Anaerobic digestion of olive mill wastewater in a periodic anaerobic baffled reactor (PABR) followed by further effluent purification via membrane separation technologies

BACKGROUND: The combined treatment of olive mill wastewater (OMWW) by applying the anaerobic digestion process and further treatment in a system consisting of filters and membranes is presented. The anaerobic digestion of the OMWW took place in a high rate system, the periodic anaerobic baffled reactor (PABR). Application of the membrane system aimed at purifying the anaerobic effluent. RESULTS: An increase in the organic loading rate was achieved by increasing the influent chemical oxygen demand (COD) and alternatively by decreasing the hydraulic retention time (HRT). The first option caused process failure, since the volatile fatty acids accumulation resulted in negligible biogas production. In contrast, the second change (decrease in HRT) led to stable operation that permitted the reduction of the HRT to 3.75 d and increase of the organic loading rate to 8.9 g tCOD L^?1 d^?1 with satisfactory total COD removal (72%). Higher total COD removal (up to 80%) was observed at lower organic loading rates (<3.5 g tCOD L^?1 d^?1). Further purification in the membrane units resulted in a final permeate of less than 0.1 g tCOD L^?1. The membrane systems proved to be more efficient on the anaerobic effluent than on the raw OMWW (the final permeate in that case contained 1g tCOD L^?1). CONCLUSIONS: The anaerobic digestion of OMWW in a PABR was stable even at high organic loading rates. Filtering and membrane fractionation of the PABR effluent resulted in a final permeate stream of high quality, suitable for irrigation and/or reuse in the proposed operating scheme for diluting the OMWW prior to anaerobic digestion. Copyright © 2009 Society of Chemical Industry     

Hydrogen production from sucrose using an anaerobic sequencing batch reactor process

Studies on hydrogen production in an anaerobic sequencing batch reactor (AnSBR) indicated that the anaerobic acidogenic conversion of sucrose could produce hydrogen. The hydrogen production of acclimated sewage sludge depended on hydraulic retention time (HRT) and reaction period/settling period (R/S) ratio. A short equivalent HRT, even up to 4 h, gave good hydrogen productivity and high hydrogen production rate (HPR) values. For each equivalent HRT, R/S ratio control also increased the hydrogen productivity and HPR. Reactor operation at an intimate control of HRT and R/S ratio was preferable for hydrogen production. At HRT 8 h, R/S ratio 5.6 and an organic loading rate of 0.23 mol‐sucrose dm^?3 day^?1, each mole of sucrose in the mesophilic hydrogenic reactor yielded 2.6 mole of hydrogen; each gram of biomass produced 0.069 mole of hydrogen per day. Copyright © 2003 Society of Chemical Industry     

Optimal size,hydraulic retention time and volatile solids loading rate of biogas unit using water hyacinth

With a view to evaluate the effects of hydraulic retention time and volatile solids loading rate on methane production using water hyacinth, experiments were conducted in a 160 dm³ capacity, well-mixed continuous digestion unit at ambient temperature. The optimal design of biogas plant using water hyacinth was elucidated, to provide a unit giving a maximum methane yield of 0.16 nm³ kg^?1 volatile solids added, which was 60% greater than the conventional plant using cowdung. The calculations of optimal design factors were based on reactor size, hydraulic retention time and volatile solids loading rate; considerations were made of capital cost, running costs and operational revenue.     

Continuous methanogenesis of black liquor of pulp and paper mills in an anaerobic baffled reactor using an immobilized cell system

An anaerobic baffled reactor together with an immobilized cell system has been proposed for methanogenesis of the black liquor from pulp and paper mills in a continuous system. A maximum chemical oxygen demand reduction of 50%, and biogas generation of 10 L d^?1, having methane content of 66% (v/v) at an organic loading rate (OLR) of 7 kg m^?3 d^?1 with hydraulic retention time of 2 days, were recorded. OLR values higher than 7 kg m^?3 d^?1 were toxic to methanogenesis and destabilized the reactor system. Copyright © 2006 Society of Chemical Industry     

The effect of organic loading rate on the anaerobic digestion of two‐phase olive mill solid residue derived from fruits with low ripening index

