Effect of compatibilizers on water absorption kinetics of polypropylene/wood flour foamed composites

Polypropylene (PP)/wood flour foamed composites were prepared by taking PP:wood flour in the ratios of 100 : 0, 90 : 10, 80 : 20, 70 : 30, and 60 : 40 (w/w), with and without compatibilizers like maleic anhydride‐treated wood flour and maleic anhydride‐grafted PP (PPgMA). The foamed composite samples were employed for water swelling at 27°C, 70°C, and in steam. The absorption of water increased with increase in filler contents for all three‐temperature conditions. The maleic anhydride‐treated wood flour and PPgMA showed reduction in water swelling, and the best one was in case of the PPgMA‐foamed composites for respective conditions. Diffusion, sorption, and permeation coefficients were determined to study the absorption kinetics. FTIR spectra were also recorded for 30 wt % of filler loading for all the composites, which showed the effect of compatibilizers on reduction in water absorption in foamed PP/wood flour composites. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 2530–2537, 2006     

Surface chemistry and mechanical property changes of wood‐flour/high‐density‐polyethylene composites after accelerated weathering

Although wood–plastic composites have become more accepted and used in recent years and are promoted as low‐maintenance, high‐durability building products, they do experience a color change and a loss in mechanical properties with accelerated weathering. In this study, we attempted to characterize the modulus‐of‐elasticity (MOE) loss of photostabilized high‐density polyethylene (HDPE) and composites of wood flour and high‐density polyethylene (WF/HDPE) with accelerated weathering. We then examined how weathering changed the surface chemistry of the composites and looked at whether or not the surface changes were related to the MOE loss. By examining surface chemistry changes, we hoped to begin to understand what caused the weathering changes. The materials were left unstabilized or were stabilized with either an ultraviolet absorber or pigment. After 1000 and 2000 h of accelerated weathering, the samples were tested for MOE loss. Fourier transform infrared (FTIR) spectroscopy was employed to monitor carbonyl and vinyl group formation at the surface. Changes in the HDPE crystallinity were also determined with FTIR techniques. It was determined that structural changes in the samples (carbonyl group formation, terminal vinyl group formation, and crystallinity changes) could not be reliably used to predict changes in MOE with a simple linear relationship. This indicated that the effects of crosslinking, chain scission, and crystallinity changes due to ultraviolet exposure and interfacial degradation due to moisture exposure were interrelated factors for the weathering of HDPE and WF/HDPE composites. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 2263–2273, 2004     

Weathering,water absorption,and durability of silicon,acetylated, and heat‐treated wood

In this study, two colloidal dispersions of pure amorphous silicon dioxide particles, acetylated, and heat‐treated samples were tested for a possible application as a wood protection agents. The silicon, acetylated, and heat‐treated samples were exposed to an accelerated weathering experiment, and their dimensional stability was assessed. The weathering experiment comprised cycles of 2 h UV‐light irradiation followed by water spray for 18 min. The surface changes of the weathered samples were characterized by FT‐IR spectroscopy and color measurements. According to results, the silicon treatments showed lower color changes than untreated ones. However, acetylated and heat‐treated samples provided the lowest color changes. The resistance of the silicon, acetylated, and heat‐treated wood to decay was studied by means of brown and white rot fungi in laboratory decay tests. Decay test results revealed that acetylated and heat‐treated wood samples showed better decay resistance against P. placenta and C. versicolor than silicon treatments. Samples modified with silicon were exposed in above ground standard lap‐joint test in Ultuna, Sweden. The dispersions of pure amorphous silicon dioxide impregnated in wood did not significantly influence its hygroscopic and dimensional behavior. However, the silicon treatment reduced the color changes caused by weathering. The silicon impregnated samples showed a weak fungal discoloration similar to that of chromated copper arsenate impregnated controls in above ground standard lap‐joint test. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4506–4513, 2006     

