New Ni-free superelastic alloy for orthodontic applications

A potential new Ni-free Ti alloy for biomedical applications was assessed in order to investigate the superelastic behavior, corrosion resistance and the biocompatibility. The alloy studied was Ti19.1Nb8.8Zr. The chemical composition was determined by X-ray microanalysis, the thermoelastic martensitic transformation was characterized by high sensitivity calorimeter. The critical stresses were determined by electromechanical testing machine and the corrosion behavior was analyzed by potentiostatic equipment in artificial saliva immersion at 37 °C. The results were compared with six different NiTi orthodontic archwire brands. The biocompatibility was studied by means of cultures of MG63 cells. Ni-free Ti alloy exhibits thermoelastic martensitic transformation with M_s = 45 °C. The phase present at 37 °C was austenite which under stress can induce martensite. The stress–strain curves show a superelastic effect with physiological critical stress (low and continuous) and a minimal lost of the recovery around 150 mechanical cycles. The corrosion resistance improves the values obtained by different NiTi alloys avoiding the problem of the Ni adverse reactions caused by Ni ion release. Cell culture results showed that adhered cell number in new substrate was comparable to that obtained in a commercially pure Ti grade II or beta-titanium alloy evaluated in the same conditions. Consequently, the new alloy presents an excellent in-vitro response.     

Stress Evolution With Temperature in Titanium‐Rich NiTi Shape Memory Alloy Films

Abstract: The effect of deposition temperature on residual stress evolution with temperature in Ti‐rich NiTi films deposited on silicon substrates was studied. Ti‐rich NiTi films were deposited on 3″ Si (100) substrates by DC magnetron sputtering at three deposition temperatures (300, 350 and 400 °C) with subsequent annealing in vacuum at their respective deposition temperatures for 4 h. The initial value of residual stress was found to be the highest for the film deposited and annealed at 400 °C and the lowest for the film deposited and annealed at 300 °C. All the three films were found to be amorphous in the as‐deposited and annealed conditions. The nature of the stress response with temperature on heating in the first cycle (room temperature to 450 °C) was similar for all three films although the spike in tensile stress, which occurs at ～330 °C, was significantly higher in the film deposited and annealed at 300 °C. All the films were also found to undergo partial crystallisation on heating up to 450 °C and this resulted in decrease in the stress values around 55–60 °C in the cooling cycle. The stress response with temperature in the second thermal cycle (room temperature to 450 °C and back), which is reflective of the intrinsic film behaviour, was found to be similar in all cases and the elastic modulus determined from the stress response was also more or less identical. The three deposition temperatures were also not found to have a significant effect on the transformation characteristics of these films such as transformation start and finish temperatures, recovery stress and hysteresis.     

Mechanical activation of pre-alloyed NiTi<Subscript>2</Subscript> and elemental Ni for the synthesis of NiTi alloys

This work reports on an efficient powder metallurgy method for the synthesis of NiTi alloys, involving mechanical activation of pre-alloyed NiTi₂ and elemental Ni powders (NiTi₂–Ni) followed by a press-and-sinter step. The idea is to take advantage of the brittle nature of NiTi₂ to promote a better efficiency of the mechanical activation process. The conventional mechanical activation route using elemental Ti and Ni powders (Ti–Ni) was also used for comparative purposes. Starting with (NiTi₂–Ni) powder mixtures resulted in the formation of a predominant amorphous structure after mechanical activation at 300 rpm for 2 h. A sintered specimen consisting mainly of NiTi phase was obtained after vacuum sintering at 1050 °C for 0.5 h. The produced NiTi phase exhibited the martensitic transformation behavior. Using elemental Ti powders instead of pre-alloyed NiTi₂ powders, the structural homogenization of the synthesized NiTi alloys was delayed. Performing the mechanical activation at 300 rpm for the (Ti–Ni) powder mixtures gave rise to the formation of composite particles consisting in dense areas of alternate fine layers of Ni and Ti. However, no significant structural modification was observed even after 16 h of mechanical activation. Only after vacuum sintering at 1050 °C for 6 h, the NiTi phase was observed to be the predominant phase. The higher reactivity of the mechanically activated (NiTi₂–Ni) powder particles can explain the different sintering behavior of those powders compared with the mechanically activated (Ti–Ni) powders. It is demonstrated that this innovative approach allows an effective time reduction in the mechanical activation and of the vacuum sintering step.     

