The Effect of RDX Crystal Defect Structure on Mechanical Response of a Polymer‐Bonded Explosive

An explosive composition, derived from AFX‐757, was systematically varied by using three different qualities of Class I RDX. The effect of internal defect structure of the RDX crystal on the shock sensitivity of a polymer bonded explosive is generally accepted (Doherty and Watt, 2008). Here the response to a mechanical non‐shock stimulus is studied using an explosion‐driven deformation test as well as the ballistic impact chamber. No correlation between RDX crystal quality and deformation sensitivity is observed. The DDT behavior (Deflagration to Detonation Transition) of the three plastic bonded explosives, although similar in composition, is distinct regarding the rate of diameter increase in the explosion‐driven deformation test. Recovered polymer bonded explosive from the explosion‐driven deformation test responds equally fast or slower in the ballistic impact chamber. Based on our experimental results the shear rate threshold as a single parameter describing mechanical sensitivity is challenged, and preference is given to the development of an ignition criterion based on inter‐granular sliding friction under the action of a normal pressure.     

Reduced Sensitivity RDX Obtained From Bachmann RDX

In recent years much interest has been generated in a quality of reduced sensitivity RDX (RS‐RDX), like I‐RDX^® which, when incorporated in cast cure and even pressable plastic bonded explosives (PBX compositions), can confer reduced shock sensitivity as measured through gap test. At crystal level, lot of work has been done to try to determine which property or properties may explain the behaviour of the corresponding cast PBX composition. But up to now, and despite an international inter‐laboratory comparison (Round Robin) of seven lots of RDX from five different manufacturers conducted from 2003 to 2005, even if some techniques lead to interesting results, there is no dedicated specification to apply to RS‐RDX. This quality (I‐RDX^®) has proved to retain its low sensitivity even after ageing, which does not seem to be the case for standard RDX produced by the Bachmann process (when re‐crystallized under I‐RDX conditions in order to obtain RS‐RDX). It has been shown that the higher sensitivity of RDX produced by the Bachmann process, or the evolution of sensitivity after ageing of RS‐RDX produced from Bachmann RDX may be linked to the presence of octogen (HMX) during the crystallization process. In order to check such hypothesis, low HMX content RDX produced by the Bachmann process has been prepared and evaluated in cast PBX composition (PBX N 109). Results of the characterization of such quality of RDX and its evaluation in cast PBX composition as well as ageing behaviour are presented and discussed; there are indications that removal of HMX from Bachmann RDX may lead to RS‐RDX, which retains its RS character even after ageing.     

The Mechanical Properties of Minimally Processed RDX

We report for the first time the mechanical properties of RDX crystals in a conventionally processed, sub‐millimeter form that have had no additional mechanical processing. Nanoindentation of RDX powders was used to measure the elastic modulus (19.1±1.9 GPa), hardness (0.741±0.098 GPa), and yield point (onset of plastic deformation) on the as‐grown faces of seven different RDX crystals, selected to provide random orientations. Properties within each crystal showed narrow distributions, while the range of properties across all crystals is indicative of testing a variety of orientations. The elastic modulus and hardness are within the range of other published reports on bulk and mechanically polished RDX. The distribution in yield point behavior, with the onset of plasticity occurring between 0.1 and 0.7 GPa, indicates that powders of RDX likely contain a significant number of dislocation sources in the as‐processed condition, suggesting that deformation sources are prevalent in the energetic component of plastic bonded explosives prior to incorporating into pressed forms.     

Physicochemical Parameters of Nitramines Influencing Shock Sensitivity

TNO Prins Maurits Laboratory has actively followed and contributed to the research on the development of insensitive munitions (IM). One of the initial research topics at TNO focused on the improvement of the shape of RDX crystals and its relation to the shock sensitivity. The variation of crystal shape has been studied by crystallization from different solvents and/or by post‐treatment of the crystals. The role of the mean particle size on shock sensitivity was also included in these analyses. The decrease in shock sensitivity is even more pronounced when controlling the internal quality of crystals. In the meantime research has shifted to other energetic materials as well – in particular HMX and CL‐20 – in this way revealing step by step the important physicochemical parameters which play a role in determining the shock sensitivity of formulations containing these types of nitramines. Various characterization techniques, to determine the internal and external quality of crystals will be discussed, and their relation to shock sensitivity in PBXs will be shown. Two different grades of I‐RDX have been subjected to different characterization tests. The objective is to gain more understanding about which of the physicochemical parameters enables one to discriminate between a reduced sensitivity RDX and normal RDX.     

