Tracer‐compatibilizer: Synthesis and applications in polymer blending processes

This article reports on a route to synthesizing fluorescent labeled graft copolymers, on the one hand; and on a concept of tracer‐compatibilizer for facile build‐up of emulsification curves of polymer blends, on the other hand. For these purposes, blends composed of polystyrene (PS) and polyamide 6 (PA6) are chosen. The synthesis of the corresponding tracer‐compatibilizer consists of three steps: (1) copolymerization of styrene with 3‐isopropenyl‐α,α'‐dimethybenzyl isocyanate (TMI); (2) conversion of a fraction of the isocyanate moieties of the resulting copolymer into anthracene ones upon reacting with 9‐(methylamino‐methyl)anthracene (MAMA); and (3) polymerization of ε‐caprolactam (CL) from the remaining isocyanate moieties. The resulting fluorescent labeled graft copolymer, denoted as PS‐g‐PA6‐Ant, is used to build up emulsification curves of PS/PA6 blends in a twin screw extruder (TSE), showing great usefulness of the concept of tracer‐compatibilizer. POLYM. ENG. SCI. 2012. © 2011 Society of Plastics Engineers     

Morphology, structure and properties of conductive PS/CNT nanocomposite electrospun mat

The morphologies and properties of Polystyrene (PS)/Carbon Nanotube (CNT) conductive electrospun mat were studied in this paper. Nanocomposite fibers were obtained through electrospinning of PS/Di-Methyl Formamide (DMF) solution containing different concentrations and types of CNTs. The dispersion condition of CNTs was correlated to morphologies and properties of nanocomposite fibers. A copolymer as an interfacial agent (SBS, Styrene-butadiene-styrene type) was used to modify the dispersion of CNTs in PS solution before electrospinning. The results showed that the presence of the copolymer significantly enhances CNT dispersion. The fiber diameters varied between 200 nm and 800 nm depending on CNT type, polymer concentration and copolymer. The final morphological study of the fibers showed that CNT addition caused a decrease in beads formation along fiber axis before percolation threshold. However, addition of CNTs above percolation increased the beads formation, depending on the dispersion condition. The presence of SBS modified the dispersion, reduced the fiber diameter and the number of bead structures. Electrical conductivity measurements on nanocomposite mats of 15-300 μm in thickness showed an electrical percolation threshold around 4 wt% MWCNT; while the samples containing SBS showed higher values of conductivities below percolation compared to the samples with no compatibilizer. Enhancement in mechanical properties was observed by the addition of CNTs at concentrations below percolation.     

The characteristic properties of poly(methyl methacrylate)/polystyrene core‐shell composite polymer latex

In this study, the poly(methyl methacrylate/polystyrene (PMMA/PS) core‐shell composite latex was synthesized by the method of soapless seeded emulsion polymerization. The morphology of the PMMA/PS composite latex was core‐shell structure, with PMMA as the core and PS as the shell. The core‐shell morphology of the composite polymer latex was found to be thermally unstable. Under the effect of thermal annealing, the PS shell region first dispersed into the PMMA core region, and later separated out to the outside of the PMMA core region. This was explained on the basis of lowing interfacial tension between the PMMA and PS phases owing to the interpenetration layer. The interpenetration layer, which was located at the interface of the core and shell region, contained graft copolymer and entangled polymer chains. Both the graft copolymer and entangled polymer chains had the ability to lower the interfacial tension between the PMMA and PS phases. Also, the effect of thermal annealing on the morphology of commercial polymer/composite latex polymer blends was examined. The result showed that the core‐shell composite latex had the ability to enhance the compatibility of the components of polymer blends. The compatibilizing ability of the core‐shell composite latex was better than that of a random copolymer. Moreover, the effect of the amount of core‐shell composite latex on the morphology of the polymer blend was investigated. The polymer blends, which contained composite latex above 50% wt, showed the morphology of a double sea‐island structure. In addition, the composite latex was completely dissolved in solvent to destroy the core‐shell structure and release the entangled polymer chains, and then dried to form the entangled free composite polymer. The entangled free composite polymer had the ability to enhance the compatibility of the components of the polymer blend as usual. The weight ratio 3/7 commercial polymer/entangled free composite polymer blend showed the morphology of the phase inversion structure. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 312–321, 2003     

Effect of in situ synthesized macroactivator on morphology of PA6/PS blends via successive polymerization

