ACETYLATED PLANT-FIBER-REINFORCED POLYESTER COMPOSITES: A STUDY OF MECHANICAL,HYGROTHERMAL, AND AGING CHARACTERISTICS

The potential of acetylation of plant fibers to improve the properties of composites was studied. The chemical modification of oil palm empty fruit bunch (EFB), coconut fiber (Coir), oil palm frond (OPF), jute, and flax using noncatalyzed acetic anhydride were investigated. Proof of acetylation was indicated by the increase in weight percent gain (WPG). Acetylation at a reaction temperature of 120°C had resulted in the reduction in the tensile properties (stress, modulus, and elongation at break) of EFB and Coir composites. However, at 100°C, the acetylated samples exhibited improved properties. The mechanical properties of acetylated EFB- and Coir-fiber-reinforced polyester composites was evaluated at different fiber loadings. The tensile strength and modulus were improved, but elongation at break was slightly reduced upon acetylation, particularly at high fiber loading. Impact properties were moderately increased for those composites with fiber loadings up to 45%. Acetylation exhibited a low moisture absorption, comparable with glass-fiber composites. Acetylated EFB and Coir composites showed superior retention of tensile and impact properties after aging in water up to 12 months.     

Characterization and Properties of Treated Oil Palm Empty Fruit Bunch Regenerated Cellulose Biocomposite Films with Butyl Methacrylate Using Ionic Liquid

Regenerated cellulose biocomposite films from oil palm empty fruit bunch and microcrystalline cellulose were prepared using N,N-dimethylacetamide and lithium chloride. The effects of oil palm empty fruit bunch contents and butyl methacrylate on properties of regenerated cellulose biocomposite films were investigated. At 2?wt% of untreated oil palm empty fruit bunch content showed highest crystallinity index, tensile strength, modulus of elasticity, and thermal stability but lower elongation at break than other oil palm empty fruit bunch content. The treated regenerated cellulose biocomposite films with butyl methacrylate showed better tensile strength, modulus of elasticity, thermal stability, and crystallinity index while Fourier transform infrared spectroscopy study showed interaction between cellulose and butyl methacrylate.     

Effect of coir fiber loading on mechanical and morphological properties of oil palm fibers reinforced polypropylene composites

Hybrid composites were fabricated by compounding process with varying the relative weight fraction of oil palm empty fruit bunch (EFB) and coir fibers to assess the effect of hybridization of oil palm EFB with coir fibers in polypropylene (PP) matrix. The mechanical and morphological properties of oil palm/coir hybrid composites were carried out. Tensile and flexural properties of oil EFB‐PP composites enhanced with hybridization of coir fibers except coir/oil palm EFB (25:75) hybrid composite, whereas highest impact properties at oil palm:coir fibers with 50:50 ratios. Results shown that hybrid composites with oil palm:coir fibers with 50:50 ratios display optimum mechanical properties. In this study, scanning electron microscopy (SEM) had been used to study morphology of tensile fractured surface of hybrid composites. Its clear from SEM micrograph that coir/EFB (50:50) hybrid composites display better tensile properties due to strong fiber/matrix bonding as compared with other formulations which lead to even and effective distribution of stress among fibers. The combination of oil palm EFB/coir fibers with PP matrix produced hybrid biocomposites material can be used to produce components such as rear mirrors' holder and window levers, fan blades, mallet, or gavel. POLYM. COMPOS., 35:1418–1425, 2014. © 2013 Society of Plastics Engineers     

Preparation and Characterization of Poly(lactic acid)-Based Composites Reinforced with Poly Dimethyl Siloxane/Ultrasound-Treated Oil Palm Empty Fruit Bunch

Oil palm empty fruit bunch fiber and polylactic acid were used to produce composites by melting cast method. Fiber loading was considered up to 40 wt%. Oil palm empty fruit bunch fibers were treated using ultrasound and polydimethylsiloxane to improve the interfacial adhesion. The structure and surface properties of the fibers were analyzed by Fourier transform infrared spectroscopy, X-ray diffraction, scanning electron microscopy, and contact angle measurement. Moreover, Fourier transform infrared spectroscopy, tensile, flexural, X-ray diffraction, contact angle, differential scanning calorimetry, and thermogravimetric analysis were used to investigate composites’ properties. The analysis revealed that polydimethylsiloxane treatment composites show reduced wettability with increased crystallinity.     

