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1.
A coating approach for synthesizing 0.9Pb(Mg1/3 Nb2/3 )O3 –0.1PbTiO3 (0.9PMN–0.1PT) and PMN using a single calcination step was demonstrated. The pyrochlore phase was prevented by coating Mg(OH)2 on Nb2 O5 particles. Coating of Mg(OH)2 on Nb2 O5 was done by precipitating Mg(OH)2 in an aqueous Nb2 O5 suspension at pH 10. The coating was confirmed using optical micrographs and zeta-potential measurements. A single calcination treatment of the Mg(OH)2 -coated Nb2 O5 particles mixed with appropriate amounts of PbO and PbTiO3 powders at 900°C for 2 h produced pyrochlore-free perovskite 0.9PMN–0.1PT and PMN powders. The elimination of the pyrochlore phase was attributed to the separation of PbO and Nb2 O5 by the Mg(OH)2 coating. The Mg(OH)2 coating on the Nb2 O5 improved the mixing of Mg(OH)2 and Nb2 O5 and decreased the temperature for complete columbite conversion to ∼850°C. The pyrochlore-free perovskite 0.9PMN–0.1PT powders were sintered to 97% density at 1150°C. The sintered 0.9PMN–0.1PT ceramics exhibited a dielectric constant maximum of ∼24 660 at 45°C at a frequency of 1 kHz. 相似文献
2.
Synthesis and Sintering of Cordierite from Ultrafine Particles of Magnesium Hydroxide and Kaolinite 总被引:3,自引:0,他引:3
Katsuhiro Sumi Yuichi Kobayashi Etsuro Kato 《Journal of the American Ceramic Society》1998,81(4):1029-1032
Thermal reactions of magnesium compounds and kaolinite were investigated to obtain dense cordierite ceramics without additives. Magnesium hydroxide was precipitated from aqueous solution in the form of ultrafine hexagonal tabular particles of about 0.1 µm, and heating this mixture with kaolinite in a mole ratio of MgOAl2 O3 2SiO2 resulted in formation of an amorphous state at about 900°C following thermal decomposition. µ-Cordierite was then crystallized from the amorphous phase at about 950°C, and gradually transformed into alpha-cordierite. Firing the pressed specimens yielded a dense alpha-cordierite ceramic with a relative density of 97.7% at 1350°C. 相似文献
3.
Lead-based piezoelectric ceramics typically require sintering temperatures higher than 1000°C at which significant lead loss can occur. Here, we report a double precursor solution coating (PSC) method for fabricating low-temperature sinterable polycrystalline [Pb(Mg1/3 Nb2/3 )O3 ]0.63 -[PbTiO3 ]0.37 (PMN–PT) ceramics. In this method, submicrometer crystalline PMN powder was first obtained by dispersing Mg(OH)2 -coated Nb2 O5 particles in a lead acetate/ethylene glycol solution (first PSC), followed by calcination at 800°C. The crystalline PMN powder was subsequently suspended in a PT precursor solution containing lead acetate and titanium isopropoxide in ethylene glycol to form the PMN–PT precursor powder (second PSC) that could be sintered at a temperature as low as 900°C. The resultant d 33 for samples sintered at 900°, 1000°, and 1100°C for 2 h were 600, 620, and 700 pm/V, respectively, comparable with the known value. We attributed the low sintering temperature to the reactive sintering nature of the present PMN–PT precursor powder. The reaction between the nanosize PT and the submicrometer-size PMN occurred roughly in the same temperature range as the densification, 850°–900°C, thereby significantly accelerating the sintering process. The present PSC technique is very general and should be readily applicable to other multicomponent systems. 相似文献
4.