A study of the effect of organic loading rate on the performance of anaerobic digestion of two‐phase olive mill solid residue (OMSR) was carried out in a laboratory‐scale completely stirred tank reactor. The reactor was operated at an influent substrate concentration of 162 g chemical oxygen demand (COD) dm^?3. The organic loading rate (OLR) varied between 0.8 and 11.0 g COD dm^?3 d^?1. COD removal efficiency decreased from 97.0% to 82.6% when the OLR increased from 0.8 to 8.3 g COD dm^?3 d^?1. It was found that OLRs higher than 9.2 g COD dm^?3 d^?1 favoured process failure, decreasing pH, COD removal efficiency and methane production rates (Q_M). Empirical equations described the effect of OLR on the process stability and the effect of soluble organic matter concentration on the total volatile fatty acids (TVFA)/total alkalinity (TAlk) ratio (ρ). The results obtained demonstrated that rates of substrate uptake were correlated with concentration of biodegradable COD, through an equation of the Michaelis–Menten type. The kinetic equation obtained was used to simulate the anaerobic digestion process of this residue and to obtain the theoretical COD degradation rates in the reactor. The small deviations obtained (equal to or lower than 10%) between values calculated through the model and experimental values suggest that the proposed model predicts the behaviour of the reactor accurately. Copyright © 2007 Society of Chemical Industry     

新型厌氧反应器COD去除影响因素研究

以模拟高浓度有机废水为研究对象,采用新型厌氧反应器对COD去除影响因素进行了为期4个月的试验研究,考察了污泥负荷、水力停留时间(HRT)、容积负荷、进水COD、VFA、出水SS等因素对COD去除的影响。结果表明,影响COD去除的主要因素是污泥负荷、HRT和容积负荷,次要因素是进水COD、VFA和出水SS,当反应器内COD污泥负荷在0.297 2～0.464 7 kg.kg-1.d-1之间、HRT=7 h时,COD的去除效率维持在72%～90%。     

制糖废水连续流厌氧发酵制氢系统的运行特性

采用连续流搅拌槽式反应器(CSTR)作为反应装置,探讨了制糖废水厌氧发酵法生物制氢的可行性与运行特征。研究表明,在污泥接种量(以挥发性悬浮固体计)为17.74 g/L,温度为(35±1)℃,水力停留时间(HRT)为6 h,通过调节有机负荷,在12 d左右就可以快速实现生物制氢反应器中微生物的主要代谢类型为乙醇型发酵;而且此时的CSTR产氢发酵系统对负荷冲击表现出了良好的调节能力,在有机负荷(以化学需氧量COD计)从8 kg/(m3.d)提高到24 kg/(m3.d)时,反应系统可在9 d内重新达到稳定运行状态,其COD去除率和产气量由8%和3 L/d提高到20%和12 L/d,发酵气中氢气体积分数为67%。     

Effects of cationic polymer on start‐up and granulation in upflow anaerobic sludge blanket reactors

The upflow anaerobic sludge blanket (UASB) has been used successfully to treat a variety of industrial wastewaters. It offers a high degree of organics removal, low sludge production and low energy consumption, along with energy production in the form of biogas. However, two major drawbacks are its long start‐up period and deficiency of active biogranules for proper functioning of the process. In this study, the influence of a coagulant polymer on start‐up, sludge granulation and the associated reactor performance was evaluated in four laboratory‐scale UASB reactors. A control reactor (R1) was operated without added polymer, while the other three reactors, designated R2, R3 and R4, were operated with polymer concentrations of 5 mg dm^?3, 10 mg dm^?3 and 20 mg dm^?3, respectively. Adding the polymer at a concentration of 20 mg dm^?3 markedly reduced the start‐up time. The time required to reach stable treatment at an organic loading rate (OLR) of 4.8 g COD dm^?3 d^?1 was reduced by more than 36% (R4) as compared with both R1 and R3, and by 46% as compared with R2. R4 was able to handle an OLR of 16 g COD dm^?3 d^?1 after 93 days of operation, while R1, R2 and R3 achieved the same loading rate only after 116, 116 and 109 days respectively. Compared with the control reactor, the start‐up time of R4 was shortened by about 20% at this OLR. Granule characterization indicated that the granules developed in R4 with 20 mg dm^?3 polymer exhibited the best settleability and methanogenic activity at all OLRs. The organic loading capacities of the reactors were also increased by the addition of polymer. The maximum organic loading of the control reactor (R1) without added polymer was 19.2 g COD dm^?3 d^?1, while the three polymer‐assisted reactors attained a marked increase in organic loading of 25.6 g COD dm^?3 d^?1. Adding the cationic polymer could result in shortening of start‐up time and enhancement of granulation, which may in turn lead to improvement in the efficiency of organics removal and loading capacity of the UASB system. Copyright © 2004 Society of Chemical Industry     

