Rapid thermal annealed InGaN/GaN flip-chip LEDs

Nitride-based flip-chip (FC) light-emitting diodes (LEDs) emitting at 465 nm with Ni transparent ohmic contact layers and Ag reflective mirrors were fabricated. With an incident light wavelength of 465 nm, it was found that transmittance of normalized 300/spl deg/C rapid thermal annealed (RTA) Ni(2.5 nm) was 93% while normalized reflectance of 300/spl deg/C RTA Ni(2.5 nm)/Ag(200 nm) was 92%. It was also found that 300/spl deg/C RTA Ni(2.5 nm) formed good ohmic contact on n/sup +/ short-period-superlattice structure with specific contact resistance of 7.8/spl times/10/sup -4/ /spl Omega//spl middot/cm/sup 2/. With 20-mA current injection, it was found that forward voltage and output power were 3.15 V and 16.2 mW for FC LED with 300/spl deg/C RTA Ni(2.5 nm)/Ag(200 nm). Furthermore, it was found that reliabilities of FC LEDs were good.     

InAlN/GaN HEMTs: a first insight into technological optimization

High-electron mobility transistors (HEMTs) were fabricated from heterostructures consisting of undoped In/sub 0.2/Al/sub 0.8/N barrier and GaN channel layers grown by metal-organic vapor phase epitaxy on (0001) sapphire substrates. The polarization-induced two-dimensional electron gas (2DEG) density and mobility at the In/sub 0.2/Al/sub 0.8/N/GaN heterojunction were 2/spl times/10/sup 13/ cm/sup -2/ and 260 cm/sup 2/V/sup -1/s/sup -1/, respectively. A tradeoff was determined for the annealing temperature of Ti/Al/Ni/Au ohmic contacts in order to achieve a low contact resistance (/spl rho//sub C/=2.4/spl times/10/sup -5/ /spl Omega//spl middot/cm/sup 2/) without degradation of the channels sheet resistance. Schottky barrier heights were 0.63 and 0.84 eV for Ni- and Pt-based contacts, respectively. The obtained dc parameters of 1-/spl mu/m gate-length HEMT were 0.64 A/mm drain current at V/sub GS/=3 V and 122 mS/mm transconductance, respectively. An HEMT analytical model was used to identify the effects of various material and device parameters on the InAlN/GaN HEMT performance. It is concluded that the increase in the channel mobility is urgently needed in order to benefit from the high 2DEG density.     

Improvement of the luminous intensity of light-emitting diodes by using highly transparent Ag-indium tin oxide p-type ohmic contacts

We have investigated Ag-indium tin oxide (ITO) scheme for obtaining high-quality p-type ohmic contacts for GaN-based light-emitting diodes (LEDs). The Ag(1 nm)-ITO(200 nm) contacts exhibit greatly improved electrical characteristics when annealed at temperatures in the range 400/spl deg/C-600/spl deg/C for 1 min in air, yielding specific contact resistances of /spl sim/10/sup -4/ /spl Omega//spl middot/cm/sup 2/. In addition, the contacts give transmittance of about 96% at 460 nm, which is far better than that of the conventionally used oxidized Ni-Au contacts. It is shown that the luminous intensity of blue LEDs fabricated with the Ag-ITO contacts is about three times higher than that of LEDs with oxidized Ni-Au contacts. This result strongly indicates that the Ag-ITO scheme can serve as a highly promising p-type ohmic contact for the realization of high brightness near ultraviolet LEDs.     

Nonalloyed ohmic contacts in AlGaN/GaN HEMTs by ion implantation with reduced activation annealing temperature

This letter reports AlGaN/GaN high-electron mobility transistors with capless activation annealing of implanted Si for nonalloyed ohmic contacts. Source and drain areas were implanted with an Si dose of 1/spl times/10/sup 16/ cm/sup -2/ and were activated at /spl sim/1260/spl deg/C in a metal-organic chemical vapor deposition system in ammonia and nitrogen at atmospheric pressure. Nonalloyed ohmic contacts to ion-implanted devices showed a contact resistance of 0.96 /spl Omega//spl middot/mm to the channel. An output power density of 5 W/mm was measured at 4 GHz, with 58% power-added efficiency and a gain of 11.7 dB at a drain bias of 30 V.     