Characterization of Granular and Polymer‐Embedded RDX Grades: Floret Tests

In an attempt to further contribute to the characterization of explosive compositions, small scale Floret tests were performed using four RDX grades, differing in product quality. A Floret test provides a measure – by indentation of a copper block – of detonation spreading or the initiability and shock wave divergence and is applied in particular to explosives used in initiation trains. Both as‐received RDX and PBXs (based on the AFX‐757 composition, a hard target penetrator explosive) containing these RDX grades were tested in the Floret test set‐up. It was found that the Floret test method, when applied to granular, as‐received RDX, was not able to discriminate between the overall RDX product qualities on the basis of the resulting volume of the indentation in the copper block. For the Floret test data of the PBX samples, a division into two parts, where one of the RDX lots shows a lower dent volume compared to the other RDX lots tested. Based on the results presented in this paper with granular RDX and a PBX composition and earlier results with a different type of PBX (based on PBXN‐109, an insensitive high explosive used in a wide range of munitions), the Floret test could be developed into a screening test for shock sensitivity and product quality, without the need for complex and large volume casting of specific PBX compositions.     

Attractive Nitramines and Related PBXs

At present, cis‐1,3,4,6‐tetranitro‐octahydroimidazo‐[4,5‐d]imidazole (bicyclo‐HMX, BCHMX) and ε‐2,4,6,8,10,12‐hexanitro‐2,4,6,8,10,12‐hexaazaisowurtzitane (ε‐HNIW, CL‐20) are a topic of interest from the attractive and the potentially attainable nitramines. They were chosen to be studied in comparison with 1,3,5‐trinitro‐1,3,5‐triazinane (RDX) and β‐1,3,5,7‐tetranitro‐1,3,5‐tetrazocane (β‐HMX). Marginal attention is devoted also to 4,8,10,12‐tetranitro‐2,6‐dioxa‐tetraazawurtzitane (Aurora 5). BCHMX, ε‐HNIW, RDX, and HMX were studied as plastic bonded explosives (PBXs) with elastic properties based on Composition C4 and Semtex 10 matrices. Also they were studied as a highly pressed PBXs based on the Viton A binder. The detonation parameters and sensitivity aspects of these nitramines and their corresponding PBXs were determined. Relative explosive strengths (RS) of these compositions are mentioned with mutual relationships between the measured RS values and some detonation parameters. These relationships indicate a possibility of changes in detonation chemistry of these mixtures filled mainly by HNIW. A sensitivity of RS‐CL20 (HNIW with reduced sensitivity) is reported and the new findings in the friction sensitivity are discussed.     

Study of Plastic Explosives based on Attractive Cyclic Nitramines Part I. Detonation Characteristics of Explosives with PIB Binder

Four plastic explosives based on energetic nitramines and a non‐energetic binder were prepared and studied. The nitramines were RDX (1,3,5‐trinitro‐1,3,5‐triazine), HMX (1,3,5,7‐tetranitro‐1,3,5,7‐tetrazine), BCHMX (cis‐1,3,4,6‐tetranitro‐octahydroimidazo‐[4,5‐d]imidazole) and HNIW (ε‐2,4,6,8,10,12‐hexanitro‐2,4,6,8,10,12‐hexaazaisowurtzitane, ε‐CL‐20). The binder was in all cases polyisobutylene (PIB) as in the standard composition C‐4. These powerful plastic explosives were compared to standard PETN‐based commercially available explosives Semtex 1A and Sprängdeg m/46. The detonation velocities were experimentally measured and compared to the ones calculated by the Kamlet–Jacobs method, CHEETAH and EXPLO5 Codes. The experimental detonation velocities as well as the calculated detonation parameters decrease in the following order: HNIW‐PIB>HMX‐PIB≥BCHMX‐PIB>RDX‐PIB>Sprändeg m/46≥Semtex 1A. Urizar coefficients for the various binders were calculated from experimental data.     

On the Reliability of Sensitivity Test Methods for Submicrometer‐Sized RDX and HMX Particles

Submicrometer‐sized RDX and HMX crystals were produced by electrospray crystallization and submicrometer‐sized RDX crystals were produced by plasma‐assisted crystallization. Impact and friction sensitivity tests and ballistic impact chamber tests were performed to determine the product sensitivity. Rather than reflecting the quality of the particles, we found the sensitivity tests to be unreliable for submicrometer particles. The used impact test was not accurate enough, while in the friction and ballistic impact chamber tests the submicrometer‐sized crystals were distributed among the grooves of the porcelain plate or among the grains of the sandpaper used in these tests. These observations stress the need for revisiting the current standards used for determining the hazardous properties like friction and impact sensitivity of energetic materials in the case, where the sample consists of submicrometer‐sized crystals. Recommendations were suggested to develop new test methods that only use the interactions between the particles and therefore allow the application of sensitivity tests for submicrometer/nano‐sized energetic materials.     