In situ polymerization and in situ compatibilization was adopted for preparation of ternary PA6/PS‐g‐PA6/PS blends by means of successive polymerization of styrene, with TMI and ε‐caprolactam, via free radical copolymerization and anionic ring‐opening polymerization, respectively. Copolymer poly(St‐g‐TMI), the chain of which bears isocyanate (? NCO), acts as a macroactivator to initiate PA6 chain growth from the PS chain and graft copolymer of PS‐g‐PA6 and pure PA6 form, simultaneously. The effect of the macroactivator poly(St‐g‐TMI) on the phase morphology was investigated in detail, using scanning electron microscopy. In case of blends with higher content of PS‐g‐PA6 copolymer, copolymer nanoparticles coexisting with the PS formed the matrix, in which PA6 microspheres were dispersed evenly as minor phase. The content of the compositions (homopolystyrene, homopolyamide 6, and PS‐g‐PA6) of the blends were determined by selective solvent extraction technique. The mechanical properties of PA6/PS‐g‐PA6/PS blends were better than that of PA6/PS blends. Especially for the blends T10 with lower PS‐g‐PA6 copolymer content, both the flexural strength and flexural modulus showed significantly improving because of the improved interfacial adhesion between PS and PA6. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Synergistic effects of silica nanoparticles and reactive compatibilizer on the compatibilization of polystyrene/polyamide 6 blends

This study examines the selective dispersion of nano‐SiO₂ in polystyrene (PS) and polyamide 6 (PA6) blends. With the coupling assistance of 3‐methacryloylpropyl trimethoxysilane (MPS), nano‐SiO₂ surfaces are grafted with PS chains of different molecular weights (SiO₂–MPS–PS) or reactive random copolymer of styrene (St) and 3‐isopropenyl‐α,α′‐dimethylbenzene isocyanate (TMI) to produce SiO₂–MPS–P(St–co–TMI). The isocyanate groups of the reactive copolymer can react with the terminal group of the PA6 to form a graft copolymer, which helps in controlling the location of nano‐SiO₂ between the PS and PA6 phases. Field‐emission scanning electron microscopy imaging combined with the rheological method was used to investigate the location and dispersion of nano‐SiO₂, as well as the morphology of the PS/PA6 blends, at low nano‐SiO₂ loading. Compared with pristine SiO₂, the modified SiO₂ with different chain lengths adjusted the PA6 phase with refined size and narrow size distribution because of the strong interaction with both phases. The SiO₂–MPS–PS with appropriate length is the most effective. The use of nano‐SiO₂ along with the reactive compatibilizer provides synergistic effects for improving the compatibilization of PS/PA6 blends. POLYM. ENG. SCI., 57:1301–1310, 2017. © 2017 Society of Plastics Engineers     

Needleless emulsion electrospinning for scalable fabrication of core–shell nanofibers

This article reports a new needleless emulsion electrospinning method for scale‐up fabrication of ultrathin core–shell polyacrylonitrile (PAN)/isophorone diisocyanate (IPDI) fibers. These core–shell fibers can be incorporated at the interfaces of polymer composites for interfacial toughening and self‐repairing due to polymerization of IPDI triggered by environmental moisture. The electrospinnable PAN/IPDI emulsion was prepared by blending PAN/N,N‐dimethylformamide and IPDI/N,N‐dimethylformamide solutions (with the solute mass fraction of 1 : 1). The electrospinning setup consisted of a pair of aligned metal wires as spinneret (positive electrode) to infuse the PAN/IPDI emulsion and a rotary metal disk as fiber collector (negative electrode). The formed ultrathin core–shell PAN/IPDI fibers were collected with the diameter in the range from 300 nm to 3 μm depending on the solution concentration and process parameters. Optical microscopy, scanning electron microscopy, and Fourier transform infrared spectroscopy were used to characterize the core–shell nanostructures. Dependencies of the fiber diameter on the PAN/IPDI concentration, wire spacing, and wire diameter were examined. Results show that needleless emulsion electrospinning provides a feasible low‐cost manufacturing technique for scalable, continuous fabrication of core–shell nanofibers for potential applications in self‐repairing composites, drug delivery, etc. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40896.     