Fabrication and characterization of NiTi shape memory alloy synthesized by Ni electroless plating of titanium powder

In this work NiTi shape memory alloy was fabricated from mixed elemental powders, Ni plated titanium powder and Ni heated/plated titanium powder by Ar-sintering. Electroless plating process was utilized to fabricate Ni plated titanium powder. For this purpose titanium powder was plated in an electroless Ni bath for 225?min and hydrazine hydrate was used as a reductant to deposit pure nickel on the titanium particles. Ni plated titanium powder was heat treated under an argon atmosphere at 1000?°C to prepare Ni heated/plated titanium powder. Finally, the three sample powders were pressed by CIP followed by sintering at 980?°C for 8?h to manufacture NiTi shape memory alloy. The prepared powders, as well as sintered samples, were characterized by scanning electronic microscopy (SEM), energy dispersive spectrometer analysis (EDS), X-ray fluorescence (XRF), X-ray diffraction (XRD) and differential scanning calorimetric (DSC). The results indicated the presence of NiTi phase and also non-transformable phases (NiTi₂ and Ni₃Ti) in the heated/plated Ti powder and sintered samples. NiTi compound was dominated phase in the heated/plated sintered sample. All three sintered samples, as well as heated/plated powder, showed one-step phase transformation (B2???B19′).     

Sputter alloying of Ni,Ti and Hf for fabrication of high temperature shape memory thin films

Abstract

In the present paper, the fabrication and characterisation of typical high temperature Ni(Ti+Hf) alloyed thin films produced by simultaneous sputter deposition from separate elemental Ni, Ti and Hf targets are presented. Film composition, determined by energy dispersive X-ray spectroscopy, was controlled by adjusting the ratio of powers applied to each target. Films deposited at room temperature had an amorphous structure and subsequent annealing at 550°C was carried out in a high vacuum environment, based on crystallisation temperature evaluation by differential scanning calorimetry (DSC). High temperature martensitic transformation, confirmed by DSC and variable temperature X-ray diffraction (XRD), was achieved by deposition of (Ti+Hf) rich Ni–Ti–Hf films. Any slight change of composition towards Ni rich reduced the transformation temperature. Atomic force microscopy and XRD illustrated that the films had a fine grain structure (～100 nm). One way shape memory effect was observed at ～200°C in a film with composition of 15·6 at.-%Hf.     

High‐Temperature Shape Memory Effect in Ti‐Ta Thin Films Sputter Deposited at Room Temperature

Ti‐Ta based alloys are potential high‐temperature shape memory materials with operation temperatures above 100 °C. In this study, the room temperature fabrication of Ti‐Ta thin films showing a reversible martensitic transformation and a high temperature shape memory effect above 200 °C is reported. In contrast to other shape memory thin films, no further heat treatment is necessary to obtain the functional properties. A disordered α″ martensite (orthorhombic) phase is formed in the as‐deposited co‐sputtered Ti₇₀Ta₃₀, Ti₆₈Ta₃₂ and Ti₆₇Ta₃₃ films, independent of the substrate. A Ti₇₀Ta₃₀ free‐standing film shows a reversible martensitic transformation, as confirmed by temperature–dependent XRD measurements during thermal cycling between 125 °C to 275 °C. Furthermore, a one‐way shape memory effect is qualitatively confirmed in this film. The observed properties of the Ti‐Ta thin films make them promising for applications on polymer substrates and especially in microsystem technologies.     