Thermal and Sensitivity Study of Dihydroxyl Ammonium 5,5′‐Bistetrazole‐1,1′‐diolate (TKX‐50)‐based Melt Cast Explosive Formulations

Dihydroxyl ammonium 5,5′‐bistetrazole‐1,1′‐diolate (TKX‐50) is a promising energetic material with predicted performance similar to RDX as well as to CL‐20. In the present study, TKX‐50 was evaluated as a possible replacement for RDX in TNT‐based, aluminized as well as non‐aluminized melt cast formulations. Thermal analysis reveals the compatibility of TKX‐50 with benchmark explosives like RDX and TNT in explosive formulations. This paper describes the thermal and sensitivity study of TKX‐50 with RDX and TNT‐based melt cast explosives. The result indicated that TKX‐50 can be effectively used as a RDX replacement in melt cast explosive formulations. TKX‐50/TNT‐based aluminized composition shows more thermal stability than RDX/TNT based composition, which clearly indicated the usefulness of TKX‐50 in melt cast explosive formulations.     

Shock Sensitivity of Pressed RDX‐Based Plastic Bonded Explosives under Short‐Duration and High‐Pressure Impact Tests

The shock sensitivities of plastic bonded explosives were studied with a thin flyer impact test by using two types of pressed RDX. The thin flyer, driven by an electrically exploding plasma, exerts a short‐duration, high‐pressure pulse to the samples to trigger a shock‐to‐detonation process. It was found that the duration and magnitude of the incident shock strongly influence the dominant mode of hot‐spot formation, promoting a fast pore collapsing mechanism while suppressing other slower shear or friction mechanisms, as proposed by Chakravarty et al. [1]. The pressed PBX based on reduced sensitivity RDX had higher shock threshold pressure, compared to the pressed PBX based on commercial RDX. The difference was observed even with a certain portion of external extragranular defects. It is postulated that the internal crystal defects are more efficient than the external porosity in terms of the rapid reaction of hot spots.     

Mixed Explosives and Determination of Their Detonation Parameters

A model of the effective characteristics of heterogeneous systems is given. The model is based on the methods of field theory of many bodies. The suitability of the given approach for a quantitative assessment of the characteristics of explosives and detonation is shown. In particular, two‐component mixtures of TNT/RDX and three‐component mixtures of aluminum with energetic materials are considered. The values of a few parameters (density, impact sensitivity, heat of explosion, detonation velocity) calculated by means of the proposed model agree satisfactorily with known experimental data.     

Sensitivity and Detonation Characteristics of Selected Nitramines Bonded by Sylgard Binder

Four plastic explosives based on cyclic nitramines and polymeric matrix were prepared and studied. The nitramines were RDX (1,3,5‐trinitro‐1,3,5‐triazinane), HMX (1,3,5,7‐tetranitro‐1,3,5,7‐tetrazocane), BCHMX (cis‐1,3,4,6‐tetranitro‐octahydroimidazo‐[4,5‐d]imidazole), and ϵ‐CL20 (ϵ‐2,4,6,8,10,12‐hexanitro‐2,4,6,8,10,12‐hexaazaisowurtzitane, ϵ‐HNIW). Sylgard 184 was used in the all PBXs prepared samples as a binder. The sensitivities to different mechanical stimuli were determined. The detonation velocities were experimentally measured. Detonation characteristics were calculated by EXPLO5 thermodynamic code. For comparison, standard plastic explosives, Composition C4, Semtex 10, and EPX‐1 were studied. Results showed that the experimental detonation velocities as well as the calculated detonation parameters decrease in the following order: CL20‐sylgard>HMX‐sylgard≥BCHMX‐sylgard>RDX‐sylgard. Calculations by EXPLO5 computer program resulted in detonation velocities close to the experimental ones with 3.1 % maximum difference. Urizar coefficient for the Sylgard binder was calculated from experimental data. An inverse linear relationship between friction sensitivity and heat of detonation of the studied samples was observed. Sylgard binder significantly decreased the sensitivity of all the studied nitramines. Among these prepared samples, the properties of BCHMX‐sylgard are similar to other ordinary plastic explosives.     

