Effects of wood flour and chitosan on mechanical,chemical, and thermal properties of polylactide

Composites of polylactide (PLA, 100–60 wt%) and wood flour (0–40 wt%) were prepared to assess the effects of wood filler content on the mechanical, chemical, thermal, and morphological properties of the composites. The polysaccharide chitosan (0–10 wt%) was added as a potential coupling agent for the PLA‐wood flour composites. Addition of wood flour significantly increased the flexural modulus and the storage modulus of PLA‐wood flour composite, but neither the wood flour nor chitosan had an effect on the glass transition temperature (T_g). Fourier transform infrared spectra did not show any evidence of covalent bonding, but chitosan at the interface between wood and PLA is thought to have formed hydrogen bonds to PLA‐carbonyl groups. SEM images of fracture surfaces showed that fiber breakage was far more common than fiber pullout in the composites. No evidence of discrete chitosan domains was seen in SEM micrographs. When added at up to 10 wt% (based on wood flour mass), chitosan showed no significant effect on the mechanical, chemical, or thermal properties of the composites, with property changes depending on wood flour content only. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers.     

Anionic nylon 6/TiO2 composite materials: Effects of TiO2 filler on the thermal and mechanical behavior of the composites

The nylon 6‐based composite materials containing untreated and surface‐treated TiO₂ particles with 3‐aminopropyltriethoxysilane (APTEOS), as coupling agent were prepared by in situ anionic polymerization of ε‐caprolactam in the presence TiO₂ as a filler using the rotational molding technique. The thermal behavior and mechanical properties of the neat nylon 6 and its composites were investigated using various techniques such as differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), dynamic mechanical analysis (DMA), a tensile and flexural test and impact strength. Experimental results revealed that both untreated and surface‐modified TiO₂ had distinct influence on the melting temperature (T_m), crystallization temperature (T_c), and degree of crystallinity (α_DSC), thermal stability, storage modulus (E′), and loss factor (tan δ), and mechanical properties of nylon 6 matrix. Dynamical mechanical analysis indicated that addition of TiO₂ particles into nylon 6 matrix increased both the storage modulus and the glass transition temperature. The corresponding values of nylon 6 composites with modified filler were higher than that of nylon 6 composite with untreated TiO₂ particles. Tensile and flexural characteristics of the nylon 6 composites were found to increase while the elongation at break and impact strength with increase in TiO₂ concentration relative to neat nylon 6. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Dynamic mechanical properties of Al2O3/poly(ether ether ketone) composites

The dynamic mechanical properties of high‐performance polymer matrix composites based on semicrystalline poly(ether ether ketone) (PEEK) and aluminum oxide (Al₂O₃) were evaluated in the temperature range of 30–250°C with a three‐point‐bending mode at a frequency of 1 Hz. The storage modulus and loss modulus changed significantly with the variation of the Al₂O₃ content in the PEEK matrix. The Al₂O₃ reinforcement was more pronounced above the glass‐transition temperature (T_g). A composite containing 60 wt % (33 vol %) Al₂O₃ exhibited about a 78% increase in the storage modulus at 50°C and about a 200% increase at 200°C. However, there was no significant change in the mechanical loss factor and T_g associated with the peak of the mechanical loss factor or loss modulus with the addition of Al₂O₃. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 568–575, 2007     

Flammability and thermomechanical properties of dianhydride‐modified polybenzoxazine composites reinforced with carbon fiber