Evaluation of dynamic elastic properties of wood‐filled polypropylene composites

Dynamic modulus of elasticity (MoE) and shear modulus of wood‐filled polypropylene composite at various filler contents ranging from 10% to 50% was determined from the vibration frequencies of disc‐shaped specimens. Wood filler was used in both fiber form (pulp) and powder form (wood flour). A novel compatibilizer, m‐isopropenyl‐α,α‐dimethylbenzyl‐isocyanate(m‐TMI) grafted polypropylene with isocyanate functional group was used to prepare the composites. A linear increase in dynamic MoE, shear modulus, and density of the composite was observed with the increasing filler content. Between the two fillers, wood fiber filled composites exhibited slightly better properties. At 50% filler loading, dynamic MoE of the wood fiber filled composite was 97% higher than that of unfilled polypropylene. Halpin‐Tsai model equation was used to describe the changes in the composite modulus with the increasing filler content. The continuous improvement in elastic properties of the composites with the increasing wood filler is attributed to the effective reinforcement of low‐modulus polypropylene matrix with the high‐modulus wood filler. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1706–1711, 2006     

Heat‐treated softwood exposed to weathering

Scots pine samples, heat‐treated (225°C under steam) and reference (kiln‐dried), were exposed to natural weathering for 7 years in Espoo, Finland. The weathered and unweathered samples were examined with FTIR, UV resonance Raman, and ¹³C CPMAS NMR spectroscopies. The spectroscopic results revealed that the lignin contents of the weathered heat‐treated and especially of the weathered reference softwood samples diminished significantly. The surface of the weathered heat‐treated sample was still rich in aromatic and conjugated carbonyl structures, whereas the surface of the reference sample was enriched with cellulose. These results indicated that weathering products of lignin were leached out with water from the reference sample, whereas in the heat‐treated wood they were largely unleachable. The structure of the heat‐treated wood was modified and degradation products did not leach out as easily as in the case of the reference sample. The weathering also resulted in a decreased content of amorphous polysaccharides of the reference sample, whereas the changes in the polysaccharide contents between weathered and unweathered heat‐treated samples were not as dramatic because the amorphous carbohydrates were already degraded in the heat treatment. The results indicated that heat‐treated wood is more resistant to natural weathering than untreated wood. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 2128–2134, 2004     

Effects of two staining methods on color stability of wood flour/polypropylene composites during accelerated UV weathering

Two staining methods of wood flour/polypropylene composites in an attempt to improve the color stability of wood‐plastic composites (WPCs) were investigated. The first was to dye wood flour (WF) before compounding with polypropylene (PP) to make stained composites. The second method involved mixing pigments directly with WF and PP. Nine groups of composites were weathered in a QUV accelerated weathering tester for 960 h. Their surface color, surface gloss, washing resistance, and flexural properties were tested during weathering. Additionally, the weathered surface was characterized by SEM and ATR‐FTIR. The results revealed that (1) the washing resistance of composites were improved after staining treatments; (2) composites made of dyed WF showed higher surface gloss values and less cracks on weathered surface at the early stage of weathering; while composites containing pigments displayed brighter color, less color change, and less loss of flexural properties during weathering; and (3) weathering resulted in the protrusion of WF and photodegraded lignin on exposed surface. Adding pigments was proven to be more effective staining method for improving composite color stability during weathering. POLYM. COMPOS., 38:1194–1205, 2017. © 2015 Society of Plastics Engineers     

Effect of highly degraded high‐density polyethylene (HDPE) on processing and mechanical properties of wood flour‐HDPE composites

