High‐temperature short‐range compressive responses and contact effect of ultrahigh porosity 3D random fibrous materials

Through experiments and finite element modeling (FEM) of contacting fibers, we study the compressive responses of a 3‐dimensional (3D) random fibrous (RF) material of ultrahigh porosity (89%) in the through‐the‐thickness (TTT) and in‐plane (IP) directions from 299 (room temperature) to 1273 K. The experimental results indicate that localized failure and overall compressive deformation dominate the deformation process of RF materials loaded in the TTT direction at low and high temperatures, respectively. On the other hand, only localized failure is observed in the IP direction upon loading. Based on its morphological characteristics, a FE model that considers contact between the fibers is developed to simulate the compressive responses of the tested 3D RF material. In this model, the contact mechanism between the fibers is simulated based on a user‐defined nonlinear spring element. The simulated strength and elastic modulus agree well with the observations from the compressive experiments.     

一种预测单向玄武岩纤维复合材料横向弹性模量的方法

根据单向玄武岩纤维复合材料中纤维排列方式,考虑几何对称性,并引入应变协调假设,提出了一种矩形代表性单元。根据代表性单元内纤维和基体的分布推导出单向玄武岩纤维复合材料的横向弹性模量。与实验、其他理论的结果比较表明,该代表性单元方法可以较好地预测单向玄武岩纤维复合材料的横向弹性模量。     

Multiscale mechanical phenomena in electrospun carbon nanotube composites

The carbon nanotube (CNT) structure is a promising building block for future nanocomposite structures. Mechanical properties of the electrospun butadiene elastomer reinforced with CNT are analyzed by multiscale method. Nanofiber diameter dependence on electric field and solution concentration is estimated from experimental data. The fiber microscale effective properties are determined by homogenization procedure using modified shear‐lag model, while the point‐bonded stochastic fibrous network on the mesoscale replaced by continuum effective sheet. Random fibrous network was generated according experimentally determined stochastic quantifiers. The influence of CNT reinforcement on elastic modulus of electrospun sheet on macroscopic level is determined by finite element method. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Multiscale modeling of interface debonding effect on mechanical properties of nanocomposites

Mechanical behavior of SiO₂ nanoparticle‐epoxy matrix composites was investigated via finite element analysis with an emphasis on the nanofiller‐interphase debonding effect using a three‐dimensional nanoscale representative volume element (RVE). The new model, in which a cohesive zone material (CZM) layer is considered as an inclusion‐interphase bonding, can be applied to polymer nanocomposites reinforced by inclusions of different forms, including spherical, cylindrical, and platelet shapes. Upon validation by experimental data, the model was used to study the effects of interphase properties, nanoparticle size, and inclusion volume fraction on the mechanical properties of nanocomposites. According to the results, taking into account the inclusion‐interphase debonding provides more precise results compared with perfect bonding, especially in nanocomposites with nanoparticles of smaller size. Moreover, the outcomes disclosed that the amount of changes in the elastic modulus by particle size variation is higher when the relative thickness (the interphase thickness to the particle diameter ratio) increases. For relative thicknesses lower than a critical value, the particle size and the interphase properties have negligible effect on the elastic modulus of the nanocomposite, and the elastic modulus of nanocomposite mostly depends on nanofiller content. POLYM. COMPOS., 38:789–796, 2017. © 2015 Society of Plastics Engineers     

On the Effect of Fiber Shape and Packing Array on Elastic Properties of Fiber-Polymer-Matrix Composites

Abstract

In this study, three-dimensional finite element simulations on the base of the cell model and micromechanics are made to predict effective elastic properties of fibrous composites. The effects of fiber shape, packing array and volume fraction on the overall elastic behavior of an epoxy resin containing unidirectional glass fibers are examined. The geometrical structure includes three types of periodic fiber arrangements in cubic, hexagonal and rectangular cells. The fibers are assumed to be of four shapes; square, circular, elliptic and rectangular. The numerical results indicate that the overall transverse elastic properties are rather sensitive to both fiber shape and packing array while fiber geometry has no effect on the apparent overall Young's modulus in the longitudinal direction of the fibrous composite.     

