Nanoscale characterization of interphase properties in maleated polypropylene‐treated natural fiber‐reinforced polymer composites

Contact resonance force microscopy has been used to evaluate the effect of maleated polypropylene (MAPP) concentration on interphase thickness as well as the spatial distribution of mechanical properties within the interphase of cellulose fiber‐reinforced polypropylene composites. The average interphase thickness values ranged from 25 nm to 104 nm for different concentrations of MAPP. The interphase region showed a gradient in the elastic modulus, with a gradual decrease in modulus from fiber to matrix. The interphase region in the specimen containing 0% MAPP showed a narrow interphase with steep gradient in modulus from fiber to matrix, whereas the use of MAPP significantly increased the interphase thickness which resulted in a more gradual change in modulus from fiber to matrix. POLYM. ENG. SCI., 2013. © Society of Plastics Engineers     

Dynamic and capillary shear rheology of natural fiber‐reinforced composites

An extended dynamic and capillary rheological study of molten flax and sisal polypropylene (PP) composites was performed. Fiber concentration varied from 20 to 50 wt% and shear rate from 0.1 rad s^?1 to 10,000 s^#142;?1. Maleic anhydride‐grafted‐PP was used as compatibilizer; it strongly reduces PP and composite viscosity. Composites are yield‐stress shear‐thinning fluids with solid‐like behavior being more pronounced at high fiber content. Composites do not obey Cox–Merz rule, which was explained by different macrostructures of the molten composites in parallel plates and capillary die geometries: random fiber orientation versus strong alignment in the flow direction, respectively. Theories describing the viscosity of suspensions of solid particles were applied to the composites studied and rheological parameters and maximal packing fiber volume fraction were calculated. POLYM. ENG. SCI., 53:2582–2593, 2013. ©2013 Society of Plastics Engineers.     

Tensile stress relaxation of short‐coir‐fiber‐reinforced natural rubber composites

The stress relaxation behavior of natural rubber (NR) and its composites reinforced with short coir fibers under tension was analyzed. The rate of stress relaxation was a measure of the increase in the entropy of the compounds: the higher the rate was, the greater the entropy was. At lower strain levels, the relaxation mechanism of NR was independent of strain level. However, the rate of relaxation increased with the strain level. Also, the strain level influenced the rate of stress relaxation considerably in the coir‐reinforced NR composites. However, the relaxation mechanisms of both the unfilled compound and the composite were influenced by the strain rate. The rate of relaxation was influenced by fiber loading and fiber orientation. From the rate of stress relaxation, we found that fiber–rubber adhesion was best in the composite containing fibers subjected to a chemical treatment with alkali, toluene diisocyanate, and NR solutions along with a hexaresorcinol system as a bonding agent. In this study, the stress relaxation curves could not be viewed as segments with varying slopes; however, a multitude of inflection points were observed on the curves. Hence, we propose neither a two‐step nor three‐step mechanism for the coir‐fiber‐reinforced NR composites as reported for some other systems. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 96–104, 2004     

Surface modification and physical properties of various UHMWPE‐fiber‐reinforced modified epoxy composites

Two surface modification methods—plasma surface treatment and chemical agent treatment—were used to investigate their effects on the surface properties of ultrahigh‐molecular‐weight polyethylene (UHMWPE) fibers. In the analyses, performed using electron spectroscopy for chemical analysis, changes in weight, and scanning electron microscope observations, demonstrated that the two fiber‐surface‐modified composites formed between UHMWPE fiber and epoxy matrix exhibited improved interfacial adhesion and slight improvements in tensile strengths, but notable decreases in elongation, relative to those properties of the composites reinforced with the untreated UHMWPE fibers. In addition, three kinds of epoxy resins—neat DGEBA, polyurethane‐crosslinked DGEBA, and BHHBP‐DGEBA—were used as resin matrices to examine the tensile and elongation properties of their UHMWPE fiber‐reinforced composites. From stress/strain measurements and scanning electron microscope observations, the resin matrix improved the tensile strength apparently, but did not affect the elongation. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 655–665, 2007     