Composites based on carbon fiber (CF) and benzoxazine (BA‐a) modified with PMDA were investigated. The flammability of the carbon fiber composites was examined by limiting oxygen index (LOI) and UL‐94 vertical tests. The LOI values increased from 26.0 for the CF/poly(BA‐a) composite to 49.5 for the CF‐reinforced BA‐a/PMDA composites as thin as 1.0 mm and the CF‐reinforced BA‐a/PMDA composites were also achieved the maximum V‐0 fire resistant classification. Moreover, the incorporation of the PMDA into poly(BA‐a) matrix significantly enhanced the T_g and the storage modulus (E') values of the CF‐reinforced BA‐a/PMDA composites rather than those of the CF/poly(BA‐a). The T_g values and storage moduli of the obtained CF‐reinforced BA‐a/PMDA composites were found to have relatively high value up to 237°C and 46 GPa, respectively. The CF‐reinforced BA‐a/PMDA composites exhibited relatively high degradation temperature up to 498°C and substantial enhancement in char yield with a value of up to 82%, which are somewhat higher compared to those of the CF/poly(BA‐a) composite, i.e., 405°C and 75.7%, respectively. Therefore, due to the improvement in flame retardant, mechanical and thermal properties, the obtained CF‐reinforced BA‐a/PMDA composites exhibited high potential applications in advanced composite materials that required mechanical integrity and self‐extinguishing property. POLYM. COMPOS., 34:2067–2075, 2013. © 2013 Society of Plastics Engineers     

Thermal and mechanical properties of wood flour–polystyrene blends from postconsumer plastic waste

Polystyrene (PS) from packing materials and plastic cups was reinforced with 30 and 50% wood flour through a blending process with and without a commercial compatibilizing agent. The processability of the pure recycled polystyrene (rPS) and wood–rPS composites was studied in terms of the torque of the mixing process; this was then compared with that of a commercial virgin multipurpose PS. The physical and mechanical properties were compared with those of the virgin PS reinforced with 30 and 50% wood flour. The results show that the mechanical properties of the pure and reinforced rPS did not decrease with respect to the virgin PS, and in terms of the impact strength, the rPS was superior to the virgin plastic. The mechanical properties were not affected by the commercial compatibilizing agent, but the torque of the blends was significantly lower with the compatibilizer. Differential scanning calorimetry (DSC) and dynamic mechanical analysis were used to study the glass‐transition temperature (T_g) of both the pure virgin PS and pure rPS and the wood flour–PS composites. The T_g values of the rPS and wood–rPS composites were higher than those of the virgin PS and wood–virgin PS composites. The use of rPS increased the stiffness and flexural modulus of the composites. Thermogravimetric analysis revealed that the thermal stability of rPS and its composites was slightly greater than that of the virgin PS and its composites. These results suggest that postconsumer PS can be used to obtain composite materials with good mechanical and thermal properties. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

A comparison study: The new extended shelf life isopropyl ester PMR technology versus the traditional methyl ester PMR approach

Polymerization of monomeric reactants (PMR) monomer solutions and carbon cloth prepregs of PMR II‐50 and VCAP‐75 were prepared using both the traditional limited shelf life methanol based PMR approach and a novel extended shelf life isopropanol based PMR approach. The methyl ester and isopropyl ester based PMR monomer solutions and PMR prepregs were aged for up to 4 years at freezer and room temperatures. The aging products formed were monitored using high pressure liquid chromatography (HPLC). The composite processing flow characteristics and volatile contents of the aged prepregs were correlated versus room temperature storage time. Composite processing cycles were developed and six‐ply cloth laminates were fabricated with prepregs after various extended room temperature storage times. The composites were then evaluated for glass transition temperature (T_g), thermal decomposition temperature (T_d), initial flexural strength (FS), and modulus (FM), long term (1000 h at 316°C) thermal oxidative stability (TOS), and retention of FS and FM after 1000 h aging at 316°C. The results for each ester system were comparable. Freezer storage was found to prevent the formation of aging products for both ester systems. Room temperature storage of the novel isopropyl ester system increased PMR monomer solution and PMR prepreg shelf life by at least an order of magnitude, while maintaining composite thermal and mechanical properties. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 99: 3549–3564, 2006     

Dynamic mechanical study of epoxy,epoxy/glass,and glass/epoxy/wood hybrid composites aged in various media