Mechanical properties of polypropylene fibers produced from the binary polymer blends of different molecular weights

The mechanical properties of multifilament yarns, spun from the blends of a plastic‐grade polymer with a fiber‐grade CR‐polymer in the composition range of 10–50 wt % added, were investigated. The predicted modulus of a two‐phase blend, calculated from several representative equations, was compared with the elastic modulus of drawn yarns, determined from the stress vs. strain curve and dynamic modulus obtained from the sound velocity measurements. The best fit was achived with the Kleiner's simplex equation. For both the static and dynamic elastic modulus, the largest negative deviation is seen at the 80/20 and 60/40 plastic/fiber‐grade polymer blend composition, while the largest positive deviation is seen at the 90/10 plastic/fiber‐grade polymer blend composition, suggesting good compatibility of both polymers, when only a small percent of the fiber‐grade CR‐polymer is added. Improved spinnability and drawability of blended samples led to the yarns with the tensile strength over 8 cN/dtex, elastic modulus over 11 GPa and dynamic modulus over 15.5 GPa. Structural investigations have shown that the improved mechanical behavior of blended samples, compared to the yarn spun from the pure plasic‐grade polymer, is the consequence of a higher degree of crystallinity, and above all, of a much higher orientation of macromolecules. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 75: 1211–1220, 2000     

Modeling tensile response of fiber‐reinforced polymer composites using discrete element method

An advanced discrete element method (DEM), coupled with imaging techniques, of the tensile response of carbon fiber‐reinforced composite materials is presented in this article. DEM was developed using the image‐based shape structural model to determine the composites' elastic modulus, stress–strain response, and tensile strength. The developed model utilizes the microfabric micromechanical discrete element modeling technique. Clusters of very small bonded discrete elements were used to model the two composite constituents (matrix and reinforcement). The microparameters of each discrete element were determined from the macrocharacteristics of each constituent. The results from the developed model were compared with the results from an experimental case study. The results obtained from DEM simulations are within the coefficient of variation of the experimental values. The comparison indicates that the image‐based DEM micromechanical model accurately determines the elastic modulus and tensile strength of the molded carbon fiber‐reinforced polymer composite. POLYM. COMPOS., 34:877–886, 2013. © 2013 Society of Plastics Engineers     

Three‐Dimensional Reconstruction and Microstructure Modeling of Porosity‐Graded Cathode Using Focused Ion Beam and Homogenization Techniques

In this study, microstructure of a porosity‐graded lanthanum strontium manganite (LSM) cathode of solid oxide fuel cells (SOFCs) has been characterized using focused ion beam (FIB) and scanning electron microscopy (SEM) combined with image processing. Two‐point correlation functions of the two‐dimensional (2D) images taken along the direction of porosity gradient are used to reconstruct a three‐dimensional (3D) microstructure. The effective elastic modulus of the two‐phase porosity‐graded cathode is predicted using strong contrast (SC) and composite inclusion (CI) homogenization techniques. The effectiveness of the two methods in predicting the effective elastic properties of the porosity‐graded LSM cathode is investigated in comparison with the results obtained from the finite element model (FEM).     

Effect of clay on mechanical and gas barrier properties of blown film LDPE/clay nanocomposites

Low density polyethylene (LDPE)/clay nanocomposites, which can be used in packaging industries, were prepared by melt‐mix organoclay with polymer matrix (LDPE) and compatibilizer, polyethylene grafted maleic anhydride (PEMA). The pristine clay was first modified with alkylammonium salt surfactant, before melt‐mixed in twin screw extruder attached to blown‐film set. D‐spacing of clay and thermal behavior of nanocomposites were characterized by Wide‐Angle X‐ray Diffraction (WAXD) and differential scanning calorimetry (DSC), respectively. WAXD pattern confirmed the increase in PEMA contents exhibited better dispersion of clay in nanocomposites. Moreover, DSC was reported the increased PEMA contents caused the decrease in degree of crystallinity. Mechanical properties of blown film specimens were tested in two directions of tensile tests: in transverse tests (TD tests) and in machine direction tests (MD tests). Tensile modulus and tensile strength at yield were improved when clay contents increased because of the reinforcing behavior of clay on both TD and MD tests. Tensile modulus of 7 wt % of clay in nanocomposite was 100% increasing from neat LDPE in TD tests and 17% increasing in MD tests. However, elongation at yield decreased when increased in clay loading. Oxygen permeability tests of LDPE/clay nanocomposites also decreased by 24% as the clay content increased to 7 wt %. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