Acidogenic fermentation of blended food‐waste in combination with primary sludge for the production of volatile fatty acids

The performance of a laboratory‐scale anaerobic acidogenic fermenter fed with a mixture of blended kitchen food‐waste and primary sludge from a sewage treatment plant was investigated for the production of volatile fatty acids (VFA). The operating variables for acidogenic fermentation were kitchen food‐waste content (10 and 25 wt %), hydraulic retention time (HRT: 1, 3 and 5 days), temperature (ambient: 18 ± 2 °C, and mesophilic: 35 ± 2 °C) and pH (varied from 5.2 to 6.7). The experimental results indicated that effluent VFA concentrations and VFA production rates were higher at ambient temperature than at mesophilic conditions. The net amount of VFA with 10 wt % food‐waste increased up to 920 mg dm^?3 with an increase of HRT, but contrasting results (a decrease of 2610 mg dm^?3) were found due to the conversion of VFA into biogas in the case of 25 wt % food‐waste, which increased significantly at HRT of 3–5 days. In terms of biogas composition (CO₂ and CH₄), the organic matter was converted into CO₂ through the oxidative pathway by facultative species at low temperature while mesophilic temperature and optimum pH (6.3–7.8) played a pivotal role in increasing rate of conversion of VFA into biogas by methanogenesis. Rates of VFA production and their conversion are dependent on the food‐waste content in the mixture. Yet, the higher concentration of food‐waste (25% compared with 10%) did not produce VFA proportionally due to the increased rate of conversion of VFA into gaseous products. The maximum VFA production rate (0.318 g VFA_produced g^?1 VS_fed day^?1) was achieved in the 10 wt % food‐waste at ambient temperature and at a 5‐day HRT. Copyright © 2005 Society of Chemical Industry     

Removal of oxytetracycline (OTC) in a synthetic pharmaceutical wastewater by sequential anaerobic multichamber bed reactor (AMCBR)/completely stirred tank reactor (CSTR) system: biodegradation and inhibition kinetics

BACKGROUND: The antibiotics in industrial and munipical wastewaters could not be removed effectively in conventional anaerobic and aerobic biological treatment plants. Few studies have been performed to investigate the biodegradation and inhibition kinetics of oxytetracycline (OTC) on methanogens and total volatile fatty acids (TVFA). RESULTS: A high rate anaerobic multichamber bed reactor (AMCBR) was effective in removing the molasses‐chemical oxygen demand (COD), and the OTC antibiotic with yields as high as 96% at an influent OTC loading rate of 133.33 gOTC m^?3 day^?1 at a hydraulic retention time (HRT) of 2.25 days. Increasing the OTC loading rates from 22.22 gOTC m^?3 day^?1 to 133.33 gOTC m^?3 day^?1 improved both hydrolysis and specific utilization of molasses‐COD. The inhibition constants of TVFA (K_I?TVFA?meth) and OTC (K_I?OTC?meth) on methanogens decreased at OTC loadings > 133.33 gOTC m^?3 day^?1. The direct effect of OTC loadings > 133.3 gOTC m^?3 day^?1 on acidogens and methanogens was evaluated using the Haldane inhibition kinetic. CONCLUSION: OTC antibiotic was effectively removed in a sequential AMCBR/completely stirred tank reactor (CSTR). The Haldane inhibition constant (K_ID) decreased significantly at high OTC loads indicating the increase in toxicity. Copyright © 2012 Society of Chemical Industry     

Simultaneous removal of TOC and TSS in swine wastewater using the partial nitritation process

BACKGROUND: Considering biological nitrogen removal, the partial nitritation connected with the anaerobic ammonium oxidation (anammox) process is a promising alternative for nitrogen elimination at high loading rates. The objective of the present study was to evaluate the establishment and operation of a partial nitritation process in an airlift reactor with simultaneous removal of total organic carbon and suspended solids using swine wastewater. RESULTS: The partial nitritation reactor was inoculated with a nitrifying sludge at 2.1 gTSS L^?1 and fed with an UASB reactor effluent. High organic carbon loading rates, above 2 kgTOC m^?3 d^?1 have been shown to be potential inhibitors of the partial nitritation process due to competition between autotrophic and heterotrophic bacteria. In this study, the partial nitritation process was established using undiluted swine wastewater, with HRT of 24 h, 1.84 mgO₂ L^?1 (SD = 0.41) DO, loading rate of 1.14 gTOC L^?1 d^?1 and 0.91 gN‐NH₃ L^?1 d^?1 for more than 100 consecutive days. At the same time, the system proved to be an effective tool in TOC and TSS removal, reaching 84.9% (SD = 9.3) and 83.1% (SD = 0.1), respectively. CONCLUSION: This result enhances partial nitritation application as a technology for high load nitrogen converting, and allows the possibility of connection with anammox reactors. Copyright © 2012 Society of Chemical Industry     