Low-resistance Ohmic contacts to digital alloys of n-AlGaN/AlN

Low contact resistance to digital alloys of n-type AlGaN/AlN with high average Al concentration is described. Low-energy electron diffraction was used to evaluate surface precleaning with HCl and buffered HF. The contact metallization consisting of a stack of Ti/Al/Ti/Au, 20/100/45/60 nm in thickness, was e-beam deposited and etch-patterned. The lowest specific contact resistance of 5.6/spl times/10/sup -5/ /spl Omega//spl middot/cm/sup 2/ was obtained after annealing in N/sub 2/ ambient at 700/spl deg/C.     

Reliability of AuGe/Pt and AuGe/Ni ohmic contacts on GaAs

The reliability of AuGe/Pt and AuGe/Ni ohmic contacts with and without overlay metal (Ti/Au, Ti/Pt/Au or TiW/Au) has been studied. AuGe/Ni contacts have proved superior and more reliable than AuGe/Pt contacts with or without overlay. AuGe/Pt contacts are stable without overlay but degrade rapidly with overlay. AuGe/Ni contacts exhibit thermal stability after 1000 hours' aging at 250°C.     

Low resistance and reflective Mg-doped indium oxide-Ag ohmic contacts for flip-chip light-emitting diodes

We have investigated an Mg-doped In/sub x/O/sub y/(MIO)-Ag scheme for the formation of high-quality ohmic contacts to p-type GaN for flip-chip light-emitting diodes (LEDs). The as-deposited sample shows nonlinear current-voltage (I--V) characteristics. However, annealing the contacts at temperatures of 330/spl deg/C-530/spl deg/C for 1 min in air ambient results in linear I--V behaviors, producing specific contact resistances of 10/sup -4/--10/sup -5/ /spl Omega//spl middot/cm/sup 2/. In addition, blue LEDs fabricated with the MIO-Ag contact layers give forward-bias voltages of 3.13-3.15 V at an injection current of 20 mA. It is further shown that LEDs made with the MIO-Ag contact layers give higher output power compared with that with the Ag contact layer. This result strongly indicates that the MIO-Ag can be a promising scheme for the realization of high brightness LEDs for solid-state lighting application.     

The thermal stability of ohmic contact to n-type InGaAs layer

The thermal stability of ohmic contact to n-type InGaAs layer is investigated. When Ni/Ge/Au is used as the contact metal, the characteristics of the ohmic contact are degraded after thermal treatment. The specific contact resistance of (Ni/Ge/Au)-InGaAs ohmic contact after annealing at 450°C is about 15 times larger than that of as-deposited sample. This is due to the decomposition of InGaAs and the interdiffusion of Ga and Au. A new phase of Au₄ln appears after annealing at 300°C. While in the case of Ti/Pt/Au, Au does not penetrate into the InGaAs layer as revealed by secondary ion mass spectroscopy. The specific contact resistance of (Ti/Pt/Au)-InGaAs ohmic contact after annealing at 450°C is eight times larger than that of as-deposited sample. Therefore, the thermal stability of (Ti/Pt/Au)-InGaAs ohmic contact is better than that of (Ni/Ge/Au)InGaAs ohmic contact.     

Characterization of copper germanide as contact metal for advanced MOSFETs

The material and electrical characteristics of /spl epsiv/-Cu/sub 3/Ge as a contact metal were investigated. The samples were prepared by direct copper deposition on germanium wafers, followed by rapid thermal annealing. The /spl epsiv/-Cu/sub 3/Ge formed at 400 /spl deg/C has a resistivity of 6.8 /spl mu//spl Omega//spl middot/cm, which is lower than typical silicides for silicon CMOS. Cross-sectional transmission electron microscopy showed smooth germanide/germanium interface, with a series of nanovoids aligning close to the top surface. These voids are believed to be the results of Kirkendall effect arising from the different diffusion fluxes of copper and germanium. The specific contact resistivity of Cu/sub 3/Ge, obtained from four-terminal Kelvin structures, was found to be as low as 8/spl times/10/sup -8/ /spl Omega//spl middot/cm/sup 2/ for p-type germanium substrate. This low resistivity makes Cu/sub 3/Ge a promising candidate for future contact materials.     