It was proposed and subsequently established that wrapping of red oak wood crossties with epoxy impregnated glass fiber composites will impart longer service life and better stiffness and strength characteristics to these hybrid ties than conventional ones and will help them better withstand environmental extremes. The objective was to understand the degrading effects of aqueous (distilled water), saline (NaCl), acidic (HCl), and alkaline (NaOH) solutions, as well as accelerated aging and freeze/thaw cycling environments on the dynamic and static mechanical properties of these hybrid materials (i.e., wood, wrapped with fiber reinforced resin) and their components. Also micrographs of composite samples, obtained through scanning electron microscopy (SEM), were studied to determine the failure mechanism of composite specimens aged in different environments. Results showed that immersion in aging media lowered the glass transition temperature (T_g) and enhanced apparent phase separation in the samples because of polymer plasticization. In water immersion, the T_g and the stiffness increased with time owing to continued resin curing. At ambient temperature, sustained load had little effect on the mechanical behavior of the aged samples. The extent of degradation was the least for samples aged in salt solution. Soaking in room‐temperature acid solution was most damaging to pure red oak wood samples. Six‐cycle aging did not damage the neat resin or the hybrid samples, whereas it damaged pure wood specimens. Therefore, the composite wrapping around the wood core of the hybrid sample protected it sufficiently, thereby preventing damage to the hybrid specimen during the aging process. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers     

Thermophysical properties of anhydride‐cured epoxy/nano‐clay composites

Polymer nano‐composites made with a matrix of anhydride‐cured diglycidyl ether of bisphenol A (DGEBA) and reinforced with organo‐montmorillonite clay were investigated. A sonication technique was used to process the epoxy/clay nano‐composites. The thermal properties of the nano‐composites were measured with dynamic mechanical analysis (DMA). The glass transition temperature T_g of the anhydride‐cured epoxy was higher than the room temperature (RT). For samples with 6.25 wt% (4.0 vol%) of clay, the storage modulus at 30°C and at (T_g + 15)°C was observed to increase 43% and 230%, respectively, relative to the value of unfilled epoxy. The clay reinforcing effect was evaluated using the Tandon‐Weng model for randomly oriented particulate filled composites. Transmission electron microscopy (TEM) examination of the nano‐composites prepared by sonication of clays in acetone showed well‐dispersed platelets in the nano‐composites. The clay nano‐platelets were observed to be well‐intercalated/expanded in the anhydride‐cured epoxy resin system. POLYM. COMPOS., 26:42–51, 2005. © 2004 Society of Plastics Engineers.     

Understanding the viscoelastic properties of extruded polypropylene wood plastic composites

The main goal of this study was to analyze the effect of process additives, that is, maleated polypropylene (MAPP), and a nucleating agent on the viscoelastic properties of different types of extruded polypropylene (PP) wood plastic composites manufactured from either a PP homopolymer, a high crystallinity PP, or a PP impact copolymer using dynamic mechanical thermal analysis. The wood plastic composites were manufactured using 60% pine wood flour and 40% PP on a Davis‐Standard Woodtruder?. Dynamic mechanical thermal properties, polymer damping peaks (tan δ), storage modulus (E′), and loss modulus (E″) were measured using a dynamic mechanical thermal analyzer. To analyze the effect of the frequency on the dynamic mechanical properties of the various composites, DMA tests were performed over a temperature range of ?20 to 100°C, at four different frequencies (1, 5, 10, and 25 Hz) and at a heating rate of 5°C/min. From these results, the activation energy of the various composites was measured using an Arrhenius relationship to investigate the effect of MAPP and the nucleating agent on the measurement of the interphase between the wood and plastic of the extruded PP wood plastic composites. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 1638–1644, 2003     

Positive temperature coefficient to resistively characteristics of polystyrene/nickel powder/multiwall carbon nanotubes composites