Compatibilizing efficiency of copolymer precursors for immiscible polymer blends

An anhydride‐terminated polystyrene (PS‐b‐Anh) as a block copolymer precursor and a copolymer (PS‐co‐TMI) of styrene (St) and 3‐isopropenyl‐α,α‐dimethylbenzene isocyanate (TMI) as a graft copolymer precursor are chosen to investigate the effect of the type of the copolymer precursor on its compatibilizing and stabilizing efficiency for polymer blends. Results show that during the melt blending of the PS and PA6, the addition of PS‐b‐Anh dramatically decreases the size of the dispersed phase domains, irrespective of its molecular weight. This indicates that a diblock copolymer PS‐block‐PA6 (PS‐b‐PA6) is formed by a reaction between the terminal anhydride moiety of the PS‐b‐Anh and the terminal amine group of the PA6. When PS/PA6 (30/70) blends are annealed at 230°C for 15 min, their morphologies are much more stable in the presence of the PS‐b‐Anh block copolymer precursor than in the presence of the PS‐co‐TMI graft copolymer precursor. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

In situ control of co‐continuous phase morphology for PS/PS‐co‐TMI/PA6 blend

The emulsification efficiency of PS‐co‐TMI, a copolymer polymerized by styrene and 3‐isopropenyl‐α,α‐dimethylbenzene isocyanate (TMI), for polystyrene (PS)/polyamide 6 (PA6) blend was studied. During the mixing process, an effective emulsifier PS‐g‐PA6 was generated, which was demonstrated by differential scanning calorimetry (DSC) and fourier transform infrared spectroscopy. PS‐g‐PA6 generated by PS‐co‐TMI with high TMI content was found to contain some unreacted isocyanate active groups which reduced using efficiency of PS‐co‐TMI. Irrespective of TMI content in PS‐co‐TMI, the dosage of PS‐co‐TMI reached 20 wt %, unreacted PS‐co‐TMI was detected. These results indicated that reactive emulsification limits for both active groups' content and reactive precursors' dosage. After the rational addition of PS‐co‐TMI into PS/PA6 system, phase sizes of co‐continuous structure were reduced conspicuously. However, co‐continuous structure was evolved into matrix‐dispersed structure while the dosage of PS‐co‐TMI reached 20 wt %. Emulsification efficiencies of PS‐co‐TMI with different TMI contents, 2.2, 4.1, and 7.5 wt %, were compared. The results revealed PS‐co‐TMI with 2.2 wt % TMI content had the highest reactive emulsification efficiency because of the block‐copolymer‐inclined emulsifier generated in the mixing process. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2014 , 131, 39972.     

Relationship between structure and properties in high‐performance PA6/SEBS‐g‐MA/(PPO/PS) blends: The role of PPO and PS

This work aimed at studying the role of poly(phenylene oxide) (PPO) and polystyrene (PS) in toughening polyamide‐6 (PA6)/styrene‐ethylene‐butadiene‐styrene block copolymer grafted with maleic anhydride (SEBS‐g‐MA) blends. The effects of weight ratio and content of PPO/PS on the morphology and mechanical behaviors of PA6/SEBS‐g‐MA/(PPO/PS) blends were studied by scanning electron microscope and mechanical tests. Driving by the interfacial tension and the spreading coefficient, the “core–shell” particles formed by PPO/PS (core) and SEBS‐g‐MA (shell) played the key role in toughening the PA6 blends. As PS improved the distribution of the “core–shell” particles due to its low viscosity, and PPO guaranteed the entanglement density of the PPO/PS phase, the 3/1 weight ratio of PPO/PS supplied the blends optimal mechanical properties. Within certain range, the increased content of PPO/PS could supply more efficient toughening particles and bring better mechanical properties. Thus, by adjusting the weight ratio and content of PPO and PS, the PA6/SEBS‐g‐MA/(PPO/PS) blends with excellent impact strength, high tensile strength, and good heat deflection temperature were obtained. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45281.     