退火参数对p型GaAs欧姆接触性能的影响

采用磁控溅射的方法在p型GaAs衬底上沉积了Ti/Pt/Au金属薄膜,研究了退火工艺参数(温度和时间)对p-GaAs/Ti/Pt/Au欧姆接触性能的影响。结果表明:p-GaAs上制作的Ti/Pt/Au金属系统能在很短的退火时间(60 s)内形成很好的欧姆接触。过分延长退火时间,并不能改善系统的欧姆接触性能。退火温度在400~450℃时均可得到较好的欧姆接触。当退火温度为420℃,退火时间为120 s时,比接触电阻率达到最低,为1.41×10–6.cm2。     

High-reflectivity Al-Pt nanostructured Ohmic contact to p-GaN

The effect of nanoscale Pt islands on the electrical characteristics of contacts to p-type gallium nitride (GaN) has been investigated to explore the feasibility for the flip-chip configuration light-emitting diodes (LEDs) using an Al-based reflector. An as-deposited Al contact to p-GaN with a net hole concentration of 3/spl times/10/sup 17/cm/sup -3/ was rectifying. However, an Al contact with nanoscale Pt islands at the interface exhibited ohmic behavior. A specific contact resistivity of 2.1/spl times/10/sup -3//spl Omega//spl middot/cm/sup 2/ and a reflectance of 84% at 460 nm were measured for the Al contact with nanoscale Pt islands. Current-voltage temperature measurements revealed a Schottky barrier height reduction from 0.80 eV for the Al contact to 0.58 eV for the Al contact with nanoscale Pt islands. The barrier height reduction may be attributed to electric field enhancement and the enhanced tunneling due to the presence of the nanoscale Pt islands. This will offer an additional silver-free option for the p-type ohmic contact in flip-chip configuration LEDs. Theory suggests that the ohmic contact characteristics may be improved further with smaller Pt islands that will enhance tunneling across the interface with the GaN and in the vicinity of the Pt-Al interface.     

Lateral diffusion effects in AuGe based source-drain contacts to AllnAs/InGaAs/InP doped channel MODFETs

We have investigated the formation of source-drain AuGe/Au and Ni/AuGe/Ni/Au alloyed ohmic contacts to AlInAs/InGaAs/InP doped channel MODFETs, and observed lateral diffusion of the contact system after the standard annealing procedure at the temperature range of 185 to 400°C. Auger depth profiling of contacts annealed at 250°C, revealed that Au(Ge) diffused through the top InGaAs and AlInAs layers into the active InGaAs layer, but had reduced penetration into the AlInAs buffer layer. This reduction in diffusion along the depth axis at the AlInAs buffer layer boundary is believed to result in enhanced lateral diffusion and the observed lateral encroachment of the contacts. Both Au and Ni containing contact systems showed similar behavior in terms of lateral diffusion with encroachment extending between 0.25 and 0.5 μm at the periphery of the contacts for annealing temperatures between 300 and 400°C. A controlled ramp-to-peak temperature annealing procedure is developed to suppress such lateral diffusion effects. Low temperature annealing (250°C) using this procedure resulted in equally low contact resistance values (∼0.1Θ-mm) and no lateral diffusion. It is concluded that in thin multilayered structures the modified annealing procedure presented here, is necessary for optimal ohmic contact formation.     

Improved Long-Term Thermal Stability At 350°C Of TiB2–Based Ohmic Contacts On AlGaN/GaN High Electron Mobility Transistors

AlGaN/GaN High Electron Mobility Transistors (HEMTs) were fabricated with Ti/Al/TiB₂/Ti/Au source/drain Ohmic contacts and a variety of gate metal schemes (Pt/Au, Ni/Au, Pt/TiB₂/Au or Ni/TiB₂/Au) and subjected to long-term annealing at 350°C. By comparison with companion devices with conventional Ti/Al/Pt/Au Ohmic contacts and Pt/Au gate contacts, the HEMTs with boride-based Ohmic metal and either Pt/Au, Ni/Au or Ni/TiB₂/Au gate metal showed superior stability of both source-drain current and transconductance after 25 days aging at 350°C.     