Positive temperature coefficient to resistivity (PTCR) characteristics of polystyrene (PS)/Ni‐powder (40 wt%) composites in the presence of multiwall carbon nanotubes (MWCNTs) has been investigated with reference to PS/carbon black (CB) composites. The PS/CB (10 wt%) composites showed a sudden rise in resistivity (PTC trip) at ≈110°C, above the glass transition temperature (T_g) of PS (T_g ≈95°C). Interestingly, the PTC trip temperature of PS/Ni‐powder (40 wt%)/MWCNT (0.75 phr) composites appeared at ≈90°C (below T_g of PS), indicating better dimensional stability of the composites at PTC trip temperature. The PTC trip temperature of the composites below the T_g of matrix polymer (PS) has been explained in terms of higher coefficient of thermal expansion (CTE) value of PS than Ni that led to a disruption in continuous network structure of Ni even below the T_g of PS. The dielectric study of PS/Ni‐powder (40 wt%)/MWCNT (0.75 phr) composites indicated possible use of the PTC composites as dielectric material. Dynamic mechanical analysis (DMA) and thermogravimetric analysis studies revealed higher storage modulus and improved thermal stability of PS/Ni‐powder (40 wt%)/MWCNT (0.75 phr) composites than the PS/CB (10 wt%) composites. POLYM. COMPOS., 33:1977–1986, 2012. © 2012 Society of Plastics Engineers     

Effect of fiber orientation on viscoelastic properties of polymer matrix composites subjected to thermal cycles

Fibers in polymer composites can be designed in various orientations for their usage in service life. Various fiber orientated polymer composites, which are used in aeroplane and aerospace applications, are frequently subjected to thermal cycles because of the changes in body temperatures at a range of −60 to 150°C during flights. It is an important subject to investigate the visco‐elastic properties of the thermal cycled polymer composite materials which have various fiber orientations during service life. Continuous fiber reinforced composites with a various fiber orientations are subjected to 1,000 thermal cycles between the temperatures of 0 and 100°C. Dynamic mechanic thermal analysis (DMTA) experiments are carried out by TA Q800 type equipment. The changes in glass transition temperature (T_g), storage modulus (E′), loss modulus (E′′) and loss factor (tan δ) are inspected as a function of thermal cycles for different fiber orientations. It was observed that thermal and dynamic mechanical properties of the polymer composites were remarkably changed by thermal cycles. It was also determined that the composites with [45°/−45°]_s fiber orientation presented the lowest dynamic mechanical properties. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

Thermal and dynamic mechanical behavior of poly(vinyl chloride)/wood flour composites

Thermal and dynamic mechanical behaviors of wood plastic composites made of poly vinyl chloride (PVC) and surface treated, untreated wood flour were characterized by using differential scanning calorimetry and dynamic mechanical analysis. Glass transition temperature (T_g) of PVC was slightly increased by the addition of wood flour and by wood flour surface treatments. Heat capacity differences (ΔC_p) of composites before and after glass transition were markedly reduced. PVC/wood composites exhibited smaller tan δ peaks than PVC alone, suggesting that less energy was dissipated for coordinated movements and disentanglements of PVC polymer chains in the composites. The rubbery plateaus of storage modulus (E′) curves almost disappeared for PVC/wood composites in contrast to a well defined plateau range for pure PVC. It is proposed that wood flour particles act as “physical crosslinking points” or “pinning centers” inside the PVC matrix, resulting in the absence of the rubbery plateau and high E′ above T_g. The mobility of PVC chain segments were further retarded by the presence of surface modified wood flour. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Isothermal physical aging of a fully cured epoxy—amine thermosetting system

The rate and effects of isothermal physical aging of a fully cured epoxy—amine/glass fiber composite specimen were studied for a wide range of isothermal aging temperatures (−180 to 200°C) using a freely oscillating torsion pendulum technique: torsional braid analysis (TBA). As assigned from the maxima in the mechanical loss vs. temperature, the glass transition temperature, T_g, was 182°C (0.9 Hz), and the principal glassy-state secondary transition temperature, T_β, was ≈ −30°C (1.9 Hz). Plots of the increase in the isothermal modulus and of the decrease in the isothermal mechanical loss were linear vs. log aging time; their slopes provided aging rates. It was found that the isothermal aging rate varies with isothermal aging temperature (T_a) and that there are two maxima in the aging rate vs. T_a. A correlation presumably exists between the two maxima in the aging rate and the two transitions. This is not surprising since mechanical loss maxima (i.e., transitions) and aging rate maxima both correspond to specific, localized, and restricted submolecular motions. Effects after isothermal physical aging were investigated vs. temperature in terms of change of modulus of the specimen. The effect of isothermal aging existed primarily in a narrow temperature region localized about T_a. The majority of the isothermal aging effect can be eliminated by heating to temperatures above T_a, but below T_g. Theoretical and practical implications of this observation are discussed. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 64: 55–67, 1997     