Formation and Characterization of Nano‐sized RDX Particles Produced Using the RESS‐AS Process

It has been shown that nano‐sized particles of secondary explosives are less sensitive to impact and can alter the energetic performance of a propellant or explosive. In this work the Rapid Expansion of a Supercritical Solution into an Aqueous Solution (RESS‐AS) process was used to produce nano‐sized RDX (cyclo‐1,3,5‐trimethylene‐2,4,6‐trinitramine) particles. When a saturated supercritical carbon dioxide/RDX solution was expanded into neat water, RDX particles produced from the RESS‐AS process agglomerated quickly and coarsened through Ostwald ripening. However, if the pH level of the suspension was changed to 7, particles were metastably dispersed with a diameter of 30 nm. When the supercritical solution was expanded into air under the same pre‐expansion conditions using the similar RESS process, RDX particles were agglomerated and had an average size of approximately 100 nm. Another advantage of using a liquid receiving solution is the possibility for coating energetic particles with a thin layer of polymer. Dispersed particles were formed by coating the RDX particles with the water soluble polymers polyvinylpyrrolidone (PVP) or polyethylenimine (PEI) in the RESS‐AS process. Both PVP and PEI were used because they have an affinity to the RDX surface. Small and well‐dispersed particles were created for both cases with both PVP and PEI‐coated RDX particles shown to be stable for a year afterward. Several benefits are expected from these small polymer coated RDX particles such as decreased sensitivity, controlled reactivity, and enhanced compatibility with other binders for fabrication of bulk‐sized propellants and/or explosives.     

新型含能材料的研究进展

介绍了高能量密度化合物、分子间亚稳态物质、纳米结构材料等新型含能材料的研究概况以及HM X球形化和纳米结构含能复合材料方面的研究进展。研究证实,高能低感炸药得到长足发展和广泛应用,非CHNO类高能量密度材料仍处于理论探索阶段,不敏感弹药主装药中现有单质高能炸药的晶体品质得到很大提高,纳米多孔硅/硝酸盐复合材料具有较强的爆炸性质,是一类值得关注的新型含能材料。研究也获得了装填RDX纳米线的碳纳米管有序阵列,建议在新型复合含能材料方面展开广泛深入的研究。     

Cast aluminized explosives (review)

This paper reviews the current status and future trends of aluminized explosives. The major focus is on cast compositions, which encompass both the melt-cast trinitrotoluene (TNT) based and the slurry cast polymer-based compositions. Widely reported RDX and HMX based aluminized compositions with TNT used as a binder are discussed in detail. Various researchers have suggested a 15–20% Al content as an optimum from the viewpoint of velocity of detonation. A higher Al content, however, is incorporated in most of the compositions for a sustained blast effect, due to the potential of secondary reactions of Al with detonation products. The effect of the aluminum particle size on performance parameters (velocity of detonation, etc.) is included. There are some recent works on nanometric Al based compositions, and the results obtained by various researchers suggest mixed trends for RDX-TNT compositions. Studies on nitrotriazol and TNT based compositions bring out their low vulnerability. Some of the interesting findings on ammonium dinitramide and bis(2,2,2-trinitro-ethyl)nitramine (BTNEN) based compositions are also included. The review brings out superiority of polymer based aluminized explosives, as compared to conventional TNT based compositions, particularly, with respect to low vulnerability. In general, aluminized plastic bonded explosives find numerous underwater applications. Ammonium perchlorate (AP) is also incorporated, particularly, for enhancing underwater shock wave and bubble energy. Hydroxyl terminated polybutadiene appears to be the binder of choice. However, nitrocellulose, polyethylene glycol, and polycaprolactone polymer based compositions with energetic plasticizers, like bis-dinitropropyl acetal/formal (BDNPA/F, 1/1 mix), trimethylol ethane trinitrate, and triethylene glycol dinitrate are also investigated. Polyethylene glycol and polycaprolactone polymer based compositions are found to be low vulnerable, particularly, in terms of shock sensitivity. Highly insensitive polymer bonded nitrotriazol based compositions are being pursued all over the globe. The highly insensitive CL-20/AP combination meets the demands of high density and high velocity of detonation. Glycidyl azide polymer and poly nitratomethyl methyl oxetane appear to be binders of interest for plastic bonded explosives in view of their superior energetics. The vulnerability aspects of these compositions, however, need to be studied in detail. Brief information on plastic bonded and gelled thermobaric explosives is also included. __________ Translated from Fizika Goreniya i Vzryva, Vol. 44, No. 4, pp. 98–115, July–August, 2008.     

