蜂窝纸板振动传递特性的有限元仿真分析

目的针对蜂窝纸板的振动防护性能,研究不同结构和材料参数的蜂窝纸板振动传递特性的有限元仿真分析方法。方法利用有限元软件Abaqus/Standard建立蜂窝纸板-质量系统模型,设定2种蜂窝纸板,分别具有不同的面纸材料参数和蜂窝胞元边长。仿真分析蜂窝纸板的振动传递特性,并对其进行实验验证。结果通过仿真和实验得到了蜂窝纸板的振动传递率-频率曲线,共振频率的仿真结果与实验值误差小于3.43%,共振时振动传递率的仿真结果与实验值误差小于11.31%。结论利用该有限元仿真方法,能够获得不同结构和材料参数的蜂窝纸板的振动传递特性。仿真分析结果表明,面纸定量对蜂窝纸板振动传递特性的影响不大,而蜂窝胞元边长较大的蜂窝纸板,其系统共振频率较小,振动传递率变化不明显。     

蜂窝纸板缓冲性能的研究及应用

通过蜂窝纸板的静态压缩性能试验,对其缓冲性能进行了研究。同时,将蜂窝纸板一较常用的缓冲材料进行比较,对是逢氏板在包装领域的应用起到积极作用。     

多层叠加蜂窝纸板压缩特性研究

通过RMT计算机辅助压力自动测试系统对多层叠加蜂窝纸板压缩特性进行了理论分析和不同速率下的静态压缩试验研究,得到了二层蜂窝纸板连续静、动态压缩F-δ、σ-ε特性曲线.试验结果表明:在2种速率压缩状态下,二层叠加蜂窝纸板的压缩特性基本一致,曲线明显呈周期性,每个周期都与其中一层的静态压缩特性一致;各层按照屈服强度(即弹性阶段应力峰值)由小到大的顺序依次屈服,经历弹塑性、塑性和压实变形各阶段;曲线中的周期脉动对其缓冲性能将产生不利影响,应加以注意.     

预压缩处理蜂窝纸板静压缩特性试验研究

通过RMT计算机辅助压力自动测试系统,对蜂窝纸板进行预压缩处理,并对经处理后的蜂窝纸板特性进行了静态压缩试验研究,得到了单层和多层蜂窝纸板连续静、动态压缩F-δ、σ-ε特性曲线.试验结果表明:经预压缩处理后,蜂窝纸板静态压缩特性曲线明显呈现出弹性、塑性和压实变形3个阶段,弹性阶段产生的应力峰值与塑性阶段产生的应力值相同,多层蜂窝纸板的静态压缩特性已不存在周期性脉动现象,改善了蜂窝纸板的缓冲性能.     

不同速率下蜂窝纸板静态压缩特性的试验研究

通过RMT计算机辅助压力自动测试系统对2种蜂窝纸板进行了不同速率下的静态压缩试验,得到了连续静态压缩F-δ、σ-ε特性曲线.试验结果表明:2种速率压缩状态下,蜂窝纸板的静态压缩特性基本一致,出现明显的弹性、弹塑性、塑性和压实变形4个阶段,因此在蜂窝纸板的某些设计与应用场合可采用小速率静态压缩特性代替大速率静态压缩特性,从而使问题简化.     

蜂窝纸板静态缓冲性能的影响因素分析

分析了影响蜂窝纸板静态缓冲性能的3个因素:蜂窝纸板厚度、蜂窝孔径和蜂窝纸芯定量。根据静态压缩试验所得的应力-应变曲线,得出了3个影响因素对临界应力和临界应变的影响趋势,为缓冲包装中蜂窝纸板的选材提供一定的设计依据。     

蜂窝纸板缓冲机理

根据高分子材料、复合材料以及包装动力学等理论知识，从流变学及力学性能方面深入分析了蜂窝纸板的缓冲机理，并指出了蜂窝纸板中气体的重要作用以及对力学性能的影响，从而为蜂窝纸板应用提供了一定的理论依据。     

蜂窝纸板静态压缩力学性能建模研究

分析了蜂窝纸板准静态加载下的压缩特性,采用分段函数的方法根据蜂窝纸板压缩过程中的4种主要变形机制建立了蜂窝纸板的压缩本构模型并用实验进行了验证,模型中采用了标准化应力,通过一幅图即可方便地总结一族具有同样材质,同样厚跨比t/l的蜂窝纸板的性能,为新型蜂窝纸板的结构开发和缓冲包装用蜂窝纸板合理选材提供了理论依据.     