Effect of fibers treatment on dynamic mechanical and thermal properties of epoxy hybrid composites

Epoxy hybrid composites fabricated by reinforcing 2‐hydroxy ethyl acrylate (2‐HEA) treated oil palm empty fruit bunch (EFB) and jute fibers. It assume that chemical modification of jute and oil palm EFB fibers increased fiber/matrix interfacial bonding and it results in enhanced thermal properties of hybrid composites. Dynamic mechanical and thermal analysis of treated hybrid composites was carried out. Results indicated that chemical modification of oil palm EFB and jute fibers affect the dynamic mechanical and thermal properties of hybrid composites. The storage modulus values of hybrid composites increases with chemical treatment and loss modulus increased with fiber treatment in hybrid composites. Damping factor peak values of treated hybrid composites shifted toward the lower temperature compared to both untreated hybrid composites. Cole–Cole analysis was made to understand the phase behaviour of the hybrid composites. Thermogravimetric analysis indicated an increased in thermal stability of hybrid composite with the incorporation of chemically modified fibers. POLYM. COMPOS., 36:1669–1674, 2015. © 2014 Society of Plastics Engineers     

Tensile and Impact Properties of Thermoplastic Natural Rubber Reinforced Short Glass Fiber and Empty Fruit Bunch Hybrid Composites

Thermoplastic natural rubber (TPNR) hybrid composite with short glass fiber (GF) and empty fruit bunch (EFB) fiber were prepared via the melt blending method using an internal mixer type Thermo Haake 600p. The TPNR were prepared from natural rubber (NR), liquid natural rubber (LNR) and polypropylene (PP) thermoplastic, with a ratio of 20:10:70. The hybrid composites were prepared at various ratios of GF/EFB with 20% volume fraction. Premixture was performed before the material was discharged into the machine. The study also focused on the effect of fiber (glass and EFB) treatment using silane and maleic anhydride grafted polypropylene (MAgPP) as a coupling agent. In general, composite that contains 10% EFB/10% glass fiber gave an optimum tensile and impact strength for treated and untreated hybrid composites. Tensile properties increase with addition of a coupling agent because of the existence of adherence as shown in the scanning electron microscopy (SEM) micrograph. Further addition of EFB exceeding 10% reduced the Young's modulus and impact strength. However, the hardness increases with the addition of EFB fiber for the untreated composite and decreases for the treated composite.     

Effect of filler‐to‐matrix blending ratio on the mechanical strength of palm‐based biocomposite boards

The effect of the blending ratio of a polyurethane matrix and oil‐palm empty fruit bunch (EFB) fibers on the mechanical properties of biocomposite boards has been studied. The PU matrix and EFB fibers were used at blending ratios of 25:75, 30:70 and 35:65 (by weight). The mechanical property of hardness was studied. The intention of this study was to produce fiberboard from a vegetable oil‐based polyester as the matrix and biomass from the palm oil industry, namely EFB. It was found that the blending ratio with a lower filler loading (35:65) gave higher impact and flexural strengths due to better fiber encapsulation which enhanced the fiber–matrix interfacial adhesion. Copyright © 2005 Society of Chemical Industry     

Preparation and characterization of biodegradable agar/poly(butylene adipate‐co‐terephatalate) composites

A series of biocomposites were developed by reinforcing agar particles from red marine plant Gelidium robustum into poly(butylene adipate‐co‐terephatalate) (PBAT) using extrusion and injection molding technique. The effect of different content of agar (0, 10, 20, 30, and 40 wt%) on the physico‐mechanical properties of the biocomposite was evaluated. The dynamic mechanical behavior of the composites was studied to determine the storage and loss modulus. The incorporation of agar particles into PBAT enhanced the tensile strength and modulus with a reduced percentage of elongation at break. A reduction in the mechanical loss factor (tan δ) was noticed with the addition of agar particles into PBAT. A reverse trend was noticed for storage and loss modulus. The thermogravimetric analysis revealed that the degradation temperature of PBAT‐agar composites lies in between that of their individual components (agar and PBAT). An increase in melting (T_m) and crystallization (T_c) temperature of the biocomposites were noticed as agar particle content increased. The rheological study carried out by dynamic frequency experiments demonstrated that viscosity is increased with the presence of agar particles. The morphology of the biocomposites was analyzed using scanning electron microscope. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers     

The Effect of Fiber Bleaching Treatment on the Properties of Poly(lactic acid)/Oil Palm Empty Fruit Bunch Fiber Composites

In this work, biodegradable composites from poly(lactic acid) (PLA) and oil palm empty fruit bunch (OPEFB) fiber were prepared by melt blending method. Prior to mixing, the fiber was modified through bleaching treatment using hydrogen peroxide. Bleached fiber composite showed an improvement in mechanical properties as compared to untreated fiber composite due to the enhanced fiber/matrix interfacial adhesion. Interestingly, fiber bleaching treatment also improved the physical appearance of the composite. The study was extended by blending the composites with commercially available masterbatch colorant.     