The prediction of elastic modulus of the mullite fiber network based on the actual structure architecture

Accurately establishing the relationship between the network architecture characteristics and performance of fibrous porous ceramics is instructive for structural design and performance control. In the present work, fibrous, high porous (82.87–90.02%), low density (0.247–0.512 g/cm³) and low elastic modulus (50.62–188.56 MPa) mullite ceramics were fabricated by freeze casting. The three dimensional network architectures were characterized by X-ray tomography technique and quantitatively analyzed by 3D image analysis software (imorph, www.imorph.fr). The radius (5.04 µm), types, lengths (64.72–96.49 µm) and orientations (0.87–1.45, anisotropy parameter) of fiber segments in the network architecture were investigated. The extracted results were employed to predict the Young's modulus of the mullite fibrous porous ceramics according to a model based on the bending and axial compression of single fiber segment. The predicted Young's modulus agreed well with the experimental results. The differences of Young's modulus and Poisson ratio between the prediction and the model of Markaki and Clyne were compared. The comparison showed that the difference became larger when the aspect ratio of the fiber segment was less than 6 due to the effect of axial compression. The predicted Poisson ratio had a certain dependence on fiber segment aspect ratio and got close to the constant (1/π) reported by Markaki and Clyne with the increase of fiber segment aspect ratio.     

Effect of prolonged water absorption on mechanical properties in cellulose fiber reinforced vinyl‐ester composites

With the increasing of worldwide societal awareness about environmental impact, sustainability, and renewable energy sources, the polymer natural fiber composites recently have attracted the attention of researchers due to the fact that they are recyclable and biodegradable. This study conducted a new infiltration method that involved very thin sheets of recycled cellulose fibers (RCF) being fully soaked in vinyl‐ester resin for the development of natural fiber reinforced polymer composites. The effect of prolonged water absorption on the mechanical behavior of cellulose fiber (0–50 wt%) reinforced vinyl‐ester composites was investigated. The elastic modulus of these composites was measured and the data were validated with various mathematical models. The modeling results revealed that the experimental data matched the prediction data obtained by the Cox–Krenchel model. Prolonged exposure of these composites to water absorption caused a reduction in elastic modulus, strength, and toughness. POLYM. ENG. SCI., 55:2685–2697, 2015. © 2015 Society of Plastics Engineers     

Numerical analysis of parametric effects on consolidation of angle‐bended composite laminates

In the previous study, the finite element formulation has been developed by our group based on two‐dimensional resin flow and fiber compaction model. Good agreement between simulations and experimental results was found under the one‐dimensional flow condition. In this article, the two‐dimensional model was used to simulate the consolidation of angle‐bended laminates with the convex tool in autoclave process. The effects of material properties on the consolidation were studied. It was found that the fiber bed shear modulus significantly affects the compaction behavior in the corner section of angle‐bended laminate, the fiber bed compaction property decide the laminate deformation, and the resin viscosity and fiber bed permeability affect the rate of laminate compaction and consolidation time. The angle‐bended T700/BMI QY8911‐Ilaminates were manufactured in autoclave process. The experimental data validate the numerical simulation method for the consolidation of the angle‐bended laminates. These results are greatly helpful for the optimization of processing parameters, improvement of composite parts quality, and reduction of the fabrication cost. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers     

Finite element analysis and experiment study on the elastic properties of randomly and controllably distributed carbon fiber-reinforced hydroxyapatite composites

