有机插层剂对聚酰胺6／MMT纳米复合材料制备的影响研究

以烷基胺、季铵盐和氨基酸作为有机插层剂与蒙脱土片层进行阳离子交换，制备出层间距不同的有机蒙脱土。采用熔融插层法和原位聚合法分别制备聚酰胺（R％）／蒙脱土（MMT）纳米复合材料，并利用XRD、FT-IR、TEM对有机蒙脱土及纳米复合材料进行结构表征。研究结果表明：用烷基胺、季铵盐和氨基酸有机插层剂改性的蒙脱土层间距由原来的1．25nm分别增大到3．21nm、3．99nm和1．82m；季铵盐有机插层剂更适用于熔融插层法制备PA6／MMT纳米复合材料，而氨基酸有机插层剂更适用于原位聚合法制备PA6／MMT纳米复合材料。     

UHMWPE/蒙脱土纳米复合材料滑动轴承的研制

采用蒙脱土(MMT)层间聚合改性和熔体插层方法制备了超高分子量聚乙烯(UHMWPE)／MMT纳米复合材料，并将复合材料注射成型为纯复合材料和复合型两类滑动轴承。研究了UHMWPE／MMT纳米复合材料的摩擦性能，结果表明，这是一种性能优异、成型简便的摩擦磨损材料。提出了该材料滑动轴承设计的基本要求，为实际应用提供了理论依据。     

不同插层剂对环氧树脂／蒙脱土纳米复合材料性能的影响

选取NH2（CN2）10NH3C1与CH3（CN2）11NH3C1对蒙脱土（MMT）进行有机化处理，用制得的有机MMT分别与环氧树脂（EP）制备成EP／MMT纳米复合材料.力学性能及热学性能测试表明，NH2（CH2）10NH3C1处理的有机MMT比COH3（CN2）11NH3C1处理的有机MMT更能改普材料性能，这是因为NH2（CH2）10NH3C1带有可以与EP的环氧基发生反应的官能团。     

原位插层法制备SMA/MMT纳米复合材料

采用原位聚合的方法制备了苯乙烯马来酸酐无规共聚物（SMA）/蒙脱土（MMT）纳米复合材料,研究了MMT的用量对插层效果的影响.研究表明,采用原位聚合的方法可制得SMA/MMT纳米复合材料,随着MMT用量的增加,SMA/MMT纳米复合材料逐渐由插层型过渡到部分剥离.并且将原位聚合所得SMA/MMT纳米复合材料再次进行熔融插层后,可得到剥离效果更为明显的纳米复合材料.制得的SMA/MMT纳米复合材料具有较好的加工性能.     

聚氯乙烯/蒙脱土纳米复合材料的研究

采用熔融插层法制备了聚氯乙烯(PVC) /蒙脱土(MMT)纳米复合材料并进行了表征,研究了PVC/MMT纳米复合材料的力学性能。结果表明:PVC进入到有机MMT的片层间形成了纳米复合材料,但PVC不能进入钠基MMT的片层间,形成纳米复合材料;蒙脱土的加入提高了PVC的力学性能,而且PVC/有机MMT纳米复合材料的拉伸和冲击强度总是优于PVC/钠基MMT复合材料;对PVC/有机MMT纳米复合材料而言,复合材料的V型缺口冲击比U型缺口冲击敏感,其力学性能随热处理时间延长而降低,但PVC/有机MMT复合材料比PVC/钠基MMT的抗热性好。     

PTT/MMT纳米复合材料的研究

采用熔融共混的方法制备了聚对苯二甲酸丙二醇酯/有机蒙脱土（PTT/MMT）纳米复合材料,通过DSC、热台偏光显微镜等研究了PTT/MMT纳米复合材料的结晶行为,测定了纳米复合材料的力学性能,并用熔体流变仪研究了PTT/MMT纳米复合材料熔体流变性能。结果表明：随着PTT/MMT纳米复合材料中蒙脱上含量的增加,PTT/MMT纳米复合材料的熔融结晶温度增高,纳米复合材料的力学性能有一定的提高;PTT-蒙脱土纳米复合材料熔体的流变性能随MMT含量的增加非牛顿性减弱,熔体的粘流活化能减小。     

乳液插层法天然橡胶/蒙脱土纳米复合材料的制备及其性能

采用乳液插层法制备了天然橡胶/蒙脱土（NR/MMT）纳米复合材料,采用透射电子显微镜（TEM）研究了复合材料的亚微观形态,并对复合材料的力学性能和耐磨耗性能进行了研究。TEM结果显示,MMT片层以纳米尺寸均匀分散在NR基体中;力学性能测试结果表明,当MMT用量小于12份时,纳米复合材料的力学性能随MMT用量的增加而逐渐增大,NR/MMT纳米复合材料具有优良的力学性能;蒙脱土的加入稍微降低纳米复合材料的耐磨性。     

PET/MMT纳米复合材料的制备

采用烷基季铵盐对蒙脱土(MMT)进行有机化处理,采用插层聚合法制备PET/MMT纳米复合材料。探讨了不同的MMT来源、添加量及聚合条件对PET/MMT纳米复合材料耐热性能的影响。结果表明: MMT的添加质量分数为2.5%,缩聚反应终温250℃时,PET/MMT纳米复合材料具有较好的综合性能。     