蜂窝纸板压缩破坏机理研究

从蜂窝纸板的结构和力学角度分析了蜂窝纸板的破坏模式、纸蜂窝芯的压缩破坏过程和蜂窝胞壁壁板受载破坏机理,得知蜂窝纸板的压缩破坏主要与纸蜂窝芯的结构和蜂窝胞壁的屈曲有关,为蜂窝纸板缓冲性能的研究提供了理论基础.     

蜂窝纸板箱的静态压缩特性研究

建立了蜂窝纸板箱的基本方程,并对蜂窝纸板箱进行了有限元模拟,利用ANSYS对其压缩特性进行了计算;得到了中面受均布载荷时无衬垫和带有蜂窝纸板衬垫两种情况下蜂窝纸板箱的应力图和变形图;同时分析了箱体的应力和变形特点.结果表明:在蜂窝纸板箱底部的中央位置应力和变形均为最大值,这将影响其抗压性能;蜂窝纸板衬垫可以有效地降低最大应力值.此结论为蜂窝纸板箱的优化设计提供了参考依据.     

Experimental investigation into the cushioning properties of honeycomb paperboard

The cushioning properties of honeycomb paperboards are studied by means of experimental analysis. Experimental results indicate that the cushioning behaviour of paper honeycombs with and without liners are similar, but the cushioning capability is significantly larger for the material with liners. Experiment and theory show that the relative density of paper honeycomb core has a significant effect on the cushioning properties of honeycomb paperboards; however, the basis weight of the liner has only little effect. Experimental results also show that the energy absorption properties of multilayer honeycomb paperboards are not always higher than those of monolayer honeycomb paperboards, and that the height of honeycomb paperboard has an effect on its cushioning properties. These results can be used to characterize and improve the cushioning properties of honeycomb paperboard pads efficiently. Copyright © 2008 John Wiley & Sons, Ltd.     

基于ANSYS8.0的蜂窝纸板力学性能研究

建立了蜂窝纸板的基本力学方程,利用ANSYS 8.0对其静态特性进行了计算;得到了面受均布载荷时蜂窝纸板的应力分布图,分析了蜂窝纸芯的应力特点.结果表明:应力集中主要在蜂窝纸板的面纸和芯纸的胶接处,并出现应力峰值,这将对其缓冲性能产生不良的影响.此结论为蜂窝纸板的改进和优化设计提供了参考依据.     

蜂窝纸板平压实验的研究

在分析蜂窝纸板平压试验结果的基础上,讨论了蜂窝纸板的压溃强度和用能量吸收理论设计蜂窝纸板缓冲垫的方法.     

基于FEM的蜂窝纸压溃分析

 分析了正六边形蜂窝纸芯的边长值对蜂窝纸压溃性能的影响.首先引入蜂窝纸的压缩机理并将压溃过程分为4个阶段.其次建立了蜂窝纸分析模型,在有限元MSC.MARC中进行屈曲分析并得到蜂窝纸的压溃变形过程,同时对该过程进行实验验证.最后通过比较不同边长值的蜂窝纸的压溃情况,发现边长值对蜂窝纸压溃性能影响起到非常重要的作用,为蜂窝纸进一步分析提供帮助.     