Effect of hybridization and chemical modification on the water‐absorption behavior of banana fiber–reinforced polyester composites

The water sorption characteristics of banana fiber–reinforced polyester composites were studied by immersion in distilled water at 28, 50, 70, and 90°C. The effect of hybridization with glass fiber and the chemical modification of the fiber on the water absorption properties of the prepared composites were also evaluated. In the case of hybrid composites, water uptake decreased with increase of glass fiber content. In the case of chemically modified fiber composites, water uptake was found to be dependent on the chemical treatment done on the fiber surface. Weight change profiles of the composites at higher temperature indicated that the diffusion is close to Fickian. The water absorption showed a multistage mechanism in all cases at lower temperatures. Chemical modification was found to affect the water uptake of the composite. Among the treated composites the lowest water uptake was observed for composites treated with silane A1100. Finally, parameters like diffusion, sorption, and permeability coefficients were determined. It was observed that equilibrium water uptake is dependent on the nature of the composite and temperature. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 3856–3865, 2004     

Acoustic emission characterization of damage in short hemp‐fiber‐reinforced polypropylene composites

This article aims at investigating the effects of hygrothermal aging on the damage mechanisms of short white Hemp Fiber Reinforced Polypropylene (HFRP) composites with various fiber contents (10, 20, 30, and 40 wt%). Injected molded specimens were subjected to hygrothermal aging with a relative humidity of 80% and two temperatures, 25 and 50°C. The water absorption and its effect on tensile properties of HFRP composites were investigated. The Acoustic Emission (AE) technique combined with scanning electron microscopy observations was used to identify microstructural damage events leading to overall failure of the HFRP composites. This identification according to hemp‐fiber content and hygrothermal aging was made with an unsupervised method based on a statistical multi‐variable analysis (k‐means algorithm). The AE results indicate that the quality of fiber‐matrix interface plays a major role in the damage process of HFRP composites, shown by the number of AE signals induced by the interface failure and their amplitude ranges. POLYM. COMPOS. 37:1101–1112, 2016. © 2014 Society of Plastics Engineers     

Glass‐fiber‐reinforced wood/plastic composites

The usage of wood‐plastic composites (WPCs) is rapidly growing because of their many advantages. However, they still suffer from lack of strength and toughness, which can be improved by adding a small amount of glass fiber reinforcement (GFR). Tensile tests of high‐density polyethylene WPC specimens with varying amounts of wood fiber content and 5% of GFR were carried out. Significant improvements in properties were observed. J. VINYL ADDIT. TECHNOL., 2008. © 2008 Society of Plastics Engineers.     

Interfacial contributions in lignocellulosic fiber‐reinforced polyurethane composites

Whereas lignocellulosic fibers have received considerable attention as a reinforcing agent in thermoplastic composites, their applicability to reactive polymer systems remains of considerable interest. The hydroxyl‐rich nature of natural lignocellulosic fibers suggests that they are particularly useful in thermosetting systems such as polyurethanes. To further this concept, urethane composites were prepared using both unused thermomechanical pulp and recycled newsprint fibers. In formulating the materials, the fibers were considered as a pseudo‐reactant, contributing to the network formation. A di‐functional and tri‐functional poly(propylene oxide)‐based polyol were investigated as the synthetic components with a polyol‐miscible isocyanate resin serving as a crosslinking agent. The mechanical properties of the composites were found to depend most strongly on the type of fiber, and specifically the accessibility of hydroxy functionality on the fiber. Dynamic mechanical analysis, swelling behavior, and scanning electron micrographs of failure surfaces all provided evidence of a substantial interphase in the composites that directly impacted performance properties. The functionality of the synthetic polyol further distinguished the behavior of the composite materials. Tri‐functional polyols generally increased strength and stiffness, regardless of fiber type. The data suggest that synthetic polyol functionality and relative accessibility of the internal polymer structure of the fiber wall are dominant factors in determining the extent of interphase development. Considerable opportunity exists to engineer the properties of this material system given the wide range of natural fibers and synthetic polyols available for formulation. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 546–555, 2001     