Shock-sensitive cyclotrimethylenetrinitramine (RDX)

A form of RDX with a shock sensitivity comparable with that of PETN has been produced by sublimation. However, the material is as insensitive to heat, impact, friction and static discharge as are the normal forms of RDX, and it has a similar storage life. The shock sensitivity tests were performed with these explosives either cast in TNT or bonded in silicone rubber.     

Numerical and Experimental Investigation of the Melt Casting of Explosives

Melt casting of energetic materials is investigated, and a numerical model is formulated for the analysis of the coupled fluid flow, heat transfer, and stress fields involved in this phase‐change process. The numerical model is based on a conservative multi block control volume method. The SIMPLE algorithm is employed along with an enthalpy method approach to model the solidification process. Results from the model are verified against analytical solutions, experimental results, and published numerical results for simplified cases. In the melt casting of RDX‐binder mixtures, the very high viscosity of the melt limits the influence of melt convection. The impacts of different cooling conditions on the velocity, temperature and stress distributions, as well as on the solidification time, are discussed. The present model can be used to improve the quality of cast explosives, by optimizing and controlling the processing conditions.     

Laboratory‐Scale Method for Estimating Explosive Performance from Laser‐Induced Shock Waves

A new laboratory‐scale method for predicting explosive performance (e.g., detonation velocity and pressure) based on milligram quantities of material is demonstrated. This technique is based on schlieren imaging of the shock wave generated in air by the formation of a laser‐induced plasma on the surface of an energetic material residue. The shock wave from each laser ablation event is tracked for more than 100 μs using a high‐speed camera. A suite of conventional energetic materials including DNAN, TNT, HNS, TATB, NTO, PETN, RDX, HMX, and CL‐20 was used to develop calibration curves relating the characteristic shock velocity for each energetic material to several detonation parameters. A strong linear correlation between the laser‐induced shock velocity and the measured performance from full‐scale detonation testing has been observed. The Laser‐induced Air Shock from Energetic Materials (LASEM) method was validated using nitrocellulose, FOX‐7, nano‐RDX, three military formulations, and three novel high‐nitrogen explosives currently under development. This method is a potential screening tool for the development of new energetic materials and formulations prior to larger‐scale detonative testing. The main advantages are the small quantity of material required (a few milligrams or less per laser shot), the ease with which hundreds of measurements per day can be obtained, and the ability to estimate explosive performance without detonating the material (reducing cost and safety requirements).     

Evaluation of Plastic Bonded Explosive (PBX) Formulations Based on RDX,Aluminum, and HTPB for Underwater Applications

Aluminized high explosives are known to give better underwater performance. All explosive formulations for underwater targets are filled into warheads and shells by casting method. TNT, a high explosive is used as casting medium due to its lower melting point. Plastic bonded explosives are fast replacing TNT‐based high explosive formulations for the reasons that they are more insensitive and low vulnerable explosives with better shelf life. Few aluminized plastic bonded explosive formulations based on RDX, aluminum, and HTPB have been processed, varying the aluminum content from 0 to 35% and evaluated underwater. The present paper discusses the experimental methodology adopted to evaluate the above formulations for their ballistic parameters, viz., peak over pressure and impulse. Explosion bulge tests have been conducted with each explosive formulation and extent of bulge in test plates is presented and compared with a standard underwater explosive, viz., HBX‐3.     

Nanometric Aluminum in Explosives

Aluminum nanopowders, because of their larger surface area, can increase the burning rate of propellants. It has been suggested that the powders could also enhance the detonation properties of certain explosives. For these reasons, an experimental study was undertaken to compare the performance of nanometric and micrometric aluminum in various explosives. No enhancement of performance was found in plastic‐bonded explosives. In fact, a reduction of the detonation velocity was found in plastic‐bonded explosives that are based on an energetic binder system. No increase of the detonation velocity was found in mixtures of aluminum and either Composition B or Ammonium Nitrate Fuel Oil, but a small increase in the heat of detonation was measured. The mixture of TNT and nano‐aluminum demonstrated higher detonation velocities and heats of detonation. The increase was higher at small charge diameters. Nanometric aluminum was shown to reduce the critical diameter of such mixtures, and it is concluded that the nano‐aluminum reacts faster than regular micron‐size particles in TNT/Al compositions.