Thermal and Dynamic Mechanical Behavior of Cellulose- and Oil Palm Empty Fruit Bunch (OPEFB)-Filled Polypropylene Biocomposites

This paper presents a comparative study on the effect of cellulose and oil palm empty fruit bunch (OPEFB) on thermal degradation and dynamic mechanical properties of polypropylene (PP) biocomposite. Thermogravimetric analysis (TGA) of the biocomposite showed decrease in thermal stability and degradation temperature and increase in ash content. This was a result of lower thermal stability of the biofiller compared of that of the PP. However, an improvement was observed in the thermal properties of PP-cellulose biocomposite due to the dispersion and interfacial adhesion between the cellulose and PP. The glass transition temperatures (Tg) of the biocomposites were not significantly changed. The storage modulus (E′) of the biocomposites was found to be higher than that of pure PP, because incorporation of biofiller increased the stiffness of the biocomposites. The decline in E″ of the biocomposites at higher temperatures is associated with the increasing viscosity and chain mobility of matrix polymer.     

The Influence of Green Surface Modification of Oil Palm Mesocarp Fiber by Superheated Steam on the Mechanical Properties and Dimensional Stability of Oil Palm Mesocarp Fiber/Poly(butylene succinate) Biocomposite

In this paper, superheated steam (SHS) was used as cost effective and green processing technique to modify oil palm mesocarp fiber (OPMF) for biocomposite applications. The purpose of this modification was to promote the adhesion between fiber and thermoplastic. The modification was carried out in a SHS oven at various temperature (200–230 °C) and time (30–120 min) under normal atmospheric pressure. The biocomposites from SHS-treated OPMFs and poly(butylene succinate) (PBS) at a weight ratio of 70:30 were prepared by melt blending technique. The mechanical properties and dimensional stability of the biocomposites were evaluated. This study showed that the SHS treatment increased the roughness of the fiber surface due to the removal of surface impurities and hemicellulose. The tensile, flexural and impact properties, as well as dimensional stability of the biocomposites were markedly enhanced by the presence of SHS-treated OPMF. Scanning electron microscopy analysis showed improvement of interfacial adhesion between PBS and SHS-treated OPMF. This work demonstrated that SHS could be used as an eco-friendly and sustainable processing method for modification of OPMF in biocomposite fabrication.     

The effect of coupling agents on the mechanical and physical properties of oil palm empty fruit bunch–polypropylene composites

Oil palm empty fruit bunch–polypropylene (EFB‐PP) composites have been produced using a twin‐screw extruder as the compounding equipment. Two levels of EFB were employed, 40 % and 60 % of the total weight of the sample. Three types of coupling agent, maleic anhydride‐modified polypropylene (commercial name Epolene E‐43), polymethylene(polyphenyl isocyanate) (PMPPIC) and 3‐(trimethoxysilyl)‐propylmethacrylate (TPM), were used. Overall, all coupling agents imparted considerable improvements in the flexural properties, E‐43 showing the highest enhancement. However, only E‐43 was observed to improve impact strength and tensile properties of the composites. All composites with coupling agents showed lower water absorption and thickness swelling. The absorption and swelling decreased as the loading of the coupling agents was increased. © 2000 Society of Chemical Industry     

The Effect of Oil Extraction of the Oil Palm Empty Fruit Bunch on the Processability,Impact, and Flexural Properties of PVC-U Composites

The use of oil palm empty fruit bunch fiber (EFB) as reinforcement in the unplasticized poly(vinyl chloride) (PVC-U) is a new attraction in the thermoplastic composite technology. The objectives of this study are to investigate the effects of extracted EFB on processability, impact, and flexural properties of PVC-U composites. A soxhlet extraction was used to extract the extractives from the EFB fibers. The identification of the related functional groups present in the concentrated extract was analyzed using FTIR. To produce composites, PVC resin, EFB fiber, and other additives were first dry-blended using a heavy-duty laboratory mixer before being milled into sheets on a two-roll mill. Test specimens were then hot pressed after which the impact and flexural properties were determined. The processability studies of dry blends were carried out using a Brabender Torque Rheometer model PL2200. The FTIR analysis showed that the oil residue was successfully extracted from EFB fibers. Both the extracted and unextracted fibers decreased the fusion time and melt viscosity of PVC-U. However, the extracted fiber was found to increase the fusion time of PVC as the fiber content increased from 10 to 40 phr. The impact and flexural properties of composites were not significantly affected by the fiber extraction.     