Production and characterization of natural fiber‐reinforced thermoplastic composites using wheat straw modified with the fungus Pleurotus ostreatus

Wheat straw is an abundantly available and potentially valuable biomass that is currently under‐exploited. In this study, the feasibility of using wheat straw as a filler in high‐density polyethylene (HDPE)‐based composites was explored. Straw was treated with the white‐rot fungus Pleurotus ostreatus with the aim of improving adhesion between straw and plastic, and thereby the mechanical properties of the composite. Results indicate that the use of sterilized straw is necessary to inhibit the growth of indigenous organisms that preclude, likely through competition, removal of lignin, and hence, improved bonding between straw and plastic. Light and transmission electron microscopy revealed cell wall modification in sterilized, inoculated straw. Reduced thermal stability of treated straw did not negatively affect the production of injection‐molded straw–plastic composites (SPC). Comparable interfacial adhesion, based on activation energies obtained in dynamic mechanical analysis, was observed in untreated and treated straw‐ and pine‐based thermoplastic composites. The results of this study indicate that wheat straw represents a promising alternative to wood fillers in the production of thermoplastic composites. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102:5191–5201, 2006     

Investigating the acoustical properties of carbon fiber‐, glass fiber‐, and hemp fiber‐reinforced polyester composites

Wood is one of the main materials used for making musical instruments due to its outstanding acoustical properties. Despite such unique properties, its inferior mechanical properties, moisture sensitivity, and time‐ and cost‐consuming procedure for making instruments in comparison with other materials (e.g., composites) are always considered as its disadvantages in making musical instruments. In this study, the acoustic parameters of three different polyester composites separately reinforced by carbon fiber, glass fiber, and hemp fiber are investigated and are also compared with those obtained for three different types of wood specimens called poplar, walnut, and beech wood, which have been extensively used in making Iranian traditional musical instruments. The acoustical properties such as acoustic coefficient, sound quality factor, and acoustic conversion factor were examined using some non‐destructive tests based on longitudinal and flexural free vibration and also forced vibration methods. Furthermore, the water absorption of these polymeric composites was compared with that of the wood samples. The results reveal that the glass fiber‐reinforced composites could be used as a suitable alternative for some types of wood in musical applications while the carbon fiber‐reinforced composites are high performance materials to be substituted with wood in making musical instruments showing exceptional acoustical properties. POLYM. COMPOS., 35:2103–2111, 2014. © 2014 Society of Plastics Engineers     

Environmental durability of banana‐fiber‐reinforced phenol formaldehyde composites

We explored the environmental aging behavior of banana‐fiber‐reinforced phenol formaldehyde (PF) composites. The composites were subjected to water aging, thermal aging, soil burial, and outdoor weathering. The effects of chemical modification and hybridization with glass fibers on the degradability of the composites in different environments were analyzed. The extent of degradation was measured by changes in the weight and tensile properties after aging. Absorbed water increased the weight of water‐aged composites, and chemical treatments and hybridization decreased water absorption. The tensile strength and modulus of the banana/PF composites were increased by water aging, whereas the strength and modulus of the glass/PF composites were decreased by water aging. As the glass‐fiber loading was increased in the hybrid composites, the increase in strength by water aging was reduced, and at higher glass‐fiber loadings, a decrease in strength was observed. The tensile properties of the composites were increased by oven aging. The percentage weight loss was higher for soil‐aged samples than for samples weathered outdoors. The weight loss and tensile strength of the glass/PF composites and banana/glass/hybrid/PF composites were much lower than those of the banana/PF composites. Silane treatment, NaOH treatment, and acetylation improved the resistance of the banana/PF composites on outdoor exposure and soil burial. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 2521–2531, 2006     