The influence of influent distribution and blood content of slaughterhouse wastewater on the performance of an anaerobic fixed‐film reactor

This paper evaluates the performance of a laboratory‐scale anaerobic fixed‐film reactor (AFFR) with arranged media treating slaughterhouse wastewater. The reactor was operated at 20 °C, its organic loading rate was increased from 1.8 to 9.2 kg COD m^?3 d^?1, and it had a short hydraulic residence time (5–9 h). The influence of wastewater concentrations on its performance was studied by artificially increasing the blood content of the wastewater. The efficiency of the removal of organic matter decreased from 70% to 54% as the superficial velocity increased from 0.12 to 0.97 m h^?1, due mainly to distribution defects, as had been confirmed experimentally by tracer tests. The kinetics of the anaerobic processes was limited by substrate availability, even at high COD concentrations (between 700 and 1100 mg dm^?3) due to a high content of slowly biodegradable and inert compounds present in the wastewater from the slaughterhouse. It was observed that a large amount of the organic matter had accumulated inside the reactor instead of being removed by methanogenic digestion. Furthermore, the fraction of organic matter held inside the reactor varied significantly in relation to the blood content of the wastewater. Copyright © 2005 Society of Chemical Industry     

The start‐up of anaerobic sequencing batch reactors at 20 °C and 25 °C for the treatment of slaughterhouse wastewater

The objective of this research was to evaluate the feasibility, the stability and the efficiency of a start‐up at 20 °C and 25 °C of anaerobic sequencing batch reactors (ASBRs) treating slaughterhouse wastewater. Influent chemical oxygen demand (COD) and suspended solids concentrations averaged 7500 and 1700 mg dm^?3, respectively. Reactor start‐up was completed in 168 and 136 days at 20 °C, and 25 °C, respectively. The start‐up process was stable at both temperatures, except for a short period at 20 °C, when effluent volatile fatty acid (VFA) concentrations increased from an average of 40 to 400 mg dm^?3. Effluent quality varied throughout start‐up, but in the last 25 days of the experiment, as the ASBRs were operated under organic loading rates of 2.25 ± 0.21 and 2.86 ± 0.24 kg m^?3 d^?1 at 20 °C and 25 °C, respectively, total COD was reduced by 90.3% ± 1.3%. Methanogenesis was not a limiting factor during start‐up. At 20 °C, the limiting factor was the acidification of the soluble organics and, to a smaller extent, the reduction of propionic, isobutyric and isovaleric acids into lower VFAs. At 25 °C, the limiting factor was the hydrolysis of particulate organics. To minimize biomass loss during the start‐up period, the organic loading rate should be increased only when 75 –80% of the COD fed has been transformed into methane within the design hydraulic retention time. © 2001 Society of Chemical Industry     

Mesophilic anaerobic digestion of corn thin stillage: a technical and energetic assessment of the corn‐to‐ethanol industry integrated with anaerobic digestion

BACKGROUND: The purpose of this study was to reduce the VS (volatile solid) and recover energy (methane) from thin stillage through mesophilic anaerobic digestion in corn–ethanol plants. The performance of a continuously stirred tank reactor (CSTR) with different hydraulic retention times (HRTs) was evaluated in this study. RESULTS: The results show no differences in volatile solid (VS) destruction (82–83%) in the reactor with HRTs ranging from 25 to 40 days. The maximum volumetric methane production rate of 1.41 L L^?1 day^?1 was produced at 25‐day HRT, whereas the maximum methane yield of approximately 0.63 L CH₄ g^?1 VS_fed (0.77 L g^?1 VS_removed) was achieved with HRTs between 30 and 40 days. Simulation results using a kinetic model indicate that the reactor needs to be operated for longer than 23 days in order to achieve 80% of maximum methane yield. The techno‐economic potential of a corn–ethanol facility to produce an estimated 57% energy recovery using mesophilic anaerobic digestion has long been overlooked. A corn–ethanol plant integrated with mesophilic anaerobic digestion increases the net energy balance ratio from 1.26 to 1.80. CONCLUSION: Mesophilic anaerobic digestion complements the corn–ethanol business so that the sustainable energy obtained from corn recovery is made more lucrative and renewable. Copyright © 2011 Society of Chemical Industry     