Rectorite/thermoplastic polyurethane nanocomposites. II. Improvement of thermal and oil‐resistant properties

Organ‐rectorite/thermoplastic polyurethane (OREC/TPUR) nanocomposites were synthesized via melt intercalation. The dynamic mechanical properties by dynamic mechanical analysis (DMA), thermal and oil‐resistant properties were investigated. The results show that the storage modulus (E′), loss modulus (E″), and glass‐transition temperature (T_g) of the nanocomposites have an increase to some extent than those of pure TPUR. The thermal stability of nanocomposites was also studied in detail by thermal gravity analysis (TGA), which was higher than that of pristine TPUR matrix when the content of organic REC is at 2 wt %, and the decomposition temperature at 10% weight loss of OREC/TPUR is greatly increased up to 330°C from 315°C. Oil uptake of the composites is also significantly reduced in comparison with TPUR matrix, which is ascribed to the good barrier effect of nanosheets of OREC. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 1165–1169, 2005     

Effect of surface structure of porous silica microballoons on dynamic mechanical properties of amine cured epoxy resin composites

Dynamic mechanical properties were studied for epoxy resin filled with porous silica microballoons with varying surface area, pore radius, pore volume and adsorbed water. The glass transition temperature (T_g) of the composites is 12–14°C lower than the T_g of the unfilled epoxy resin. This T_g depression is attributed to the preferential adsorption of curing agents on the porous silica microballoons. Tg of the composite increases with increase in the adsorbed water on fillers. The storage modulus has a distinct correlation with the Hg-surface area of silica microballoons, which corresponds to the sum of the surface area of pores with radii larger than about 4 nm. Tan δ_c tan δ_m decreases with increasing Hg-surface area.     

Dynamic mechanical properties of pineapple leaf fiber polyester composites

In the recent years, lignocellulosic fibers that originate from a renewable source have been found to provide good reinforcement in polymer matrices. Among the natural fibers, pineapple leaf fiber (PALF) exhibits excellent mechanical properties, besides possessing low density, high stiffness, and low cost. The dynamic mechanical properties, storage modulus (E′), and loss tangent of PALF‐reinforced polyester (PER) composites were evaluated at three frequencies 0.1, 1, and 10 Hz and temperatures ranging from 30 to 200°C. Addition of PALF of 30 mm length (aspect ratio 600) was found to increase the storage modulus leading to a maximum value at 40 wt%. The glass transition temperature (T_g) of the composite of 40 wt% showed a positive shift indicating high polymer/fiber interaction. A new relaxation is observed at 40 wt% showing the presence of a strong interphase at all aspect ratios. SEM photographs of fracture surfaces of composites confirm the results obtained from static and dynamic mechanical analysis. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers     

Use of an epoxidized oil‐based resin as matrix in vegetable fibers‐reinforced composites

Hemp fibers were used as natural reinforcement in composites of thermosetting vegetal oil based resin. Boards with fibers content from 0 to 65 vol % were produced by hot pressing. The mechanical properties were investigated with flexural testing. The effect of effect has been observed on both modulus and strength, indicating a good fiber–matrix interfacial adhesion, which was confirmed by means of scanning electron microscopy observations. Dynamic mechanical analysis also showed an important reinforcement effect in the polymer rubbery region, where at 180°C the storage modulus increased from 17 MPa for the neat resin to 850 MPa for 65 vol % fiber content composites. It also revealed an glass transition temperature decrease when fiber amount in the composite increased. Additional experiments based on differential scanning calorimetry show a weakly accelerated cure when fibers content increases, which usually lead to a lower T_g. But, this phenomenon alone cannot explain the observed T_g change. Contact angle on hemp evolution with time for the resin components show that anhydride is totally absorbed after a few seconds, whereas contact angle of epoxydized oil decreases slowly. This indicates probably a preferential anhydride absorption that leads to a lower amount of anhydride in the matrix and as a consequence to a reduced T_g. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 4037–4043, 2006     