Dynamical mechanical analysis of sisal/oil palm hybrid fiber‐reinforced natural rubber composites

Natural rubber was reinforced with sisal and oil palm fibers and was subjected to dynamic mechanical analysis to determine the dynamic properties as a function of temperature. The storage modulus E′ was found to increase with weight fraction of fiber. This is due to the increased stiffness imparted by the natural fibers. Loss modulus increased with loading while the damping property was found to decrease. The fibers were subjected to alkali treatment of different concentrations namely 0.5, 1, 2, and 4% and the dynamic properties were studied. In the case of composites containing chemically modified fibers, storage modulus and loss modulus were found to increase. Scanning electron micrographs of tensile fracture surfaces of treated and untreated composites demonstrated better fiber–matrix bonding in the case of the former. POLYM. COMPOS., 27: 671–680, 2006. © 2006 Society of Plastics Engineers     

Recent development and future trends in coir fiber‐reinforced green polymer composites: Review and evaluation

Development of natural fiber composites with thermoplastics and thermosets finds applications in various fields, from agriculture to automotive. It can reduce the dependency on petroleum resources which causes several environmental problems. Natural fibers are renewable and biodegradable that reduces carbon footprint to the environment. Coir fibers are natural fibers used in the development of composites offers comparable properties with other mineral fillers. This article reviews different methods of coir fiber modification include alkali treatment, silane treatment, hydrogen peroxide treatment, sodium hypochlorite treatment, sodium periodate treatment coupled with p‐aminophenol and urea, treatment with benzene diazonium salt and maleated coupling agent. It also reviews composites of coir fiber with thermoplastic, rubber and thermoset plastics. Hybrid composites based on coir fiber are also being discussed. Thermoplastic composites such as biodegradable (PLA, PBS) and petroleum‐based polymers (PE, PP) and thermoset polymers include polyurethane, epoxy and polyester based composites also reviewed. Degradation and biodegradation studies were reviewed in the case of biodegradable polymers. Hybrid fibers of coir with other natural and mineral fibers have recently been used in composite industry has also been reviewed. All these composites show better properties. It can be used in different applications in the field of automobile, building and construction, consumer products and furniture. POLYM. COMPOS., 37:3296–3309, 2016. © 2015 Society of Plastics Engineers     

Localized thermal analysis of carbon fiber‐reinforced polypropylene composites

The effect of carbon fiber (CF) and annealing temperature on polypropylene (PP) microstructure was studied. The crystalline state of polymer matrix was found to be a strong function of thermal history. The effect of annealing temperature on the microstructure evolution of PP in the presence of CFs was characterized by using X‐ray diffraction, DSC and localized thermal analysis. The melting behavior of CF‐reinforced PP composite was strongly dominated by the thermal history and was weakly influenced by the presence of CFs. The interface between a CF and PP matrix was found to be weak. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Manufacture of fiber‐reinforced composites by microwave assisted pultrusion

A brief review of the potential for microwave heating in the manufacture of fiberreinforced composites is presented, with particular emphasis on the Microwave Assisted Pultrusion (MAP). Manufacture of a 6 mm cylindrical glass reinforced profile, based on a number of latent‐cure epoxy resins by MAP is described. These materials combine room temperature stability (long pot life) with rapid crosslinking at elevated temperature. The measured line speeds exceeded 2 m/min, using approximately 800 W of applied microwave power in a single mode TM₀₁₀ cavity operating at 2450 MHz. The measured pulling force was about 250 N, showing a stick‐slip behavior for a crosslinked profile. The ultimate tensile strength and the interlaminar shear strength of the profiles increased after post curing, suggesting that the extent of crosslinking in the MAP die may be diffusion limited.     