Synthesis of BaCu(B2 O5 ) Ceramics and their Effect on the Sintering Temperature and Microwave Dielectric Properties of Ba(Zn1/3 Nb2/3 )O3 Ceramics 总被引:1,自引:0,他引:1
Min-Han Kim Jong-Bong Lim Jae-Chul Kim Sahn Nahm Jong-Hoo Paik Jong-Hee Kim Kyeong-Soon Park 《Journal of the American Ceramic Society》2006,89(10):3124-3128
BaCu(B2 O5 ) ceramics were synthesized and their microwave dielectric properties were investigated. BaCu(B2 O5 ) phase was formed at 700°C and melted above 850°C. The BaCu(B2 O5 ) ceramic sintered at 810°C had a dielectric constant (ɛr ) of 7.4, a quality factor ( Q × f ) of 50 000 GHz and a temperature coefficient of resonance frequency (τf ) of −32 ppm/°C. As the BaCu(B2 O5 ) ceramic had a low melting temperature and good microwave dielectric properties, it can be used as a low-temperature sintering aid for microwave dielectric materials for low temperature co-fired ceramic application. When BaCu(B2 O5 ) was added to the Ba(Zn1/3 Nb2/3 )O3 (BZN) ceramic, BZN ceramics were well sintered even at 850°C. BaCu(B2 O5 ) existed as a liquid phase during the sintering and assisted the densification of the BZN ceramic. Good microwave dielectric properties of Q × f =16 000 GHz, ɛr =35, and τf =22.1 ppm/°C were obtained for the BZN+6.0 mol% BaCu(B2 O5 ) ceramic sintered at 875°C for 2 h. 相似文献
5.
Ji-Guang Li Takayasu Ikegami Toshiyuki Mori 《Journal of the American Ceramic Society》2005,88(4):817-821
We report here the fabrication of transparent Sc2 O3 ceramics via vacuum sintering. The starting Sc2 O3 powders are pyrolyzed from a basic sulfate precursor (Sc(OH)2.6 (SO4 )0.2 ·H2 O) precipitated from scandium sulfate solution with hexamethylenetetramine as the precipitant. Thermal decomposition behavior of the precursor is studied via differential thermal analysis/thermogravimetry, Fourier transform infrared spectroscopy, X-ray diffractometry, and elemental analysis. Sinterability of the Sc2 O3 powders is studied via dilatometry. Microstructure evolution of the ceramic during sintering is investigated via field emission scanning electron microscopy. The best calcination temperature for the precursor is 1100°C, at which the resultant Sc2 O3 powder is ultrafine (∼85 nm), well dispersed, and almost free from residual sulfur contamination. With this reactive powder, transparent Sc2 O3 ceramics having an average grain size of ∼9 μm and showing a visible wavelength transmittance of ∼60–62% (∼76% of that of Sc2 O3 single crystal) have been fabricated via vacuum sintering at a relatively low temperature of 1700°C for 4 h. 相似文献
6.
Sashi Tandon Ranchhor D. Agrawal Madan L. Kapoor 《Journal of the American Ceramic Society》1994,77(4):1032-1036
The viscosity of sodium borate slags at high Na2 O concentrations (37.3 to 49.4 mol%) and high temperatures (1000° to 1300°C) follows an Arrhenius-type relationship. This relationship was also observed for sodium borate slags (mass% Na2 O/mass% B2 O3 = 0.86) containing CaO and CaF2 for the same temperature range. There has been a reduction in viscosity of the sodium borate slags (mass% Na2 O3 mass% B2 O = 0.53 to 0.86) with increase in Na2 O concentration. On adding CaO (10 to 50 mass%) to the sodium borate slag (mass% Na2 O/mass% B2 O3 = 0.86), the viscosity increased considerably, while an addition of CaF2 (S to 15 mass%) to the slag (30.9 mass% Na2 O3 35.8 mass% B2 O3 , 33.3 mass% CaO) decreased the viscosity. The average activation energies of Na2 O─B2 O3 , Na2 O─B2 O3 ─CaO3 and Na2 O─B2 O3 ─CaO─CaF2 slag systems have been estimated as 14.6, 124.7, and 41.4 kJ/mol, respectively, for the given composition ranges and 1000° to 1300°C temperature range. 相似文献
7.