Hybrid fiber fabric composites from poly ether ether ketone and glass fiber

Poly ether ether ketone (PEEK) polymer was extruded into filaments and cowoven into unidirectional hybrid fabric with glass as reinforcement fiber. The hybrid fabrics were then converted into laminates and their properties with special reference to crystallization behavior has been studied. The composite laminates have been evaluated for mechanical properties, such as tensile strength, interlaminar shear strength (ILSS), and flexural strength. The thermal behavior of the composite laminates were analyzed using differential scanning calorimeter, thermogravimetric analyzer, dynamic mechanical analyzer (DMA), and thermomechanical analyzer (TMA). The exposure of the fabricated composite laminates to high temperature (400 and 500°C) using radiant heat source resulted in an improvement in the crystallanity. The morphological behavior and PEEK resin distribution in the composite laminates were confirmed using scanning electron microscope (SEM) and nondestructive testing (NDT). Although DMA results showed a loss in modulus above glass transition temperature (T_g), a fair retention in properties was noticed up to 300°C. The ability of the composite laminates to undergo positive thermal expansion as confirmed through TMA suggests the potential application of glass–PEEK composites in aerospace sector. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci 117:1446–1459, 2010     

Effect of filler addition and weathering conditions on the performance of PVC/CaCO3 composites

This study deals with the effects of calcium carbonate (CaCO₃) fillers and hygrothermal aging on the performance of polyvinylchloride (PVC). The properties of the PVC/CaCO₃ composite were studied before and after aging in water up to 3 months at 24°C ± 3°C, 70°C, and 90°C. In terms of fillers effect, it was found that the incorporation of fillers in PVC induces an increase in both T_g value and storage modulus; however, it had no significant effect on the water absorption. However, the addition of fillers has resulted in an improvement in the elastic modulus, whereas it has shown harmful effect on the tensile strength and elongation at break. Concerning flexural properties, an important filler percentage, that is, 35 wt%, is proved to be the optimum content to achieve maximum strength and modulus as well as wear properties. In terms of aging impact, it was found that shift in color on aging occurs noticeably. Elastic modulus, tensile strength, flexural strength, and flexural modulus increase with increasing temperature from ambient to 70°C, whereas they decrease at 90°C. Dynamic mechanical thermal analysis confirmed that at high temperature, the absorbed water affects the PVC matrix during aging. As a result, a loss in strength and stiffness but a gain of ductility was observed. The great quantity of absorbed water acts as a barrier layer and, thus, minimizes the wear. POLYM. COMPOS., 37:2171–2183, 2016. © 2015 Society of Plastics Engineers     

Dielectric and dynamic mechanical relaxation behavior of exfoliated nano graphite reinforced flouroelastomer composites

Dynamic mechanical analysis and dielectric relaxation spectra of exfoliated nano graphite reinforced flouroelastomer composites were used to study their relaxation behavior as a function of temperature (−80°C to +40°C) and frequency (0.01 to 10⁵ Hz). The effect of filler loadings on glass transition temperature was marginal for all the composites and T_g value was in the narrow range of 7.8–8.4°C, which has been explained on the basis of relaxation dynamics of polymer chains in the vicinity of fillers. Strain‐dependent dynamical parameters were evaluated at dynamic strain amplitudes of 0.01–10%. The nonlinearity in storage modulus has been explained on the concept of filler‐polymer interaction and filler aggregation of the nano graphite platelets. The variation in real and complex part of impedance with frequency has been studied as a function of filler. The percolation of the nano graphite as studied by conductivity measurements is also reported. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers.