomerization with low rates. Increasing Pt content of the catalyst, decreased hydrodealkylation considerably via masking strong acid sites as revealed by temperature programmed desorption of ammonia measurements. Formation of trimethylbenzenes was inhibited by Pt incorporation in the H‐ZSM‐5 zeolite. The activation energies obtained for meta‐xylene hydroisomerization were relatively low (24.4–61.6 kJ mol⁻¹) on all catalysts under study. Para‐xylene yields in the xylenes mixture of product relative to the corresponding thermodynamic equilibrium values amount to about 0.8–0.9 at temperatures of 400–500 °C but were lower at lower temperatures. © 1999 Society of Chemical Industry     

Production of Xylenes from Toluene and 1,2,4‐Trimethylbenzene over ZSM‐5 and Mordenite Catalysts in a Fluidized‐Bed Reactor

The production of various xylenes from toluene, heavy aromatics such as 1,2,4‐trimethylbenzene (1,2,4‐TMB) and their mixture was investigated over H‐ZSM‐5 (H‐Z), H‐mordenite (H‐M) and a dual zeolitic catalyst comprising ZSM‐5 and mordenite (H‐ZM). The experiments were conducted in a riser‐simulator reactor under different operating conditions to study the effect of temperature, reaction time and feed composition on conversion and product yields. At 400 °C, the conversion of toluene over the three catalysts yielded mainly benzene and xylenes with maximum conversion at 25 % and a xylene yield of 12.5 wt % over the H‐M catalyst. The transformation of 1,2,4‐TMB doubled the conversion level and xylene yield and suppressed benzene formation. However, a considerable portion of the 1,2,4‐TMB feed was isomerized into 1,2,3‐TMB and 1,3,5‐TMB accompanied by the formation of tetramethylbenzenes (TeMBs). The conversion of an equimolar mixture of toluene and 1,2,4‐TMB over the three catalysts resulted in higher toluene conversion and double xylene yield in comparison with 1,2,4‐TMB alone. The advantage of using a dual zeolitic catalyst was observed at an equimolar feed of toluene and 1,2,4‐TMB, exhibiting maximum toluene conversion, higher xylene yield and the formation of lower levels of undesirable products.