The influence of highly degraded high‐density polyethylene (HDPE) on physical, rheological, and mechanical properties of HDPE‐wood flour composites was studied. For this purpose, the virgin HDPE was subjected to accelerated weathering under controlled conditions for 200 and 400 h. The virgin and exposed HDPE and pine wood flour were compounded to produce wood flour‐HFPE composites. The results showed that the accelerated weathering highly degraded HDPE. Degradation created polar functional carbonyl groups and also produced extensive cross‐linking in HDPE and consequently poor processibility. The interruptions in the flow characteristics of the degraded HDPE potentially caused processing hurdles when using them for extrusion or injection molding manufacturing as only small part (10%) of virgin HDPE could be replaced by highly degraded HDPE for wood flour‐HDPE composite manufacturing. The mechanical properties of composites containing highly degraded HDPEs were similar to the composites with virgin HDPE and in some cases they exhibited superior properties, with the exception being with the impact strength. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Ultraviolet weathering of photostabilized wood‐flour‐filled high‐density polyethylene composites

Wood‐plastic composites are being increasingly examined for nonstructural or semistructural building applications. As outdoor applications become more widespread, durability becomes an issue. Ultraviolet exposure can lead to photodegradation, which results in a change in appearance and/or mechanical properties. Photodegradation can be slowed through the addition of photostabilizers. In this study, we examined the performance of wood flour/high‐density polyethylene composites after accelerated weathering. Two 2⁴ factorial experimental designs were used to determine the effects of two hindered amine light stabilizers, an ultraviolet absorber, a colorant, and their interactions on the photostabilization of high‐density polyethyl‐ ene blends and wood flour/high‐density polyethylene composites. Color change and flexural properties were determined after 250, 500, 1000, and 2000 h of accelerated weathering. The results indicate that both the colorant and ultraviolet absorber were more effective photostabilizers for wood flour/high‐density polyethylene composites than the hindered amine light stabilizers. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2609–2617, 2003     

Soybean and linseed oil‐based composites reinforced with wood flour and wood fibers

Composites consisting of a conjugated linseed or soybean oil‐based thermoset reinforced with wood flour and wood fibers have been prepared by free radical polymerization. The thermoset resin consists of a copolymer of conjugated linseed oil (CLO) or conjugated soybean oil (CSO), n‐butyl methacrylate (BMA), divinylbenzene (DVB), and maleic anhydride (MA). The composites were cured at 180°C and 600 psi and postcured for 2 h at 200°C under atmospheric pressure. The effect of varying filler load, time of cure, filler particle size, origin of the fillers, and resin composition has been assessed by means of tensile tests, DMA, TGA, Soxhlet extraction followed by ¹H‐NMR spectroscopic analysis of the extracts, and DSC. The best processing conditions have been established for the pine wood flour composites. It has been observed that the addition of MA to the resin composition improves the filler‐resin interaction. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Colour changes of heat‐treated woods of red‐bud maple,European hophornbeam and oak

Colour evolution and colour changes were analyzed from small specimens of three heat treated wood species using the CIE L*a*b* colour space. Upon heat exposure, the wood substance became darker of species; this was accompanied by a steady reduction in lightness. As treatment conditions (e.g., time and temperature) increase, various shades of yellow were favoured for the surface of red‐bud maple wood (Δb = 1.22–9.79). For European hophornbeam wood, increased times at elevated temperatures make a blue (?b) colour the better choice. The total colour difference (ΔE) of the surfaces of wood substrates appear to be well correlated with the treatment temperature and time. The FTIR spectra suggest that the level of modification was insufficient for removing the major cell wall constituents of the wood substrates. All heat‐treated samples showed much less stability against colour difference in outdoor conditions. For red‐bud maple, the greatest improvement was achieved for samples that were treated at 150°C for 2 h (ΔE = 3.12). However, heat‐treated oak wood hadmuch less stability of colour difference for treatment conditions of 150°C for 10 h. © 2010 Wiley Periodicals, Inc. Col Res Appl, 2010.     