Sub-500/spl deg/C solid-phase epitaxy of ultra-abrupt p/sup +/-silicon elevated contacts and diodes

A well-controlled low-temperature process, demonstrated from 350/spl deg/C to 500/spl deg/C, has been developed for epitaxially growing elevated contacts and near-ideal diode junctions of Al-doped Si in contact windows to the Si substrate. A physical-vapor-deposited (PVD) amorphous silicon layer is converted to monocrystalline silicon selectively in the contact windows by using a PVD aluminum layer as a transport medium. This is a solid-phase-epitaxy (SPE) process by which the grown Si is Al-doped to at least 10/sup 18/ cm/sup -3/. Contact resistivity below 10/sup -7/ /spl Omega//spl middot/cm/sup 2/ is achieved to both p/sup -/ and p/sup +/ bulk-silicon regions. The elevated contacts have also been employed to fabricate p/sup +/-n diodes and p/sup +/-n-p bipolar transistors, the electrical characterization of which indicates a practically defect-free epitaxy at the interface.     

A 4.15 kV 9.07-m/spl Omega//spl middot/cm/sup 2/ 4H-SiC Schottky-barrier diode using Mo contact annealed at high temperature

In this letter, we report the fabrication of high-voltage and low-loss 4H-SiC Schottky-barrier diodes (SBDs) with a performance close to the theoretical limit using a Mo contact annealed at high-temperature. High-temperature annealing for the Mo contact was found to be effective in controlling the Schottky-barrier height at 1.2-1.3 eV without degradation of n-factor and reverse characteristics. We successfully obtained a 1-mm/sup 2/ Mo-4H-SiC SBD with a breakdown voltage (V/sub b/) of 4.15 kV and a specific on resistance (R/sub on/) of 9.07 m/spl Omega//spl middot/cm/sup 2/, achieving a best V/sub b//sup 2//R/sub on/ value of 1898 MW/cm/sup 2/. We also obtained a 9-mm/sup 2/ Mo-4H-SiC SBD with V/sub b/ of 4.40 kV and R/sub on/ of 12.20 m/spl Omega//spl middot/cm/sup 2/.     

Nonalloyed ohmic contacts for p/sup +/-type in GaAs base layer in HBTs

Two new metallisation systems, Pd/Pt and Cr/Au, for nonalloyed ohmic contacts on p/sup +/-InGaAs have been compared with the Ti/Pt contact. The observed strong dependence of the contact resistivity on the metal is related to its work function. The lowest resistivities are achieved with Pd/Pt, e.g. 1.2*10/sup -6/ Omega cm/sub 2/ for p=1.7*/sup 19/ cm/sup -3/.<>     

Optimization of AuGe-Ni-Au ohmic contacts for GaAs MOSFETs

GaAs-based metal-oxide-semiconductor field-effect transistors (MOSFETs) are promising devices for high-speed and high-power applications. One important factor influencing the performance of a GaAs MOSFET is the characteristics of ohmic contacts at the drain and source terminals. In this paper, AuGe-Ni-Au metal contacts fabricated on a thin (930 /spl Aring/) and lightly doped (4/spl times/10/sup 17/ cm/sup -3/) n-type GaAs MOSFET channel layer were studied. The effects of controllable processing factors such as the AuGe thickness, the Ni/AuGe thickness ratio, alloy temperature, and alloy time to the characteristics of the ohmic contacts were analyzed. Contact qualities including specific contact resistance, contact uniformity, and surface morphology were optimized by controlling these processing factors. Using the optimized process conditions, a specific contact resistance of 5.6/spl times/10/sup -6/ /spl Omega//spl middot/cm/sup 2/ was achieved. The deviation of contact resistance and surface roughness were improved to 1.5% and 84 /spl Aring/, respectively. Using the improved ohmic contacts, high-performance GaAs MOSFETs (2 /spl mu/m/spl times/100 /spl mu/m) with a large drain current density (350 mA/mm) and a high transconductance (90 mS/mm) were fabricated.     