表面多孔NiTi-羟基磷灰石/NiTi生物复合材料的制备与性能

利用放电等离子烧结技术制备了表面多孔NiTi-羟基磷灰石(HA)/NiTi生物复合材料,研究了烧结温度对复合材料宏观形貌、微观结构、表面孔隙特征、力学性能及体外生物活性的影响。结果表明:随着烧结温度从800℃提高到950℃,NiTi-HA/NiTi复合材料由复杂的Ti、Ni、Ti_2Ni、Ni_3Ti、HA混合相逐渐转变为单一的NiTi+HA相,内外层界面形成稳定的冶金结合且表面孔隙率与平均孔径呈缓慢减小趋势;同时抗压强度显著提高而弹性模量变化不明显。与传统NiTi、多孔NiTi及多孔NiTi-HA材料相比,950℃温度下制备的NiTi-HA/NiTi复合材料不仅具有良好的界面结合和表面孔隙特征(孔隙率45.6%、平均孔径393μm)、较高的抗压强度(1 301MPa)、较低的弹性模量(10.2GPa)以及优异的超弹性行为(超弹性恢复应变4%)的最佳匹配,而且还具有良好的体外生物活性。     

Extremely high pitting resistance of NiTi shape memory alloy thin film in simulated body fluids

In this paper the corrosion behavior of NiTi thin films fabricated by sputtering from Ni and Ti targets has been studied by cyclic potentiodynamic polarization tests in Hank's and Ringer's solution at 310 K. For comparison, bulk NiTi Shape Memory Alloy (SMA) has also been studied to elucidate the different corrosion behavior of bulk and thin film material. The electrochemical experiments reveal that thin film NiTi SMA has comparable corrosion current density (i_corr), much higher pitting corrosion potentials and wider passive range than the bulk NiTi. We show that NiTi SMA vapour deposited thin films are less susceptible to pitting corrosion than the bulk.     

High‐Temperature Corrosion of NiTi‐Shape‐Memory Alloys

Semi‐finished products and components made of NiTi‐shape‐memory alloys (NiTi‐SMA) are often subjected to heat treatment after their fabrication. During this heat treatment, oxide layers begin to form which contain a high amount of titanium. In this investigation special attention was drawn to the selective oxidation of Ti because a TiO_X‐layer can represent a Ni‐barrier and may therefore be of special use for medical applications. A comparison of the following three samples was carried out: A sample oxidised at room temperature, another that was heat‐treated in ambient air (600 °C/1min) and a third sample that was subjected to a heat treatment (600 °C/1min) in an atmosphere that oxidises titanium but reduces NiO in order to achieve a selective oxidation of the titanium. The analysis of the oxide layers was carried out by means of x‐ray photoelectron spectroscopy (XPS). It was shown that the ratio of titanium to nickel in the oxide layer can be substantially increased when performing the annealing treatments in a partial reducing atmosphere. Furthermore, a thermo‐gravimetric investigation of the material was carried out at 600 °C in dry air in order to estimate the growth of the oxide layers.     

Preparation of NixTiy compound via Ni plating followed by thermal treatment of Ti powder

In this research, Ni_xTi_y compound was prepared by thermal treatment of Ni-plated Ti powder. For this purpose, Ti powder was plated in an electroless Ni bath for various times (120, 225, 300, and 720?min). Hydrazine hydrate was used as a reductant for the deposition of pure Ni on the Ti particles. The plated powder (225?min) was heat treated under argon atmosphere to achieve Ni_xTi_y powder. Finally, the heated/plated powder was pressed by CIP followed by sintering at 980°C for prepare the Ni_xTi_y bulk sample. The plated powders as well as sintered one were characterized using scanning electron microscopy, energy dispersive spectrometer, X-ray fluorescence, X-ray diffraction and differential scanning calorimetric. The NiTi₂, NiTi, and Ni₃Ti phases were detected in the XRD patterns of heated/plated Ti powder. According to DSC data, the heated/plated Ti powder showed reversible martensitic transformation at temperature range of ?38.0°C to +38.1°C, while sintered/heated/plated Ti powder displayed reversible transformation at temperature range of 16.0°C–15.4°C.     

A Comparative Study of Elastic Constants of NiTi and NiAl Alloys from First-Principle Calculations

To investigate the origin of the strong dependence of martensitic transformation temperature on composition, the elastic properties of high temperature B2 phases of both NiTi and NiAl were calculated by a first-principle method, the exact-muffin orbital method within coherent potential approximation. In the composition range of 50–56 at. pct Ni of NiTi and 60–70 at. pct Ni of NiAl in which martensitic transformation occurs, non-basal- plane shear modulus c44 increases with increasing Ni content, while basal...     