Effect of silane-based coupling agents and acrylic acid based compatibilizers on mechanical properties of oil palm empty fruit bunch filled high-density polyethylene composites

The mechanical properties of composites consisting of high-density polyethylene (HDPE) and oil palm fibrous wastes—that is, empty fruit bunch (EFB)—have been investigated. Tensile modulus showed an increase, whereas tensile strength, elongation at break, and impact strength decreased with increasing filler loading. The strong tendency of EFB to exist in the form of fiber bundles and the poor filler–matrix interaction is believed to be responsible for the poor strength displayed by the composites. Attempts to improve these properties using two types of coupling agents, that is, 3-aminopropyltrimethoxysilane (3-APM) and 3-aminopropyltriethoxysilane (3-APE) and two types of compatibilizers, poly(propylene–acrylic acid) (PPAA) and poly(propylene–ethylene–acrylic acid), (PPEAA), are described. While almost all chemical treatments increased the stiffness of the composites, limited improvement has been observed in the case of tensile strength. This have been attributed to the presence of fiber bundles that remain intact even after several types of chemical treatment have been carried out. Thus, the role of EFB as reinforcing agent is not fully realized. Scanning electron microscopy (SEM) micrographs revealed that the main energy-absorbing mechanisms contributing towards toughness enhancement is through the fiber bundle pull-out process. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 68: 2189–2203, 1998     

Modification of oil palm empty fruit bunches with maleic anhydride: The effect on the tensile and dimensional stability properties of empty fruit bunch/polypropylene composites

Oil palm empty fruit bunch (EFB)‐filled polypropylene (PP) composites were produced. The EFB filler was chemically modified with maleic anhydride (MAH). The effects of the filler size and chemical modification of EFBs on the tensile and dimensional stability properties of EFB–PP composites were studied. The composites with MAH‐treated EFBs showed higher tensile strengths than those with untreated EFBs. This was attributed to the enhanced compatibility between the MAH‐treated EFBs and PP matrix, as shown in a scanning electron microscopy study. Fourier transform infrared analysis showed evidence of C?C and C?O bonds from MAH at 1630 and 1730 cm^?1, respectively. The MAH‐treated PP composites showed lower water absorption and thickness swelling than those with untreated EFBs. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 827–835, 2003     

Biodegradable biocomposites from poly(butylene adipate‐co‐terephthalate) and miscanthus: Preparation,compatibilization, and performance evaluation

Miscanthus fibers reinforced biodegradable poly(butylene adipate‐co‐terephthalate) (PBAT) matrix‐based biocomposites were produced by melt processing. The performances of the produced PBAT/miscanthus composites were evaluated by means of mechanical, thermal, and morphological analysis. Compared to neat PBAT, the flexural strength, flexural modulus, storage modulus, and tensile modulus were increased after the addition of miscanthus fibers into the PBAT matrix. These improvements were attributed to the strong reinforcing effect of miscanthus fibers. The polarity difference between the PBAT matrix and the miscanthus fibers leads to weak interaction between the phases in the resulting composites. This weak interaction was evidenced in the impact strength and tensile strength of the uncompatibilized PBAT composites. Therefore, maleic anhydride (MAH)‐grafted PBAT was prepared as compatibilizer by melt free radical grafting reaction. The MAH grafting on the PBAT was confirmed by Fourier transform infrared spectroscopy. The interfacial bonding between the miscanthus fibers and PBAT was improved with the addition of 5 wt % of MAH‐grafted PBAT (MAH‐g‐PBAT) compatibilizer. The improved interaction between the PBAT and the miscanthus fiber was corroborated with mechanical and morphological properties. The compatibilized PBAT composite with 40 wt % miscanthus fibers exhibited an average heat deflection temperature of 81 °C, notched Izod impact strength of 184 J/m, tensile strength of 19.4 MPa, and flexural strength of 22 MPa. From the scanning electron microscopy analysis, better interaction between the components can be observed in the compatibilized composites, which contribute to enhanced mechanical properties. Overall, the addition of miscanthus fibers into a PBAT matrix showed a significant benefit in terms of economic competitiveness and functional performances. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45448.     

Palm‐based bio‐composites hybridized with kaolinite

This study described the mechanical and thermal properties of hybrid bio‐composites from oil palm empty fruit bunch (EFB) fibers and kaolinite. The polyurethane (PU) used as matrix is formed by reacting palm kernel oil (PKO)‐based polyester with crude isocyanate. The blending ratio of PU to EFB fibers was fixed at 35 : 65 and kaolinite was added at 0, 5, 10, 15, and 20% (by weight). The occurrence of chemical interactions between the hydroxyl terminals in both fillers and the PU system was determined via FTIR spectroscopy. Hybrid bio‐composites showed improved stiffness, strength, and better water resistance with the addition of kaolinite to an extent. At 15% of kaolinite loading, maximum flexural and impact strengths were observed. The interaction between kaolinite with PU matrix and EFB fibers enhanced the mechanical properties of the bio‐composites, which was justified from the FTIR spectrum. However, over‐packing of kaolinite was observed at 20% kaolinite loading, which ruptured the cellular walls and degraded strength of the bio‐composites. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Formulation‐properties versatility of wood fiber biocomposites based on polylactide and polylactide/thermoplastic starch blends

This article discusses the interrelation between formulation, processing, and properties of biocomposites composed of a bioplastic reinforced with wood fibers. Polylactide (PLA) and polylactide/thermoplastic starch blends (PLA/TPS) were used as polymeric matrices. Two grades of PLA, an amorphous and a semicrystalline one, were studied. TPS content in the PLA/TPS blends was set at 30, 50, and 70 wt%. Two types of wood fiber were selected, a hardwood (HW) and a softwood (SW), to investigate the effect of the fiber type on the biocomposite properties. Finally, the impact of different additives on biocomposite properties was studied with the purpose to enhance the bioplastic/wood fiber adhesion and, therefore, the final mechanical performance. The biocomposites containing 30 wt% of wood fibers were obtained by twin‐screw extrusion. The properties of the biocomposites are described in terms of morphology, thermal, rheological, and mechanical properties. Furthermore, the biocomposites were tested for humidity and water absorption and biodegradability. An almost 100% increase in elastic modulus and 25% in tensile strength were observed for PLA/wood fiber biocomposite with the best compatibilization strategy used. The presence of the TPS in the biocomposites at 30 and 50 wt% maintained the tensile strength higher or at least equal as for the virgin PLA. These superior tensile results were due to the inherent affinity between the matrices and wood fibers improved by the addition of a combination of coupling and a branching agent. In addition to their outstanding mechanical performance, the biocomposites showed high biodegradation within 60 days. POLYM. ENG. SCI., 54:1325–1340, 2014. © Her Majesty the Queen in Right of Canada 2013 ¹      

Preparation of Biopolyol from Empty Fruit Bunch Saccharification Residue Using Glycerol and PEG#300-Mediated Liquefaction for Application to Bio-Polyester and Bio-Polyurethane Production

Utilization of empty fruit bunch (EFB), a by-product of the palm oil production, needs to be developed because of the expanding palm oil production scale. EFB saccharification residue was obtained as a by-product of the enzymatic preparation of sugar from EFB. The liquefaction of EFB saccharification residue was performed using a mixture of polyethylene glycol (PEG) #300 and glycerol as a solvent and sulfuric acid as a catalyst. The liquefaction conditions such as liquefaction solvent ratio, liquefaction temperature, catalyst loading, and liquefaction time were optimized, and up to 90% of biomass conversion of the EFB saccharification residue was obtained. The biopolyol with approximately 890 mg KOH/g hydroxyl number was used for the synthesis of bio-polyurethane and bio-polyester, and the polymerized products were confirmed using Fourier Transform Infrared spectroscopy analysis. Basic thermal characteristics such as glass transition temperature and thermal decomposition temperature were determined to be 93.6 and 200°C using thermogravimetric analysis and differential scanning calorimetry, respectively.     

The effect of glycidyl methacrylate treatment of empty fruit bunch (EFB) on the properties of ultra‐violet radiation cured EFB‐unsaturated polyester composite

In this study, biofiber composites cured by ultra‐violet, were produced using pulp made from empty fruit bunch (EFB) as the reinforcing agent and unsaturated polyester as the matrix. The conversion of EFB fibers into pulp was carried out using organosolv pulping process. The EFB pulp was then chemically treated with glycidyl methacrylate (GMA) to different percentage of weight percent gain and the composites were made with different percentages of pulp loading. Results showed that the Kappa number of EFB decreased as the NaOH concentration in organosolv pulping increased. Composites which were made from GMA‐treated EFB showed better mechanical properties (tensile, flexural, and impact strength) than those of the unmodified. Fourier transform infrared spectroscopy showed peaks that proved the occurrence of grafting between GMA and OH from EFB pulp. Scanning electron microscope analysis showed the evidence of the enhancement of the compatibility between EFB and matrix. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010