Electrospinning pure protein solutions in core–shell fibers

Electrospinning of protein‐loaded fibers faces many challenges, e.g. burst release owing to segregation of the protein on the fiber surface, loss of activity due to electrospinning conditions, limitation of loading capacity etc. Core–shell electrospinning provides an effective way to electrospin fibers wherein the core can be loaded with bioactive molecules in friendly conditions of a compatible polymer solution, thereby protecting the molecules from the electrostatic field and organic solvent of shell solutions. The shell polymer, after the electrospinning, acts as a barrier to control the release of the loaded molecules. However, the limitation of loading capacity still remains due the prerequisite of using an additional polymer as additive to achieve the minimum viscosity of the core solution required for viscous drag by the shell solution being drawn by the electrostatic force. The work reported here aims to alleviate the need of a polymer additive by using aqueous protein solutions of very high concentration. High concentrations of protein solutions were successfully electrospun as the core of the protein–poly(lactide‐co‐glycolic acid) core–shell fibers. A partitioning effect was seen in the controlled release of hydrophilic proteins as they were retained in the aqueous core for longer times. Using lysozyme as a model protein, it was shown that the activity is significantly retained after electrospinning, compared with electrospinning in monolithic fibers. Moreover, the lysozyme activity was also comparable with the lysozyme released from core–shell fibers spun using poly(vinyl acetate) as additive in the core. Copyright © 2012 Society of Chemical Industry     

Tough polyamide 6/core–shell blends prepared via in situ anionic polymerization of ε‐caprolactam by reactive extrusion

In this study, the molten ε‐caprolactam (CL) solution of maleated styrene‐ethylene/butylene‐styrene block copolymer (SEBS‐g‐MA) and polystyrene (PS) containing catalyst and activator were introduced into a twin screw extruder, and polyamide 6 (PA6)/SEBS/PS blends were successfully prepared via anionic polymerization of CL by reactive extrusion. The mechanical properties measurements indicated that both the elongation at break and notched Izod impact strength of PA6/SEBS/PS (85/10/5) blends were improved distinctly with slight loss of tensile and flexural strength as compared to that of pure PA6. The images of transmission electron microscopy showed that a core–shell structure with PS core and poly (ethene‐co‐1‐butene) (PEB) shell was formed within the PA6 matrix. Fourier transform infrared was used to investigate the formation mechanisms of the core–shell structure. POLYM. ENG. SCI., 53:2705–2710, 2013. © 2013 Society of Plastics Engineers     

Recycling of blends of acrylonitrile–butadiene–styrene (ABS) and polyamide

The aim of this work is to evaluate routes to upgrade recycled engineering plastics, especially mixed plastics with acrylonitrile–butadiene–styrene copolymers (ABS) as the major component. A core‐shell impact modifier was successfully used to improve the impact strength of blends of ABS and ABS/polycarbonate (PC) blends recycled from the automotive industry. However, the presence of other immiscible components like polyamide (PA), even in small amounts, can lead to a deterioration in the overall properties of the blends. A styrene–maleic anhydride (SMA) copolymer and other commercial polymer blends were used to promote the compatibilization of ABS and PA. The core‐shell impact modifier was again found to be an efficient additive with regard to the impact strength of the compatibilized ABS/PA blends. The results obtained with fresh material blends were quite promising. However, in blends of recycled ABS and glass‐fiber‐reinforced PA, the impact strength did not exhibit the desired behavior. The presence of poorly bonded glass fibers in the blend matrix was the probable reason for the poor impact strength compared with that of a blend of recycled ABS and mineral‐filled PA. Although functionalized triblock rubbers (SEBS–MA) can substantially enhance the impact strength of PA, they did not improve the impact strength of ABS/PA blends because the miscibility with ABS is poor. The possibilities of using commercial polymer blends to compatibilize otherwise incompatible polymer mixtures were also explored giving promising results. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 2535–2543, 2002     

Compatibilizer‐tracer: A powerful concept for polymer‐blending processes

Polymer blending is a very important polymer processing operation. It aims at preparing new polymer materials by blending existing polymers without the need of creating new molecules. For immiscible polymer blends, it is always challenging, if not impossible, to choose an appropriate compatibilizer and assess its compatibilizing efficiency under pilot or industrial polymer‐blending conditions. The concept of compatibilizer‐tracer developed in this work is able to take this challenge. This is shown using polystyrene (PS)/polyamide 6 (PA6) blends and fluorescent labeled graft copolymers of PS and PA6 as compatibilizer‐tracer. Transient experiments allow using very small amounts of compatibilizer‐tracer to obtain emulsification curves, namely, the evolution of the dispersed phase domain size as a function of the compatibilizer‐tracer concentration. Other potential applications of this concept are discussed and its limitations are investigated. © 2010 American Institute of Chemical Engineers AIChE J, 58: 1921–1928, 2012     

Electrospinning polymer blend of PLA and PBAT: Electrospinnability–solubility map and effect of polymer solution parameters toward application as antibiotic‐carrier mats