Powder Metallurgical Near‐Net‐Shape Fabrication of Porous NiTi Shape Memory Alloys for Use as Long‐Term Implants by the Combination of the Metal Injection Molding Process with the Space‐Holder Technique

A new method was developed for producing highly porous NiTi for use as an implant material. The combination of the space‐holder technique with the metal injection molding process allows a net‐shape fabrication of geometrically complex samples and the possibility of mass production for porous NiTi. Further, the porosity can be easily adjusted with respect to pore size, pore shape, and total porosity. The influence of the surface properties of powder metallurgical NiTi on the biocompatibility was first examined using human mesenchymal stem cells (hMSCs). It was found that pre‐alloyed NiTi powders with an average particle size smaller than 45 μm led to the surface properties most suitable for the adhesion and proliferation of hMSCs. For the production of highly porous NiTi, different space‐holder materials were investigated regarding low C‐ and O‐impurity contents and the reproducibility of the process. NaCl was the most promising space‐holder material compared to PMMA and saccharose and was used in subsequent studies. In these studies, the influence of the total porosity on the mechanical properties of NiTi is investigated in detail. As a result, bone‐like mechanical properties were achieved by the choice of Ni‐rich NiTi powder and a space‐holder content of 50 vol% with a particle size fraction of 355–500 μm. Pseudoelasticity of up to 6% was achieved in compression tests at 37 °C as well as a bone‐like loading stiffness of 6.5 GPa, a sufficient plateau stress σ₂₅ of 261 MPa and a value for σ₅₀ of 415 MPa. The first biological tests of the porous NiTi samples produced by this method showed promising results regarding proliferation and ingrowth of mesenchymal stem cells, also in the pores of the implant material.     

Fatigue behaviour of nickel–titanium superelastic wires and endodontic instruments

Endodontic files made of nickel–titanium (NiTi) superelastic wires can be employed in rotary techniques for cleaning and shaping curved root canals, suffering tensile–compressive strain cycles with maximum amplitudes between 3 and 5%. The aim of this work was to study the fatigue behaviour of this material under such high deformation conditions, using NiTi instruments and superelastic wires taken from their production line. One hundred load–unload tensile cycles in the superelastic regime (4% elongation) were applied to NiTi wires. New endodontic instruments were fatigue‐tested simulating the geometrical conditions found in their clinical use. It was found that only small changes took place in the parameters describing the mechanical behaviour of the cycled wires. The measured average number of cycles to failure varies inversely with the maximum tensile strain amplitude in the fatigue tests (r= 0.993).     

Shape memory characteristics and superelasticity of Ti-Ni-Cu alloy ribbons with nano Ti2Ni particles

Microstructures and deformation behaviour of Ti-45Ni-5Cu and Ti-46Ni-5Cu alloy ribbons prepared by melt spinning were investigated by transmission electron microscopy, thermal cycling tests under constant load and tensile tests. Spherical Ti2Ni particles coherent with the B2 parent phase were observed in the alloy ribbons when the melt spinning temperature was higher than 1773 K. Average size of Ti2Ni particles in the ribbons obtained at 1873 K was 8 nm, which was smaller than that (10 nm) in the ribbons obtained at 1773 K. Volume fraction of Ti2Ni phase in the ribbons obtained at 1873 K was 40%, which was larger than that (20%) in the ribbons obtained at 1773 K. The stress required at temperatures of Af + 10 K for the stress-induced martensitic transformation increased from 93 MPa to 229 MPa and apparent elastic modulus of the B2 parent phase increased from 56 GPa to 250 GPa with increasing the melt spinning temperature from 1673 K to 1873 K in Ti-45Ni-5Cu alloy ribbons. The critical stress for slip deformation of the ribbons increased by coherent Ti2Ni particles, and thus residual elongation did not occur even at 160 MPa, while considerable plastic deformation occurred at 60 MPa in the ribbons without Ti2Ni particles. Almost perfect superelastic recovery was found in the ribbons with coherent Ti2Ni particles, while only partial superelastic recovery was observed in the ribbons without coherent Ti2Ni particles.     