A New Microwave Dielectric Ceramic for LTCC Applications 总被引:4,自引:0,他引:4
Qun Zeng Wei Li Jian-lin Shi Jing-kun Guo Ming-wen Zuo Wen-jun Wu 《Journal of the American Ceramic Society》2006,89(5):1733-1735
A new low-sintering temperature microwave dielectric ceramic, the Li2 TiO3 solid solution, was found and investigated in the Li2 O–Nb2 O5 –TiO2 system. The compound with the composition of Li2.081 Ti0.676 Nb0.243 O3 crystallizes as a monoclinic structure. This new microwave dielectric ceramic shows a relatively low permittivity (∼20), high Q × f values up to 50 000 (7.8 GHz), and near-zero temperature coefficients (13 ppm/°C), which were obtained via sintering at 1100°C. The addition of ≤2 wt% B2 O3 was very effective in lowering the sintering temperature ( T s ), and dense ceramics could be obtained at T s ≤900°C. The addition of B2 O3 does not induce apparent degradation in the microwave properties but lowers the τf value to near zero. It is obvious that the ceramics could be promising candidates for multilayer low-temperature co-fired ceramics applications. 相似文献
8.
Tentative phase relations in the binary system BnOa-A12 O3 are presented as a prerequisite to the understanding of the system Li2 O-B2 O3 -Al2 O3 . Two binary compounds, 2A12 O3 .B2 O3 and 9A12 O3 .-2B2 O3 , melted incongruently at 1030° f 7°C and about 144°C, respectively. Two ternary compounds were isolated, 2Li2 O.A12 O3 .B2 O3 and 2Li2 O. 2AI2 O3 . 3B2 03 . The 2:1:1 compound gave a melting reaction by differential thermal analysis at 870°± 20° C, but the exact nature of the melting behavior was not determined. The 2:2:-3 compound melted at 790°± 20° C to Liz O.-5Al2 O3 and liquid. X-ray diffraction data for the compounds are presented and compatibility triangles are shown. 相似文献
9.
A type of new low sintering temperature ceramic, Li2 TiO3 ceramic, has been found. Although it is difficult for the Li2 TiO3 compound to be sintered compactly at temperatures above 1000°C for the volatilization of Li2 O, dense Li2 TiO3 ceramics were obtained by conventional solid-state reaction method at the sintering temperature of 900°C with the addition of ZnO–B2 O3 frit. The sintering behavior and microwave dielectric properties of Li2 TiO3 ceramics with less ZnO–B2 O3 frit (≤3.0 wt%) doping were investigated. The addition of ZnO–B2 O3 frit can lower the sintering temperature of the Li2 TiO3 ceramics, but it does not apparently degrade the microwave dielectric properties of the Li2 TiO3 ceramics. Typically, the good microwave dielectric properties of ɛr =23.06, Q × f =32 275 GHz, τf = 35.79 ppm/°C were obtained for 2.5 wt% ZnO–B2 O3 frit-doped Li2 TiO3 ceramics sintered at 900°C for 2 h. The porosity was 0.08%. The Li2 TiO3 ceramic system may be a promising candidate for low-temperature cofired ceramics applications. 相似文献
10.
Low-Temperature Sintering of Lead-Based Piezoelectric Ceramics 总被引:3,自引:0,他引:3
Gui Zhilun Li Longtu Gao Suhua Zhang Xiaowen 《Journal of the American Ceramic Society》1989,72(3):486-491
The low-temperature sintering of lead-based piezoelectric ceramics has been studied. The sintering temperature of lead zirconate titanate (PZT) ceramics could be reduced from ∼ 1250° to ∼960°C by the addition of a small amount of the lower-melting frit, B2 O3 –Bi2 O3 —CdO. It exhibited the following dielectric and piezoelectric properties: Kp = 0.52 to 0.58, Qm = 1000, εT 33 /ε0 = 800 to 1000, tan δ= 50 × 10−4 , ρ= 7.56 to 7.64 g/cm3 . Ceramics with the aid of suitable dopants (CdO, SiO2 , and excess PbO) in the Pb-(Ni1/3 Nb2/3 )O3 —PZT family could be sintered at 860° to 900°C. For these materials, Kp = 0.56 to 0.61, Qm = 1000, εT 33 /ε0 = 1500 to 2000, tan δ≤ 50 × 10−4 , ρ= 7.80 to 8.03 g/cm3 . The microstructure, sintering mechanism, and the effects of various impure additions have been analyzed by means of scanning electron microscopy, scanning transmission electron microscopy, electron probe microanalysis, and X-ray photoelectron spectroscopy. 相似文献
11.