Electrospinning of a biodegradable polymer blend of poly(lactic acid) (PLA) and poly(butylene adipate‐co‐terephthalate) (PBAT) is reported for the first time. Effects of several solution parameters on electrospinning are explored, including types of single and binary solvents, binary solvent mixing ratio, polymer blend concentration, polymer blending ratio, and loading content of tetrabutyl titanate as a compatibilizer. An electrospinnability–solubility map of the PLA/PBAT blend is firstly developed for the facile selection of a suitable binary solvent system, thus simplifying the laborious, time‐consuming, trial‐and‐error process. A particular binary solvent system derived from good and non‐solvent serves as the most suitable medium for the successful preparation of homogeneous bead‐free electrospun PLA/PBAT nanofibers. It is revealed that the compatibilizer acts not only as a diameter size tuner for the PLA/PBAT fibers but also as a mechanical property enhancer for the immiscible PLA/PBAT electrospun mats. Moreover, the antibacterial activity of the drug‐loaded PLA/PBAT fibrous mats suggests their potential application as antibiotic‐carrier mats. Preparation of the composite mats comprising bead‐free fibers with an average size at sub‐micrometer scale is also demonstrated, additionally promoting the possibility of using the PLA/PBAT‐based electrospun mats as a matrix of various additives for a wide range of applications. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46486.     

Acrylonitrile–butadiene–styrene toughened nylon 6: The influences of compatibilizer on morphology and impact properties

Polymer alloys have been used as an alternative to obtain polymeric materials with unique physical properties. Generally, the polymer mixture is incompatible, which makes it necessary to use a compatibilizer to improve the interfacial adhesion. Nylon 6 (PA6) is an attractive polymer to use in engineering applications, but it has processing instability and relatively low notched impact strength. In this study, the acrylonitrile–butadiene–styrene (ABS) triblock copolymer was used as an impact modifier for PA6. Poly(methyl methacrylate‐co‐maleic anyhydride) (MMA‐MA) and poly(methyl methacrylate‐co‐glycidyl methacrylate) (MMA‐GMA) were used as compatibilizers for this blend. The morphology and impact strength of the blends were evaluated as a function of blend composition and the presence of compatibilizers. The blends compatibilized with maleated copolymer exhibited an impact strength up to 800 J/m and a morphology with ABS domains more efi8ciently dispersed. Moderate amounts of MA functionality in the compatibilizer (～5%) and small amounts of compatibilizer in the blend (～5%) appear sufficient to improve the impact properties and ABS dispersion. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 842–847, 2003     

A probe into the status quo of interfacial adhesion in the compatibilized ternary blends with core/shell droplets: Selective versus dictated compatibilization

A simple approach was applied to probe into the situation of interfacial adhesion in the compatibilized ternary polymer blends with core/shell morphology. The performance of compatibilization was discussed in terms of thermal, rheological, and mechanical properties analyses for blends prepared through different mixing strategies for which maleic anhydride‐grafted high‐density polyethylene (HDPE‐g‐MAH) could be localized at the interface of HDPE/poly(ethylene‐co‐vinyl alcohol) copolymer (EVOH) or HDPE/polyamide 6 (PA‐6) in their ternary blends. Two mixing strategies, one simultaneously (one‐step or selective) and two sequentially (two‐step or dictated), were performed, compared, and discussed. It was found that mixing policy (dictated or selective) significantly changes the interfacial adhesion, as signaled by variations in rheological and thermal properties. In the case of mechanical properties, facilitation of stress transfer across the matrix/shell/core interfaces was detected by calculation of semi‐experimental models' coefficients. It was found that one‐step mixing or selective localization of HDPE‐g‐MAH helps in accumulation of more compatibilizer molecules at the interface HDPE/EVOH or EVOH/PA‐6. By contrast, addition of compatibilizer to minor phase (masterbatch of EVOH and PA‐6) or to HDPE matrix alone in case of two‐step blending causes imperfect stress transfer. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45503.     

A dissipative particle dynamics study on the compatibilizing process of immiscible polymer blends with graft copolymers

The dissipative particle dynamics (DPD) is used to study the compatibilizing process of an immiscible polymer blend using a graft copolymer as a compatibilizer. Polystyrene (PS) and polyamide 6 (PA6) are chosen as the polymer components of the blend. The graft copolymer is composed of PS as the backbone and PA6 as the grafts. Mesoscale morphology, density distribution, end-to-end distance of PA6 and interfacial tension are investigated. Simulations show that the presence of a graft copolymer contributes to the formation of finer and more uniform dispersed domains by preventing them from collision and coalescence. In the presence of a graft copolymer, the density distribution is more uniform and the dynamic equilibrium of the blend morphology is reached more rapidly. For a given backbone and number of grafts per backbone, the compatibilizing efficiency of the graft copolymer first increases with increasing graft length. However, when the graft length exceeds a certain value, it starts decreasing.     