Influence of applying external stress during aging on martensitic transformation and the superelastic behavior of a Ni-rich NiTi alloy

Superelastic properties and martensitic transition temperatures of Ni_50.9Ti shape memory wires were studied after aging under different applied stresses at 450 °C for 45 min. The results indicate that applying external stresses during aging of Ni_50.9Ti shape memory wires changes the strain value and stress level of plateaus related to stress induced martensitic transformation. Furthermore, martensitic transformation sequences change after applying external stresses but transformation temperatures measured with DSC remain constant in samples aged under stresses up to 120 MPa. Applying stress of 60 MPa during aging enhances the superelastic properties by increasing the strain of plateaus during loading and unloading cycles. Applying stresses more than 60 MPa, decreases the strain of the plateau during unloading.     

Effects of plate thickness on reverse martensitic transformation of prestrained NiTi/NiTi alloy

In this paper, differential scanning calorimeter (DSC) was used to study the effects of predeformation and plate thickness on the reverse martensitic transformation of explosively welded NiTi/NiTi alloy. Results showed that there was a constraint between Ni_50.4Ti (NiTi-1) and Ni_49.8Ti (NiTi-2), which led to that the thickness of NiTi-1 or NiTi-2 strongly affected the reverse martensitic transformation behavior because residual stress variations in thickness wound enable bias force to be built inside the composite. The DSC measurements showed that after deformation, the reverse martensitic transformation temperature of the composite was increased with the increasing thickness of NiTi-2. Also, the XRD results revealed that the microstructure of NiTi/NiTi alloy changed from B2 phase to B19’ phase along the thickness direction.     

Thermal analysis of the effect of aging on the transformation behaviour of Ti–50.9at.% Ni

This study investigated the effects of aging on the transformation behaviour of a Ti–50.9at.% Ni alloy by means of differential scanning calorimetry. It was found that aging at 673 K induced complex transformation behaviour, involving the R-phase and multiple-stage martensitic transformations. The martensitic transformations were analysed in details in partial transformation cycles. It was evident that the martensitic transformation from the R-phase occurred in a stable manner progressively over a wide temperature range. These evidences appear to support the precipitate inhomogeneity hypothesis for the explanation of multiple-stage martensitic transformations and disprove the hypothesis that martensitic transformations in near-equiatomic NiTi occur in burst manner.     

Shape memory effect in porous volume NiTi articles fabricated by selective laser sintering

The shape memory effect in porous nickel titanium (NiTi) articles obtained by means of layered synthesis using selective laser sintering (SLS) technology was studied by measuring the temperature dependence of the electric resistivity of the material. For the porous NiTi samples synthesized from Ni and Ti powders, the interval of probable appearance of the shape memory effect falls within the temperature interval from −50 to 0°C. In a porous material synthesized by laser sintering from a commercial NiTi powder of the PV N55T45 grade, this effect falls in the interval from +25 to +50°C. Prospects for the use of porous NiTi articles as medicinal implants are discussed.     

High ultimate tensile stress in nano-grained superelastic NiTi thin films

NiTi-films were fabricated by dc magnetron sputtering from melt-cast disc targets. The freestanding films revealed superelastic properties in tensile tests. At 37 °C superelastic properties were achieved showing a closed-loop hysteresis and a plateau of more than 5% strain. The ultimate tensile strength exceeded 1180 MPa for the sputtered films at a maximum strain of 11.5%. This remarkable improvement in mechanical properties over those reported in previous studies correlates with a textured, fine grained (50–200 nm), single phase microstructure, confirmed by transmission electron microstructure. Moreover, these grains revealed a texture which was not found in earlier studies concerning sputtered films. Finally, the prepared specimens did not reveal any evidence of disc or lens shaped Ti₃Ni₄ precipitates but a relatively homogeneous chemistry.     

Synthesis of TiC/NiTi composite powders in molten salt and their sintering

In this paper, TiC/NiTi composite powders were prepared by putting Ni, Ti and C powders into a molten salt bath. The as-prepared composite powders were then sintered by a cubic high-pressure apparatus to produce bulk composite materials at a very short time. It was found that the composite was composed of TiC particles embedded in NiTi matrix, in which a small amount of Ti₂Ni was also detected. The martensitic transformation of the NiTi matrix was evidenced by differential scanning calorimetry analysis.