Effect of weathering cycle and manufacturing method on performance of wood flour and high‐density polyethylene composites

Wood–plastic lumber is promoted as a low‐maintenance high‐durability product. When exposed to accelerated weathering, however, wood–plastic composites may experience a color change and loss in mechanical properties. Differences in weathering cycle and composite surface characteristics can affect the rate and amount of change caused by weathering. In this study, 50% wood flour filled high‐density polyethylene composite samples were injection molded, extruded, or extruded and then planed to remove the manufacturing surface characteristics. Composites were exposed to two accelerated weathering cycles in a xenon arc weathering apparatus. This apparatus exposed the samples to xenon arc radiation, which is a combination of UV, visible, and IR radiation that is similar to solar radiation. Composites were exposed to radiation with or without water spray. After exposure to radiation and water spray, composites with more wood component at the surface (i.e., planed samples) experienced a larger percentage of total loss in flexural modulus of elasticity and strength after weathering compared with the other composites. Composites exposed to radiation only did not experience as much change in properties as those exposed to radiation with water spray. The results of this study demonstrate that exposing wood–plastic composites to water spray in combination with radiation is more severe than exposing wood–plastic composites to radiation only. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 3131–3140, 2006     

Properties of glycerin‐thermally modified wood flour/polypropylene composites

This study aimed to investigate the combination effect of glycerin treatment and thermal modification of wood flour on the physical, mechanical, thermal dynamic mechanical properties of wood flour/polypropylene (PP) composite. The morphological aspect was also investigated. The wood flour was first impregnated in the aqueous solution of glycerin, followed by heat treatment at 200°C for 1 h. Then the unmodified or modified wood flour was blended with PP at a weight ratio of 4:6 to prepare composites. Moisture adsorption experiment and X‐ray photoelectron spectroscopy analysis of wood flour demonstrated that the hygroscopicity and the free surface hydroxyl groups of wood flour decreased after glycerin‐thermal modification. Thickness swelling of the 10% wt glycerin‐thermally modified wood flour/PP composite was reduced by 42.8% after 96 h immersion as compared to unmodified control. Evaluation of mechanical properties in impact and flexure modes indicated that glycerin treatment alone had no significant effect, but the combination of glycerin and thermal treatment slightly decreased the strength, with the exception of 10% glycerin and heat modified sample. Dynamic mechanical analysis and scanning electron microscope illustrated the improved interfacial bonding between PP and wood flour modified by 10% glycerin and heat treatment. POLYM. COMPOS., 35:201–207, 2014. © 2013 Society of Plastics Engineers     

Effects of copper amine treatment on mechanical properties of PVC/wood‐flour composites

Copper amine–treated wood flour was added to PVC [poly(vinyl chloride)] matrix in order to manufacture PVC/wood‐flour composites. Effects of copper treatments on the mechanical properties of PVC‐wood composites were evaluated. Unnotched impact strength, flexural strength, and flexural toughness of the composites were significantly improved by the wood‐flour copper treatment. The optimum copper concentration range was 0.2 to 0.6 wt% of wood flour. Fractured surfaces were examined by using scanning electron microscopy (SEM) combined with energy‐dispersive spectroscopy (EDS). PVC/wood interfacial debonding was the main fracture mode of untreated wood‐flour composites, whereas wood‐particle pullout and breakage dominating the fractured surfaces of copper‐treated wood‐flour composites. On the fractured surfaces, more PVC could be found on the exposed copper‐treated wood particles than on untreated wood, a result suggesting improved PVC‐wood interfacial adhesion after copper treatments. J. Vinyl Addit. Technol. 10:70–78, 2004. © 2004 Society of Plastics Engineers.     

Effects of the accelerated freeze‐thaw cycling on physical and mechanical properties of wood flour‐recycled thermoplastic composites

This study investigated durability performance of wood‐plastic composites (WPCs) that were exposed to accelerated cycling of water immersion followed by freeze thaw (FT). The WPCs used in this study were made of high‐density polyethylene (HDPE) or polypropylene (PP) with radiata pine (Pinus radiata) wood flour using hot‐press molding. These two types of plastics included both recycled and virgin forms in the formulation. In the experiments, surface color, flexural properties, and dimensional stability properties (water absorption and thickness swelling) were measured for the FT cycled composites and the control samples. Interface microstructures and thermal properties of the composites were also investigated. The results show that the water absorption and the thickness swelling of the composites increased with the FT weathering. In the meantime, the flexural strength and stiffness decreased. Scanning electron microscopy (SEM) images of the fractured surfaces confirmed a loss of interface bonding between the wood flour and the polymer matrix. Differential scanning calorimetry (DSC) showed a decrease in crystallization enthalpy and crystallinity of the wood flour‐plastic composites as compared with the neat PP and HDPE samples. The crystallinity of the FT cycled composites using the virgin plastics (vPP and vHDPE) increased; however, the composites with the recycled plastics decreased in comparison with corresponding control samples. In general, the properties of the composites were degraded significantly after the accelerated FT cycling. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