Synthesis of ultrafine poly(styrene‐maleic anhydride) and polystyrene fibers by electrospinning

Fiber formation from atactic polystyrene (aPS) and alternating poly(styrene‐maleic anhydride) (PSMA) synthesized by free radical polymerization (AIBN, 90°C, 4 h) were investigated by electrospinning from various solutions. aPS was soluble in dimethylformamide (DMF), tetrahydrofuran (THF), toluene, styrene, and benzene, whereas PSMA was soluble in acetone, DMF, THF, dimethylsulfoxide (DMSO), ethyl acetate, and methanol. aPS fibers could be electrospun from 15 to 20% DMF and 20% THF solutions, but not from styrene nor toluene. PSMA, on the other hand, could be efficiently electrospun into fibers from DMF and DMSO at 20 and 25%, respectively. Few PSMA fibers were, however, produced from acetone, THF, or ethyl acetate solutions. Results showed that solvent properties and polymer–solvent miscibility strongly influenced the fiber formation from electrospinning. The addition of solvents, such as THF, generally improved the fiber uniformity and reduced fiber sizes for both polymers. The nonsolvents, however, had opposing effects on the two polymers, i.e., significantly reducing PSMA fiber diameters to 200 to 300 nm, creating larger and irregularly shaped aPS fibers. The ability to incorporate the styrene monomer and divinylbenzene crosslinker in aPS fibers as well as to hydrolyze PSMA fibers with diluted NaOH solutions demonstrated potential for post‐electrospinning reactions and modification of these ultrafine fibers for reactive support materials. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Compatibilization and morphology development of immiscible ternary polymer blends

We report a novel and effective strategy that compatibilizes three immiscible polymers, polyolefins, styrene polymers, and engineering plastics, achieved by using a polyolefin-based multi-phase compatibilizer. Compatibilizing effect and morphology development are investigated in a model ternary immiscible polymer blends consisting of polypropylene (PP)/polystyrene(PS)/polyamide(PA6) and a multi-phase compatibilizer (PP-g-(MAH-co-St) as prepared by maleic anhydride (MAH) and styrene (St) dual monomers melt grafting PP. Scanning electron microscopy (SEM) results indicate that, as a multi-phase compatibilizer, PP-g-(MAH-co-St) shows effective compatibilization in the PP/PS/PA6 blends. The particle size of both PS and PA6 is greatly decreased due to the addition of multi-phase compatibilizer, while the interfacial adhesion in immiscible pairs is increased. This good compatibilizing effect is promising for developing a new, technologically attractive method for achieving compatibilization of immiscible multi-component polymer blends as well as for recycling and reusing of such blends. For phase morphology development, the morphology of PP/PS/PA6 (70/15/15) uncompatibilized blend reveals that the blend is constituted from PP matrix in which are dispersed composite droplets of PA6 core encapsulated by PS phase. Whereas, the compatibilized blend shows the three components strongly interact with each other, i.e. multi-phase compatibilizer has good compatibilization between the various immiscible pairs. For the 40/30/30 blend, the morphology changed from a three-phase co-continuous morphology (uncompatibilized) to the dispersed droplets of PA6 and PS in the PP matrix (compatibilized).     

Coaxial electrospun encapsulation of epoxy for use in self‐healing materials

Epoxy was sequestered within a poly(vinyl alcohol) (PVA) shell using a coaxial electrospinning process resulting in fibers suitable for use in self‐healing materials. Electrospinning equipment was designed and built including extensive development of the coaxial spinneret and optimization of the electrical field. Other parameters that were studied and controlled included the viscosity of the shell material and the interfacial tension between the shell and core material. The interfacial tension between the PVA solution and the epoxy was controlled by adding ethanol to the water solvent. A concentration of 8.5 wt% PVA in a combined ethanol and water solution (water:EtOH = 1:0.15) yielded a PVA solution that had interfacial tension and viscosity characteristics that were effective for coaxial electrospinning. The resulting coaxially electrospun fibers assumed a beaded fiber morphology. © 2012 Society of Chemical Industry