高密度聚乙烯／蒙脱土纳米复合材料的制备与性能研究

采用马来酸酐接枝乙烯醋酸乙烯酯（EVA-g-MAH）和马来酸酐接枝低密度聚乙烯（PE-LD-g-MAH）为相容剂，制备了高密度聚乙烯傣脱土（PE-HD／MMT）纳米复合材料。用X射线衍射和扫描电镜对有机蒙脱土和PE-HD／MMT复合材料的结构进行了表征，研究了蒙脱土和相容剂含量对制备的纳米复合材料力学性能及热性能的影响。结果表明，相容剂的加入有利于插层。MMT在复合材料中呈纳米级分散。其层间距可由2．10nm增大至3．85nm。MMT含量为3％（质量分数，下同）、EVA-g-MAH含量为15％时，复合材料的综合力学性能最好，冲击强度和拉伸强度分别较PE-HD提高43．7％和5.8％。     

插层有机纳米蒙脱土对脲醛树脂胶粘剂性能的影响

用十六烷基三甲基溴化铵和十二烷基三甲基溴化铵对蒙脱土(MMT)进行有机化处理,采用插层复合法制备了插层有机纳米MMT/脲醛树脂(UF)胶粘剂;讨论了有机纳米MMT用量对UF胶粘剂的表观黏度、拉伸剪切强度、耐水性及游离甲醛含量的影响。结果表明:与纯UF胶粘剂相比,插层有机纳米MMT/UF胶粘剂的表观黏度提高了2.05倍,拉伸剪切强度增加了17%,耐水时间增加了105min,游离甲醛含量由2.01%降至0.32%;经有机纳米MMT插层复合改性后,UF胶粘剂的综合性能明显提高,游离甲醛含量明显降低,符合世界环保产品的使用要求。     

蒙脱土及粉煤灰玻璃微珠对超高分子量聚乙烯/高密度聚乙烯复合材料流动性能的影响

在双螺杆挤出机上制备了超高分子量聚乙烯/高密度聚乙烯复合材料,选择蒙脱土及粉煤灰玻璃微珠对超高分子量聚乙烯/高密度聚乙烯复合材料进行流动改性,采用XRD研究了蒙脱土在复合材料中的结构,研究了蒙脱土及粉煤灰玻璃微珠对复合材料流动性能的影响。研究结果表明:在低填充量下,蒙脱土及粉煤灰玻璃微珠可以提高超高分子量聚乙烯/高密度聚乙烯复合材料的流动性能。蒙脱土及粉煤灰玻璃微珠协同改性可以明显提高复合材料的流动性能。     

剥离型(苯乙烯/马来酸酐)共聚物/蒙脱土纳米复合材料的制备

研究了制备剥离型(苯乙烯/马来酸酐)共聚物(SMAH)蒙/脱土(MMT)纳米复合材料的方法。研究表明,通过原位插层及熔融插层只能制备出插层型的SMAH/MMT纳米复合材料。为了制备剥离型的SMAH/MMT纳米复合材料,先将尼龙6(PA6)与MMT熔融插层制备出PA6/MMT纳米复合材料,再用抽提的方法将PA6/MMT复合材料中的部分PA6除去,得到含有少量PA6的剥离型MMT,然后将剥离型MMT与SMAH共混,从而制备出剥离型的SMAH/MMT纳米复合材料。该复合材料的粘度低于SMAH,且具有较好的加工性能。     

Study on the rheological behaviors of UHMWPE/CA‐MMT nanocomposite

In our previous study, we have prepared a novel antibacterial ultra‐high molecular weight polyethylene/chlorhexidine acetate‐montmorillonoid (UHMWPE/CA‐MMT) composites and examined its crystallization process and kinetics [1]. In this work, the rheological behaviors of pure UHMWPE, UHMWPE/MMT, UHMWPE/CA, and UHMWPE/CA‐MMT were characterized. The results showed that MMT can increase the viscosity of the polymer composites and CA can act as a plasticizer in the composites. Compared with UHMWPE/CA, UHMWPE/CA‐MMT had lower η*, G′, and G″. The TGA result indicated that CA‐MMT has higher thermostability than CA. Hence, CA‐MMT has the lower thermal decomposition ratio at high temperature than CA when it is blended with polymer. The TGA result could be used to explain that UHMWPE/CA‐MMT composites had better plasticizer effect than UHMWPE/CA composites. POLYM. COMPOS., 36:47–50, 2015. © 2014 The Authors Polymer Composites published by Wiley Periodicals, Inc.     