Volatile fatty acid production during anaerobic mesophilic digestion of solid potato waste

The production of volatile fatty acids by anaerobic digestion of solid potato waste was investigated using a batch solid waste reactor with a working capacity of 2 dm^?3 at 37°C. Solid potato waste was packed into the digester and the organic content of the waste was released by microbial activity by circulating water over the bed, using batch loads of 500 g or 1000 g potato waste. The sequence of appearance of the volatile fatty acids was (acetic, propionic); (n‐butyric); (n‐valeric, iso‐valeric, caproic); (iso‐butyric). After 300 h digestion of potato waste on a small scale, the fermentation products were chiefly (mg g^?1 total VFAs): acetic acid (420), butyric acid (310), propionic acid (140) and caproic acid (90), with insignificant amounts of iso‐butyric acid, n‐valeric and iso‐valeric acids. When the load of potato solids was increased, the volatile fatty acid content was similar, but butyric acid constituted 110 mg g^?1 and lactic acid 400 mg g^?1 of the total volatile fatty acids. The maximum soluble chemical oxygen demand (COD) achieved under the experimental conditions used was 27 and 37 g COD dm^?3 at low and high loadings of potato solids, respectively. The total volatile fatty acids reached 19 g dm^?3 of leachate at both loads of potato solid waste. Gas production was negligible, indicating that methanogenic activity was effectively inhibited. Copyright © 2004 Society of Chemical Industry     

Treatment of settled piggery waste by a down‐flow anaerobic fixed bed reactor

A study of the effect of organic volumetric loading rate (B_V) on the performance of a down‐flow anaerobic fixed bed reactor (DFAFBR) treating settled piggery waste was carried out at a range of between 1.1 and 6.8 g COD dm^?3 d^?1. The reactor operated at good removal efficiencies and stability under the operational conditions studied. Logarithmic empirical equations described adequately the removal efficiency for different parameters studied (COD, SCOD, BOD, TS, VS, TSS, VSS and phosphorous). Although process stability was affected by the increase of B_V, process failure was not observed. A logarithmic relationship was found to describe the influence of B_V on the TVFA/alkalinity ratio (p). A linear correlation was found between the effluent substrate concentration and the values of p and between p and the CO₂/CH₄ ratio in the biogas. The effect of the hydraulic volumetric loading rate (H_V) on the flow pattern of the reactor was evaluated. Dispersion number (D_n) was in the range of 0.17–0.37 for the maximum and minimum values of H_V studied, respectively. The ratio between the real and theoretical HRT increased as the H_V decreased. These results demonstrate that axial dispersion increased as the H_V and the Reynolds number decreased. Due to the hydraulic behaviour of the reactor, the kinetic model developed by Lawrence and McCarty was used for describing the experimental results obtained. Maximum specific substrate removal rate (K), specific organic loading rate constant (K_L), microbial decay coefficient (K_d), microbial yield coefficient (Y), maximum microbial growth rate (U_M) and saturation constant (K_S) were found to be: 3.1 (g COD g VSS^?1 d^?1), 3.0 (g COD g VSS^?1 d^?1), 0.062 (d^?1), 0.15 (g VSS g COD removed^?1), 0.39 (d^?1) and 2.6 (g SCOD dm^?3), respectively. Copyright © 2004 Society of Chemical Industry     

Methanogenesis of black liquor in a two‐stage biphasic reactor system using an immobilized cell system

The methanogenesis of black liquor from pulp and paper mill was achieved using immobilized cell technology in a laboratory‐scale two‐stage reactor system run continuously for 340 days. The optimum organic loading rate for the anaerobic treatment of black liquor was 8.0 kgm^?3d^?1 at which the % COD removal, biogas production and methane content were 55%, 11 dm³d^?1 and 71%, respectively. Organic loading rates above 8.0 kgm^?3d^?1 were observed to be toxic to the methanogenic bacteria and resulted in decreased methane content, biogas and COD removal. The applicability of the system to the large‐scale processing and treatment of paper mill liquid waste is discussed. © 2001 Society of Chemical Industry     