Jin-Seong Kim Ngoc-Huan Nguyen Jong-Bong Lim Dong-Soo Paik Sahn Nahm Jong-Hoo Paik Jong-Hee Kim Hwack-Joo Lee 《Journal of the American Ceramic Society》2008,91(2):671-674
B2 O3 was added to nominal composition Zn1.8 SiO3.8 (ZS) ceramics to decrease their sintering temperature for application to low-temperature cofired ceramic (LTCC) devices. B2 O3 reacted with SiO2 to form a liquid phase containing SiO2 and B2 O3 . The composition and melting temperature of the liquid phase depended on the sintering temperature and the B2 O3 content. The specimen containing 20.0 mol% of B2 O3 sintered at 900°C exhibited high microwave dielectric properties of Q × f =53 000 GHz, ɛ r =5.7, and τf =−16 ppm/°C, confirming the promising potential of the B2 O3 -added ZS ceramics as candidate materials for the LTCC devices. 相似文献
12.
SiO2 -Al2 O3 melts containing 42 and 60 wt% A12 O3 were homogenized at 2090°C (∼10°) and crystallized by various heat treatment schedules in sealed molybdenum crucibles. Mullite containing ∼78 wt% A12 O3 precipitated from the 60 wt% A12 O3 melts at ∼1325°± 20°C, which is the boundary of a previously calculated liquid miscibility gap. When the homogenized melts were heat-treated within this gap, the A12 O3 in the mullite decreased with a corresponding increase in the Al2 O3 content of the glass. A similar decrease of Al2 O3 in mullite was observed when crystallized melts were reheated at 1725°± 10°C; the lowest A12 O3 content (∼73.5 wt%) was in melts that were reheated for 110 h. All melts indicated that the composition of the precipitating mullite was sensitive to the heat treatment of the melts. 相似文献
13.
Yanping Long Yilin Wang Wenjun Wu Dong Wang Yongxiang Li 《Journal of the American Ceramic Society》2009,92(11):2630-2633
The effect of B2 O3 –SiO2 liquid-phase additives on the sintering, microstructure, and microwave dielectric properties of LiNb0.63 Ti0.4625 O3 ceramics was investigated. It was found that the sintering temperature could be lowered easily, and the densification and dielectric properties of LiNb0.63 Ti0.4625 O3 ceramics could be greatly improved by adding a small amount of B2 O3 –SiO2 solution additives. No secondary phase was observed for the ceramics with B2 O3 –SiO2 additives. With the addition of 0.10 wt% B2 O3 –SiO2 , the ceramics sintered at 900°C showed favorable microwave dielectric properties with ɛr =71.7, Q × f =4950 GHz, and τf =−2.1 ppm/°C. The energy dispersive spectra analysis showed an excellent co-firing interfacial behavior between the LiNb0.63 Ti0.4625 O3 ceramic and the Ag electrode. It indicated that LiNb0.63 Ti0.4625 O3 ceramics with B2 O3 –SiO2 solution additives have a number of potential applications on passive integrated devices based on the low-temperature co-fired ceramics technology. 相似文献
14.
MgAl2 O4 spinel precursor was prepared using a heterogeneous sol–gel process. The effect of high-energy milling on the precursor decomposition and spinel formation was investigated. The milling decreased the Al(OH)3 dehydroxylation temperature from 190° to about 130°C. The activation energy for spinel formation decreased from 688 kJ/mol for the as-prepared precursors to 468 kJ/mol for the precursors milled for 5 h. Milling of the precursor lowered the incipient temperature of spinel formation from 900° to 800°C, and the temperature of complete MgAl2 O4 spinel formation from >1280° to ∼900°C. 相似文献
15.