Randomly distributed carbon fiber-reinforced hydroxyapatite (RCF/HA) and controllably distributed carbon fiber-reinforced hydroxyapatite (CCF/HA) composites were firstly studied to design and prepare different required composite artificial bones with satisfying mechanical properties by combining experiment approach, theoretical prediction and finite element analysis (FEA). A plug-in was obtained by secondary development of ABAQUS for the FEA. A 3D representative volume element (RVE) for RCF/HA and CCF/HA can be easily generated using this tool. Stress and strain analyses of three directions of RVE were performed by ABAQUS with different fiber mass fractions and distributions. The elastic modulus of CF/HA composites were obtained. With 0.2 wt% fiber, the elastic modulus of RCF/HA and CCF/HA composites increased by 6.31% and 54.4% compared with that of HA, respectively. For CCF/HA composites, the elastic modulus increased significantly with the increasing fiber mass fraction in the E₁₁ of the fiber. The results of experiment study and theoretical prediction were consistent with that of FEA. The maximum error between the FEA and experiment study was 2.84%, which confirmed that the RVE model was rational and accurate. The results indicated the fiber distribution can greatly affect the elastic modulus of the composites. In the future study, the controllably distributed fiber–reinforced composites would be a good choice because they can improve the mechanical properties as required. This study would endow possibility of designing and preparing the CF/HA bio-ceramics with satisfied mechanical properties by FEA and proper preparation parameter. It would also speed up application of clinical practice for CF/HA composites.     

Micromechanical discrete element modeling of fiber reinforced polymer composites

An analytical model of mechanical behavior of carbon fiber reinforced polymer composites using an advanced discrete element model (DEM) coupled with imaging techniques is presented in this article. The analysis focuses on composite materials molded by vacuum assisted resin transfer molding. The molded composite structure consists of eight‐harness carbon fiber fabrics and a high‐temperature polymer. The actual structure of the molded material was captured in digital images using optical microscopy. DEM was developed using the image‐based‐shape structural model to predict the composite elastic modulus, stress–strain response, and compressive strength. An experimental case study is presented to evaluate the accuracy of the developed analytical model. The results indicate that the image‐based DEM micromechanical model showed fairly accurate predictions for the elastic modulus and compressive strength. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers     

Loading of fibrous filter media and newly designed filter configurations by salt particles: An experimental study

Various fibrous filter media, including surface filter media, depth filter media, woven and nonwoven filter media, were tested and particle loading capacity was calculated using bench‐scale setup via a new estimation approach which was proposed and experimentally verified with Novick‐Kozeny model. Multi‐element structured arrays (MESAs) developed by our research group were evaluated as well for particle loading capacity and filter lifetime on 24″ × 24″ full scale test rig (based on ASHRAE 52.2 Standard). Effects of varying filter media type, filter depth, pleat count and MESAs' element count on salt particle loading performance were experimentally investigated. The experimental studies showed that nonwoven activated carbon fiber filter media have allowed significantly higher salt particle loading capacity and longer useful lifetime compared to woven or nanofiber entrapped media. Furthermore, MESAs were able to significantly enhance loading capacity for salt particles and useful lifetime due to higher filtration area and lower filtration velocity. © 2016 American Institute of Chemical Engineers AIChE J, 62: 3739–3750, 2016     

Investigation of unsaturated flow in woven,braided and stitched fiber mats during mold‐filling in resin transfer molding

In Resin Transfer Molding (RPM), which is a process to manufacture polymer composites, the impregnation of fibrous reinforcement In the form of mats by a thermosetting resin is modeled as the flow of a Newtonian liquid through a single length‐scale porous medium. While this approach is sufficiently accurate for random fiber‐mats, it can lead to appreciable errors when applied to woven, braided, or stitched fiber‐mats that contain two length scales. This work investigates the primary factors governing the isothermal unsaturated flow through such dual‐scale porous media. Two studies were conducted to better understand this phenomenon: the first experimenatally investigated the flow, while the second theoretically modeled the flow and identified important parameters affecting such a flow with the help of dimensionless analysis. In the first study, one‐dimensional constant injection rate experiments were performed using various fiber mats. The unsaturated flow behavior of various mats was characterized using a constant “sink” term in the continuity equation. Results indicated that for a given fiber‐mat, the magnitude of the sink effect was a function of the capillary number. In the second study, a numerical model was developed to describe flow through dual‐scale preforms in which the two flow domains, the inter‐ and intra‐tow regions, were coupled. We identified a dimensionless number called the sink effect index ψ that characterizes the magnitude of liquid absorption by the tows and is a function of the relative resistance to flow in the tow and inter‐tow regions, and the packing density of the tows. The parametric study of this index with the help of numerical simulations reveals its influence on the flow and identifies the distinct transient and steady‐state flow regimes.     