Properties and process ability of long fiber‐reinforced polymeric composites

The addition of nanoparticles to polymeric matrices has shown great promise for improving mechanical and thermal properties; however, this improvement comes with a decrease of processability. In this study, two different glass fabrics were used. One of them was Windstrand, a stitched equally‐biaxial R‐glass fabric the other was Advantex, a unidirectional glass fiber mat. Both of them are provided by Owens Corning. The mats were sprayed with carbon nanofibers (CNF) on both sides. Mechanical properties of composites manufactured via vacuum‐assisted resin transfer molding were obtained. Permeability, as a measure of processability, of the sprayed glass mats was measured. Mechanical properties are improved, whereas permeability decreases with the addition of CNF. POLYM. COMPOS., 35:655–664, 2014. © 2013 Society of Plastics Engineers     

Recycled‐disposable‐chopstick‐fiber‐reinforced polypropylene green composites

The utilization of disposable chopsticks is very popular in Taiwan, China, and Japan and is one of the major sources of waste in these countries. In this study, recycled disposable chopstick fiber was chemically modified. Subsequently, this modified fiber and polypropylene‐graft‐maleic anhydride were added to polypropylene (PP) to form novel fiber‐reinforced green composites. A heat‐deflection temperature (HDT) test showed an increase of approximately 81% for PP with the addition of 60‐phr fibers, and the HDT of the composite could reach up to 144.8°C. In addition, the tensile strength, Young's modulus, and impact strength were 66, 160.3, and 97.1%, respectively, when the composite material was 40‐phr fibers. Furthermore, this type of reinforced PP would be more environmentally friendly than an artificial‐additive‐reinforced one. It could also effectively reduce and reuse the waste of disposable chopsticks and lower the costs of the materials. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Durability of glass‐fiber‐reinforced polymer composites in an alkaline environment

This study investigated the aging of urethane and urethane‐modified vinyl ester (UMVE) GFRPs (glass fiber reinforced polymers) when they were exposed to alkaline solution for six months under a sustained load of 34.5 MPa or 16–20% of their tensile strength. The second experiment exposed both types of GFRP to alkaline solution without load for 6 months. The final experiment determined the alkaline solution diffusion coefficients into GFRP and neat polymer resin samples by measuring the change in mass of each sample as a function of time. After the GFRP samples were aged for 6 months, their tensile strengths were measured and compared with that of non‐aged samples to determine the aging effect. It was found that alkaline solution alone without sustained load did not significantly reduce or change the tensile strength of any GFRP sample. However, the presence of sustained load greatly increased the aging effect, particularly more for urethane GFRP than on UMVE GFRP. Urethane GFRP experienced a tensile strength reduction of 57.5%, while UMVE GFRP lost 27.3% of its original tensile strength. J. VINYL ADDIT. TECHNOL., 13:221–228, 2007. © 2007 Society of Plastics Engineers     

Processing‐interphase‐property relationship in fiber‐reinforced thermosetting‐matrix composites

Fabrication of thermosetting‐matrix composites is based on a critical step of cure, which involves applying a predefined temperature cycle to a fiber‐resin mixture. Several temperature‐dependent mass transport processes occur in the vicinity of the reinforcement fiber, leading to the formation of an interphase region with different chemical and physical properties from the bulk resin. The cure cycles applied on the macroscopic boundaries of the composite govern the microscopic cure kinetics near the fiber surface, which in turn determines the interphase and composite properties. A predictive approach to directly linking the cure cycles and final composite properties is not presently available and is established for the first time in this paper. A multiscale thermochemical model is developed to predict the concentration profile evolution with time near fiber surfaces at various locations across the composite thickness. The concentration profiles at the gelation time are mapped to modulus profiles within the interphase region, and a finite element analysis is used to determine the overall composite modulus in terms of the constituent interphase, fiber, and matrix properties. Relevant numerical results are presented for the first time where the composite modulus is directly linked to the cure cycle and interphase formation parameters without assumed structures or properties of the interphase. The results provide useful information for selecting material components and cure cycles parameters to achieve desired interphase and composite properties. POLYM. COMPOS., 26:193–208, 2005. © 2005 Society of Plastics Engineers