Characterization of in‐plane load bearing of a honeycomb paperboard

The in‐plane bearing capacity of the face layer and core layer of a honeycomb paperboard is limited and unstable. However, a combination of the face layer and core layer of the honeycomb paperboard protects cardboard from small‐load buckling instability and provides sufficient stiffness and bearing strength. In the study, the platform theory models of the machine direction and cross direction are established based on plastic deformation, plastic energy dissipation, and the energy conservation theory. Additionally, the marginal pressure strength in the machine direction and cross direction are deduced by combining the practical application of the honeycomb paperboard. A comparison of theoretical and experimental data indicates that the two are in good agreement. Therefore, the theoretical results of the study provide a theoretical basis for the scientific and reasonable selection of important parameters of honeycomb paperboards with different strength requirements.     

Effect of relative humidity on energy absorption properties of honeycomb paperboards

The effect of relative humidity (RH) on the energy absorption characteristics of honeycomb paperboard is investigated experimentally. Results indicate that RH has no significant effect on plateau stress, or energy absorption capacity of honeycomb paperboard in RH range between 40–75%, but its energy absorption properties decrease substantially with the increasing of RH when the RH exceeds 75%. It is concluded that RH is a significant consideration for honeycomb paperboard as a cushioning material used in extremely humid environments most probably encountered in south‐east coast of China, while under ordinary circumstances, there is no need to consider the effect of RH. Energy absorption diagram based on the effect of RH is constructed from the stress‐strain curves obtained from tests, and its application for a given energy absorption task is exemplified. The model established in this paper could be used for practical application for the designing optimization and material selection of packaging products in actual logistics environments. Copyright © 2010 John Wiley & Sons, Ltd.     

考虑蜂窝纸板箱缓冲作用的产品包装系统跌落冲击研究*

在实际缓冲包装设计中,忽略了外包装箱的缓冲作用,因此很难得到合理的缓冲结构。为了研究外包装箱对缓冲包装系统的影响,首先基于压缩试验分别确立了制作外包装箱的蜂窝纸板与缓冲材料发泡聚乙烯的本构关系;其次建立了发泡聚乙烯与蜂窝纸板的串联力学模型,并介绍了求解算法;最后基于物品响应加速度小于许用值及材料用量最小化两个原则,设计了串联缓冲包装结构目标优化函数并介绍了优化函数的求解步骤,通过试验数据验证了模型的正确性。结果表明,如果不考虑蜂窝纸板箱的缓冲作用,会造成很大程度的保守包装,因此考虑外包装箱的缓冲作用能有效避免缓冲材料的过度使用。这些研究结果与方法为其他不同缓冲材料的串联提供了参考。     

Explicit FEM analysis of the deep drawing of paperboard

An explicit finite element model of the deep-drawing of paperboard has been developed utilizing a custom yet simple material model which describes the anisotropy and plasticity of paperboard. The model was verified with a variety of tests and was then utilized to compare the punch force that was measured during the deep-drawing experiments to the punch force that was calculated during the deep-drawing simulations. All material parameters were calibrated based on individual experiments; thus, no parameter fitting was utilized to match the experimental deep-drawing results. The model was found to predict the experimental results with reasonable accuracy up to the point when wrinkling began to dominate the material response. Since most failures during paperboard deep-drawing occur before wrinkling begins to play a major role, this model can probably be utilized to study and predict the failure of deep-drawn paperboard cups. The overall trends and the effects of major process parameters are predicted by the model. The process parameters that were varied and compared for both experiments and simulations were: blankholder force, die temperature, and thickness. The model was utilized to discover that friction of the blankholder and die have significant effects on the punch force and thus the stress, implying that low-friction dies and blankholders can considerably reduce the failure probability and thus also improve the quality of deep-drawn paperboard cups.     

钙塑瓦楞纸板-蜂窝板复合结构缓冲功能实验分析

利用万能实验机分别对钙塑瓦楞纸板、蜂窝纸板和复合结构进行静态压缩实验,得到了对应的静态应力-应变曲线,进而通过计算得到相应的能量吸收-最大应力曲线,并对其曲线进行了对比分析。最后以不同的静态压缩速度对复合结构进行静态压缩实验,得到了复合结构在不同静态压缩速度下的应力-应变曲线,建立了最大应力-静态压缩速度的理论模型,并利用最小二乘法识别模型中的参数,建立的理论模型可以直接应用于缓冲包装设计。