Nanoscale characterization of interphase properties in maleated polypropylene‐treated natural fiber‐reinforced polymer composites

Contact resonance force microscopy has been used to evaluate the effect of maleated polypropylene (MAPP) concentration on interphase thickness as well as the spatial distribution of mechanical properties within the interphase of cellulose fiber‐reinforced polypropylene composites. The average interphase thickness values ranged from 25 nm to 104 nm for different concentrations of MAPP. The interphase region showed a gradient in the elastic modulus, with a gradual decrease in modulus from fiber to matrix. The interphase region in the specimen containing 0% MAPP showed a narrow interphase with steep gradient in modulus from fiber to matrix, whereas the use of MAPP significantly increased the interphase thickness which resulted in a more gradual change in modulus from fiber to matrix. POLYM. ENG. SCI., 2013. © Society of Plastics Engineers     

Characterizing elastic properties of carbon nanotube‐based composites by using an equivalent fiber

Effective elastic properties for carbon nanotube (CNT)‐reinforced composites are obtained through a variety of micromechanics techniques. An embedded CNT in a polymer matrix and its surrounding interphase is replaced with an equivalent fiber for predicting the mechanical properties of the CNT/polymer composite. Formulas to extract the effective material constants from solutions for the representative volume element under three loading cases are derived based on the elasticity theory. The effects of an interphase layer between the nanotubes and the polymer matrix as result of effective interphase layer are also investigated. Furthermore, this research is aimed at characterizing the elastic properties of CNTs‐reinforced composites using Eshelby–Mori–Tanaka approach based on an equivalent fiber. The variations of mechanical properties with tube radius, interphase thickness, and degree of aggregation are investigated. It is shown that the presence of aggregates has stronger impact than the interphase thickness on the effective modulus of the composite. This is because aggregates have significantly lower modulus than individual CNTs. POLYM. COMPOS., 2013 © 2013 Society of Plastics Engineers     

Unveiling the environment-dependent mechanical properties of porous polypropylene separators

Porous polypropylene (PP) is commonly used as separator materials for lithium ion batteries (LIB). Its mechanical properties, especially critical for abuse tolerance and durability of LIB, are subject to change in different environments. To capture the mechanical responses of a porous PP separator, its microstructure was mapped into separate atomistic models of bulk crystalline phases and oriented amorphous nanofibers. These structures were relaxed and stretched in vacuum, water, and dimethyl carbonate (DMC) using molecular dynamics (MD). The simulation results revealed DMC molecules penetrated into the amorphous PP nanofiber, and reduced the local density and the Young's modulus. In contrast, water increased the Young's modulus of the amorphous PP nanofiber. Furthermore, neither water nor DMC had any impact on the Young's modulus of the crystalline phase. These results suggest that the DMC induced separator softening was attributed to the strong attraction of the less-polar DMC solvent with the amorphous fibrous PP nanofibers.     

Effects of equivalent beam element on the in-plane shear performance of 3D stochastic fibrous networks

The stochastic fibrous network structure in papers, nonwovens, and fibrous tiles have been used and studied widely. The connections in stochastic fibrous networks not only transmit loads between fibers but are also crucial to the mechanical performance of the networks. In this study, a finite element model for three-dimensional (3D) stochastic fibrous networks is built and the connections are treated as equivalent beam elements. Subsequently, the in-plane shear performance of 3D stochastic fibrous networks is investigated. The stress–strain curve and failure analysis obtained from the finite element model agree with the experimental results, thus validating the finite element model. Our simulation suggests that the connections between fibers are crucial on the macromechanical performance of the networks, especially when the damage accumulation is dominated by connections. Flexible connections increase the energy absorption capacity of the material significantly. The diameter of the connecting beam not only affects the strength and modulus of the network, but also changes the elasto-plastic behavior of the network.