一种新型反应器——生物气射流循环厌氧流化床的启动与运行特性

A novel anaerobic reactor, jet biogas inter-loop anaerobic fluidized bed （JBILAFB）, was designed and constructed. The start-up and performance of the reactor was investigated in the Process. of .artificial glucose wastewater treatment. With the wastewater recycle ratio of 2.5 ： 1, the recycled wastewater with biogas could mix sludge and wastewater in the JBILAFB reactor completely. The start-up of the JBILAFB reactor could be completed in less than 70 d through maintenance of hydraulic retention time （HR~I＂） and stepwise increase of feed total organic carbon （TOC） concentration. After the start-up, with the volumetric TOC loadings of 14.3 kg·m ^-3·d^-1, the TOC removal ratio, the effluent pH, and the volatile fatty acids （VFA）/alkalinity of the JBILAFB reactor were more than 80%, close to 7.0 and less than 0.4, respectively. Moreover, CH4 was produced at more than 70% of the theoretical value, The reactor exhibited high stability under the condition of high volumetric TOC loading. Sludge granules in the JBILAFB reactor were developed during the start-up and their sizes were enlarged with the stepwise increase of volumetric TOC loadings from 0.8 kg.m^-3.d ^-1 to 14.3 kg.m^-3.d^-1. Granules, an offwhite color and a similar spherical shape, were mainly comprised of global-like bacteria. These had good methanogenic activity and settleability, which were formed probably through adhesion of the bacteria. Some inorganic metal compounds such as Fe, Ca, Mg, Al, etc. were advantageous to the formation of the granules.     

Formaldehyde biodegradation in the presence of methanol under denitrifying conditions

Simultaneous formaldehyde and methanol biodegradation and also denitrification were studied in batch assays and in a continuous laboratory‐scale reactor. In batch assays, high formaldehyde concentrations (up to 1360 mg dm^?3) were removed under anoxic conditions in the presence of methanol. It was found that formaldehyde biodegradation produced methanol and formic acid as products. The denitrification process was affected by the initial formaldehyde concentration. In the continuous reactor, the biodegradation of different concentrations of formaldehyde (1500–275 mg dm^?3) and methanol (153–871 mg dm^?3) took place, maintaining the organic loading rate at 0.84 g COD dm^?3 d^?1 (COD/N 4). However, each increase in the methanol concentration in the influent caused a decrease in the denitrification level. An adaptation period to methanol was necessary before the denitrification percentage could be recovered. In contrast with batch assays, in the continuous reactor methanol and formic acid were not detected in the effluent. Moreover, in the continuous reactor the denitrification percentages were higher and the nitrite accumulation was lower. Copyright © 2005 Society of Chemical Industry     

Determination of potential methane production capacity of a granular sludge from a pilot‐scale upflow anaerobic sludge blanket reactor using a specific methanogenic activity test

A 450 dm³ pilot‐scale upflow anaerobic sludge blanket (UASB) reactor was used for the treatment of a fermentation‐based pharmaceutical wastewater. The UASB reactor performed well up to an organic loading rate (OLR) of 10.7 kg COD m^?3 d^?1 at which point 94% COD removal efficiency was achieved. This high treatment efficiency did not continue, however and the UASB reactor was then operated at lower OLRs for the remainder of the study. Specific methanogenic activity (SMA) tests were, therefore, carried out to determine the potential loading capacity of the UASB reactor. For this purpose, the SMA tests were carried out at four different initial acetate concentrations, namely 500 mg dm^?3, 1000 mg dm^?3, 1500 mg dm^?3 and 2000 mg dm^?3 so that substrate limitation could not occur. The results showed that the sludge sample taken from the UASB reactor (OLR of 6.1 kg COD m^?3 d^?1) had a potential acetoclastic methane production (PMP) rate of 72 cm³ CH₄ g^?1 VSS d^?1. When the PMP rate was compared with the actual methane production rate (AMP) of 67 cm³ CH₄ g^?1 VSS d^?1 obtained from the UASB reactor, the AMP/PMP ratio was found to be 0.94 which ensured that the UASB reactor was operated using its maximum potential acetoclastic methanogenic capacity. In order to achieve higher OLRs with desired COD removal efficiencies it was recommended that the UASB reactor should be loaded with suitable OLRs pre‐determined by SMA tests. © 2001 Society of Chemical Industry