Osamu Yamaguchi Hiroshi Matumoto Shinichi Morikawa Kiyoshi Shimizu 《Journal of the American Ceramic Society》1983,66(9):c169-c170
Poorly crystallized Mg3 Ge2 O5 (OH)4 powder was prepared by simultaneous hydrolysis of magnesium and germanium alkoxides, followed by washing and drying. When this material is heated, spinel-type Mg2 GeO4 and MgGeO3 crystallize at 580° to 850°C and 860° to 1070°C, respectively. The spinel subsequently transforms to the olivine-type structure at 940° to 1050°C. Both Mg2 GeO4 and MgGeO3 crystallize directly from an amorphous phase . 相似文献
16.
Asok Kumar Nandi 《Journal of the American Ceramic Society》1999,82(3):789-790
The linear thermal expansion coefficients of cordierite glass-ceramics that have been doped with a fixed amount of P2 O5 and 1, 2, and 3 wt% of B2 O3 show negative expansion in the temperature range of 100°-300°C. The expansion of the undoped cordierite sample is positive. A relative decrease in the degree of negative expansion is observed as the B2 O3 concentration increases. These negative expansion coefficients are similar to those of cordierite glass-ceramics that have been doped with the potassium cation. 相似文献
17.
Phase relations in the system Bi2 O3 -WO3 were studied from 500° to 1100°C. Four intermediate phases, 7Bi2 O3 · WO3 , 7Bi2 O3 · 2WO3 , Bi2 O3 · WO3 , and Bi2 O3 · 2WO3 , were found. The 7B2 O · WO3 phase is tetragonal with a 0 = 5.52 Å and c 0 = 17.39 Å and transforms to the fcc structure at 784°C; 7Bi2 O3 · 2WO3 has the fcc structure and forms an extensive range of solid solutions in the system. Both Bi2 O3 · WO3 and Bi2 O3 · 2WO3 are orthorhombic with (in Å) a 0 = 5.45, b 0 =5.46, c 0 = 16.42 and a 0 = 5.42, b 0 = 5.41, c 0 = 23.7, respectively. Two eutectic points and one peritectic exist in the system at, respectively, 905°± 3°C and 64 mol% WO3 , 907°± 3°C and 70 mol% WO3 , and 965°± 5°C and 10 mol% WO3 . 相似文献
18.
Young-Wook Kim Mamoru Mitomo Toshiyuki Nishimura 《Journal of the American Ceramic Society》2002,85(4):1007-1009
Using AlN and RE2 O3 (RE = Y, Yb) as sintering additives, two different SiC ceramics with high strength at 1500°C were fabricated by hot-pressing and subsequent annealing under pressure. The ceramics had a self-reinforced microstructure consisting of elongated α-SiC grains and a grain-boundary glassy phase. High-temperature strength up to 1600°C was measured and compared with that of the SiC ceramics fabricated with AlN and Er2 O3 . SiC ceramics with AlN and Y2 O3 showed the best strength (∼630 MPa) at 1500°C, while SiC ceramics with AlN and Er2 O3 the best strength (∼550 MPa) at 1600°C. 相似文献
19.
The enthalpies of solution in molten 2PbO·B2 O3 at 690°±2°C of cordierite, Mg2 Al4 Si5 O18 , and of a glass of cordierite composition were determined. From these data, the enthalpy of formation of cordierite from the component oxides is -16.1±1.7 kcal/mol and its heat of fusion +54.0±2.0 kcal/mol. 相似文献
20.
Jen-Yan Hsu Nan-Chung Wu Shu-Cheng Yu 《Journal of the American Ceramic Society》1989,72(10):1861-1867
The sintering temperature of multilayer ceramic substrates must decrease to 1000° or below to avoid melting the conductors (Pd-Ag, Au, or Cu) during sintering. In this study, SiO2 , CaO, B2 O3 , and MgO were used as additives to Al2 O3 to decrease the firing temperature by liquid-phase sintering. Compositions with 18.0 and 22.5 wt% B2 O3 were sintered at around 1000° in an air atmosphere to yield dense ceramics with good properties: relative dielectric contant between 6 to 7 (1 MHz), tan δ≤× 3 × 10−4 (1 MHz), insulating resistivity > 1014 ω cm, coefficient of thermal expansion ∼ 7.0 × 10−6 /°, and thermal conductivity ∼ 4.1 W/(m · K). 相似文献