Effect of biological degradation by termites on the flexural properties of pinewood residue/recycled high‐density polyethylene composites

Wood–plastic composites (WPCs) are considered to be highly durable materials and immune to any type of biological attack. However, when one of these composites is exposed to accelerated weathering, its surface is affected by the appearance of cracks, which constitute an ideal access route for biotic agents. Although the destruction of wood caused by termites is recognized worldwide, information on their effects on WPC‐based products is scarce. Thus, in this study, we aimed to examine the effects of termite attacks on weathered and nonweathered pinewood residue/recycled high‐density polyethylene composites. In this study, WPCs with 40 wt % wood were prepared. Test samples obtained by compression molding and profile extrusion were subjected to weathering cycles for 1000 and 2000 h with a UV‐type accelerated tester equipped with UVA‐340 fluorescent lamps. Afterward, specimens were exposed to the attack of higher termites (Nasutitermes nigriceps) native to the Yucatan Peninsula. Subsequently, flexural mechanical essays, Fourier transform infrared (FTIR) spectroscopy, differential scanning calorimetry (DSC), and scanning electron microscopy (SEM) analyses were performed. FTIR spectroscopy and DSC showed that the surfaces of the compression‐molded specimens were degraded to a higher extent because of the accelerated weathering. The microscopy results revealed that severe damage was caused by the termites on the surface of the compression‐molded samples. Statistical analysis of the mechanical test results showed that biotic attack produced significant changes in the samples previously exposed to accelerated weathering. The results show that the processing method directly affected the sample performance because of differences in the surface composition. The profile‐extruded composites seemed to better resist termite attack. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Comparative mechanical,fire‐retarding,and morphological properties of high‐density polyethylene/(wood flour) composites with different flame retardants

Aluminum hydroxide, magnesium hydroxide, and 1,2‐bis(pentabromophenyl) ethane were incorporated into high‐density polyethylene (HDPE) and wood flour composites, and their mechanical properties, morphology, and fire‐retardancy performance were characterized. The addition of flame retardants slightly reduced the modulus of elasticity and modulus of rupture of composites. Morphology characterization showed reduced interfacial adhesion among wood flour, HDPE, and flame retardants in the composites compared with control composites (HDPE and wood flour composites without the addition of flame retardants). The flame retardancy of composites was improved with the addition of the flame retardants, magnesium hydroxide and 1,2‐bis(pentabromophenyl) ethane, especially 1,2‐bis(pentabromophenyl) ethane, with a significant decrease in the heat release rate and total heat release. Char residue composition and morphology, analyzed by attenuated total reflectance, Fourier‐transform infrared spectroscopy, and scanning electron microscopy, showed that the char layer was formed on the composite surface with the addition of flame retardants, which promoted the fire performance of composites. The composites with 10 wt% 1,2‐bis(pentabromophenyl) ethane had good fire performance with a continuous and compact char layer on the composite surface. J. VINYL ADDIT. TECHNOL., 24:3–12, 2018. © 2015 Society of Plastics Engineers     