聚丙烯／蒙脱土纳米复合材料的制备与性能

用烷基季铵盐对钠基蒙脱土进行有机化处理,使其成为有机蒙脱土。X射线衍射（XRD）表明有机阳离子已同钠离子发生离子交换作用,导致层间距扩大。用熔融插层法制备聚丙烯／蒙脱土纳米复合材料,测试了力学性能。通过XRD、DSC等手段研究了其结构与结晶行为,并与聚丙烯进行了对比。实验表明,通过熔融插层可使聚丙烯插层于蒙脱土片层之中,且所得聚合物的冲击强度有所提高。     

Study on thermoplastic polyurethane/montmorillonite nanocomposites

The thermoplastic polyurethane/montmorillonite (TPU/MMT) nanocomposites were prepared by melt intercalation. The structure and property of the TPU/MMT nanocomposites were studied by XRD, TEM, TG, Molau test, and mechanical property measurement. The interlayer spacing between the MMT platelets in TPU/MMT nanocomposites blended for 10 and 15 min was the same. The silicate platelets were dispersed in TPU matrix on 5–15 nm scale for TPU/MMT nanocomposites. The interface interaction between the silicate layers and TPU matrix for TPU/MMT nanocomposites was strong. Compared to those of pure TPU, the tensile strength and tear strength of the TPU/MMT nanocomposites increased. The tensile strength and tear strength of the TPU/MMT nanocomposites decreased with increasing blending time because of the degradation of the TPU matrix. The thermal stability of the TPU/MMT nanocomposites was lower than that of the pure TPU in the first step, whereas in the second step, the TPU/MMT nanocomposites showed higher thermal stability. POLYM. COMPOS., 2008. © 2007 Society of Plastics Engineers     

Study on crystal process and isothermal crystallization kinetics of UHMWPE/CA‐MMT composites

Changes in the crystal morphology, crystallinity, and the melting process of thermoplastics resulted in significant changes in the processability and mechanical behavior of composites. In our former study, we prepared a novel antibacterial UHMWPE/CA‐MMT composite. In this study, the crystal process and crystallization kinetics of pure UHMWPE, UHMWPE/MMT, UHMWPE/CA, and UHMWPE/CA‐MMT were characterized by differential scanning calorimeter (DSC). The results showed that the chlorhexidine acetate (CA) and montmorillonite (MMT) could cause strong heterogeneous nucleation. The results of crystallization kinetics indicated that the addition of CA could decrease the crystallization rate constant K value and widen the range of the crystal growth temperature. The reological behaviors of four samples were carried out by a physical MCR301 rheometer. The results showed that the CA could bring down the complex viscosity of composites, thus affecting the crystal process or crystallization kinetics. POLYM. COMPOS., 33:1987–1992, 2012. © 2012 Society of Plastics Engineers     

Hydroxyapatite/ultra-high molecular weight polyethylene nanocomposites fabricated by in situ hydrothermal synthesis for wear-resistance and friction reduction

In situ filling raises a possibility to restrain the agglomeration of nanomaterials in macromolecule matrices, which usually is encountered in the nanocomposites prepared by a mechanical mixing method. In this work, the nanocomposites of ultra-high molecular weight polyethylene (UHMWPE) filled with nanosized hydroxyapatite (HAP) were fabricated by an in situ hydrothermal method. The fabricated HAP/UHMWPE nanocomposites exhibited a high dispersion degree of HAP nanoparticles (NPs) and a marked improvement in stiffness, strength, toughness, glass-transition temperature, and hydrophilicity compared with the matrix and the reference composites prepared by mechanical mixing. Furthermore, pronouncedly decreased coefficients of friction and volume wear rates were observed on the in situ fabricated HAP/UHMWPE nanocomposites under dry friction, the lubrications of water, or cell culture fluid against a steel ring. The in situ fabricating strategy suggests a way to prepare highly dispersed nanocomposites, and the resulting HAP/UHMWPE nanocomposites might indicate a significant clinical prospect.     

Synergistic effects of conductive carbon nanofillers based on the ultrahigh-molecular-weight polyethylene with uniform and segregated structures

To discuss the synergistic effects of mixed conductive filler on nanocomposites, different structural carbon nanofiller/ultrahigh-molecular-weight polyethylene (UHMWPE) hybrid nanocomposites with uniform and segregated structure were prepared by using ethanol-assisted dispersion, hydrazine reduction, and hot-pressing methods. Scanning electron microscopy and polarized optical microscopy images of the nanocomposites fracture showed that the complete conductive channels could be formed in segregated nanocomposites prepared by powder mixing method. By contrast, the discontinuous electric path could be observed in the homogeneous nanocomposites prepared by the solution method. The test of conductivity performance demonstrated that the percolation threshold of carbon black (CB)/UHMWPE and multiwalled carbon nanotubes (MWCNTs)-CB/UHMWPE nanocomposites with segregated structure were 0.42 and 0.18 vol %, which were lower than those of the nanocomposites with uniform structure (4.91 and 2.62%). The electrical conductivity of MWCNTs-CB/UHMWPE nanocomposites with segregated structure reached to 3.0 × 10⁻² S m⁻¹ with the filler content of 1.5 vol %. In addition, the results of differential scanning calorimetry indicated that the crystallinity of UHMWPE decreased slightly with the addition of mixed filler. All of the study showed that the conductivity of MWCNTs-CB/UHMWPE nanocomposites with segregated structure has better electrical conductivity than the uniform. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47317.