Sheet resistance measurement of non-standard cleanroom materials using suspended Greek cross test structures

This paper presents work on the development, fabrication and characterization of a suspended Greek cross measurement platform that can be used to determine the sheet resistance of materials that would contaminate Complementary Metal Oxide Semiconductor (CMOS) processing lines. The arms of the test structures are made of polysilicon/silicon nitride (Si/sub 3/N/sub 4/) to provide a carrier for the film to be evaluated and thick aluminum (Al) probe pads for multiple probing. The film to be evaluated is simply blanket deposited onto the structures and because of its design automatically forms a Greek cross structure with (Al) probe pads. To demonstrate its use, 1) gold (Au), 2) copper (Cu), and 3) silver(Ag) loaded chalcogenide glass Ag/sub y/(Ge/sub 30/Se/sub 70/)/sub 1-y/ have been blanket evaporated in various thicknesses onto the platform in the last processing step and autopatterned by the predefined shape of the Greek crosses. The suspension of the platform ensured electrical isolation between the test structure and the surrounding silicon (Si) substrate. The extracted effective resistivity for Au (5.1/spl times/10/sup -8/ /spl Omega//spl middot/m), Cu (1.8- 2.5/spl times/10/sup -8//spl bsol/ /spl Omega//spl middot/m) and Ag/sub y/(Ge/sub 30/Se/sub 70/)/sub 1-y/ (2.27/spl times/10/sup -5/ /spl Omega//spl middot/m-1.88 /spl Omega//spl middot/m) agree with values found in articles in the Journal of Applied Physics (1963), the Journalof Physics D: Applied Physics (1976), and the Journalof Non-Crystalline Solids (2003). These results demonstrate that the proposed Greek cross platform is fully capable to measure the sheet resistance of low (Au, Cu) and high Ag/sub y/(Ge/sub 30/Se/sub 70/)/sub 1-y/ resistive materials.     

Development of screen-printed silicon solar cells with high fill factors on 100 /spl Omega//sq emitters

High-quality DuPont screen-printed Ag contacts were achieved on high sheet-resistance emitters (100 /spl Omega//sq) by rapid alloying of PV168 Ag paste. Excellent specific contact resistance (/spl sim/1 m/spl Omega/-cm/sup 2/) in conjunction with high fill factor (FF) (0.775) were obtained on 100 /spl Omega//sq emitters by a 900/spl deg/C spike firing of the PV168 paste in a belt furnace. The combination of the alloying characteristics of the PV168 Ag paste and optimized single-step rapid low-thermal budget firing resulted in a cost-effective manufacturable process for high-efficiency Si solar cells. In addition, the co-fired 100 /spl Omega//sq cell showed a noticeable improvement of /spl sim/0.5% in absolute efficiency over a conventional co-fired 45 /spl Omega//sq emitter cell. Lighter doping in the 100 /spl Omega//sq emitter cell resulted in better blue-response compared to the conventional cell, contributing to /spl sim/1.3 mA/cm/sup 2/ improvement in short-circuit current. Improved surface passivation on 100 /spl Omega//sq emitter cell resulted in additional 0.6 mA/cm/sup 2/ increase in J/sub sc/, 15-mV higher V/sub oc/, and a 0.6% increase in absolute cell efficiency. Front grid design optimization resulted in a FF of 0.780, and a further improvement in cell efficiency to reach 17.4%.     

Influence of annealing on the metal/semiconductor contacts deposited on sulfur-treated <Emphasis Type="Italic">n</Emphasis>-GaAs surface

Comparative analysis of the influence of thermal annealing on Ge/Au/Ni-, Ge/Au/Ti/Au-, and Ge/Au/Ni/Ti/Au-based ohmic contacts and Ti/Au-based Schottky contacts deposited on an n-GaAs (100) surface treated and nontreated in (NH₄)₂S aqueous solution have been performed. Annealing conditions for ohmic contacts are found that lead to a decrease in the specific contact resistance of sulfur-treated samples by a factor of 2.5–15 in comparison with the nontreated samples. Optimal annealing conditions are also determined for sulfur-treated GaAs samples with Schottky contacts, which make it possible to reduce the ideality factor and increase the barrier height and the breakdown voltage with respect to the nontreated samples.