Coextruded PVC/wood‐flour composites with WPC cap layers

Wood‐plastic composites (WPCs) can absorb moisture in a humid environment owing to the hydrophilic nature of the wood, thereby making the products susceptible to microbial growth and loss of mechanical properties. In this study, rigid poly(vinyl chloride) (PVC)/wood‐flour composites (core layer) were coextruded with either unfilled rigid PVC (cap layer) or rigid PVC filled with a small amount (5–27.5%) of wood flour (composite cap layers) in order to decrease or delay the moisture uptake. The thickness of the cap layer and its composition in terms of wood flour content were the variables examined during coextrusion. Surface color, moisture absorption, and flexural properties of both coextruded and noncoextruded (control) composite samples were characterized. The experimental results indicated that both unfilled PVC and composite cap layers can be encapsulated over rigid PVC/wood‐flour composites in a coextrusion process. The moisture uptake rate was lower when a cap layer was applied in the composites, and the extent of the decrease was a strong function of the amount of wood flour in the cap layer but insensitive to cap layer thickness. Overall, coextruding PVC surface‐rich cap layers on WPCs significantly increased the flexural strength but decreased the flexural modulus as compared with those of control samples. The changes in bending properties were sensitive to both cap layer thickness and wood flour content. J. VINYL ADDIT. TECHNOL., 2008. © 2008 Society of Plastics Engineers     

Effect of processing method on surface and weathering characteristics of wood–flour/HDPE composites

Wood–plastic lumber is promoted as a low‐maintenance high‐durability product. When exposed to accelerated weathering, however, wood–plastic composites may experience a color change and/or loss in mechanical properties. Different methods of manufacturing wood–plastic composites lead to different surface characteristics, which can influence weathering. In this study, 50% wood–flour‐filled high‐density polyethylene (HDPE) composite samples were injection molded, extruded, or extruded and then planed, to remove the manufacturing surface characteristics. Fourier transform infrared spectroscopy was used to chemically show the difference in surface components. The samples were weathered in a xenon‐arc weathering apparatus for 1000, 2000, and 3000 h and analyzed for color fade and loss of flexural modulus of elasticity and strength. Final color (lightness) after weathering was not dependent on the manufacturing method. However, the manufacturing method was related to mechanical property loss caused by weathering. Composites with more wood component at the surface (i.e., planed samples) experienced a larger percentage of total loss in flexural modulus of elasticity and strength after weathering. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 1021–1030, 2004     

Effect of chemical treatment of wood flour on the properties of styrene butadiene rubber/polystyrene composites

Composites from SBR/PS blend and the chemically treated wood flour have been prepared. The materials used for such treatment are NaOH, MAN, MAN‐glycidyl methacrylate, and silane coupling agent, used to improve the dispersion of wood flour in the SBR/PS blend. The effects of chemical treatment on curing characteristics, and physicomechanical and electrical properties of SBR/PS composites were studied. The rheological as well as the mechanical parameters were improved by using the modified wood flour with MAN‐glycidyl methacrylate (SMG), followed by SM obtained at 15 phr, while the other treatments slightly affect these parameters. The permittivity ?′ and dielectric loss ?″ were measured in the frequency range from 100 Hz up to 100 kHz and at temperatures ranging from 30 up to 90°C. The dielectric investigations indicate that the samples containing wood flour treated with both SMG and SM increase the values of ?′ and decrease those of ?″, which allow such samples to be used in insulation purposes. The increase in the relaxation time and the crosslinking density ν for such composites indicate the increase in filler–polymer interaction rather than filler–filler interaction. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 5861–5870, 2006     

β‐Polypropylene/wood flour composites: Effects of specific β‐nucleation and coupling agent on mechanical behavior

Polypropylene/wood flour composites were prepared by melt compounding. To improve their mechanical performance, the matrix polypropylene was modified with a specific nucleation agent based on an amide of dicarboxylic acid, which promotes crystallization predominantly in the β‐phase. The resulting material was used as a matrix for composites containing 10%, 20%, and 30% of wood flour. Uniform dispersion of the filler and improved interfacial adhesion was ensured by compatibilization with a small amount of maleic anhydride‐grafted polypropylene. A beneficial effect of application of the nucleation agent together with a compatibilizer on the resulting mechanical behavior was shown. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 506–511, 2007