共查询到20条相似文献,搜索用时 703 毫秒
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综述了熔接痕位置预测、优化和控制技术的研究进展,介绍了填充过程熔接痕形成的数学模型。对数值模拟技术、数值模拟技术结合数学规划理论、阀式浇注和大型注射成型制品多浇口进料顺序控制技术等3种技术的分析流程、预测方法和应用实例进行了详细介绍,其中基于数值模拟技术和数学规划理论结合的熔接痕位置确定新算法是行之有效的熔接痕位置优化技术,已成为当前研究热点。随着该技术的日趋成熟,应用范围将逐渐增大。而阀式浇注和大型注射成型制品多浇口进料顺序控制技术的实施可以成功避免注塑件熔接痕的出现,在大型零件生产中具有广阔的应用前景。 相似文献
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针对某制冷家电公司生产制造的移动空调前盖注塑成型过程中出现的熔接痕问题,先通过三维建模,采用Moldflow模拟分析技术,验证MPI软件制品缺陷预测的可行性;然后在此基础上采用热流道时序阀控制注塑成型技术对模具的浇注系统进行优化设计,最后运用MPI模拟分析,获得最佳优化方案,有效地消除熔接痕缺陷,从而提高制品外观质量和力学性能. 相似文献
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基于阀式浇注技术的注塑件熔接痕控制 总被引:5,自引:0,他引:5
通过对注塑件熔接痕形成机理的研究,阐述阀式浇注技术对熔接痕的控制原理,以注射成型某平板为例,将其模具浇注系统的流道设计为热流道,并采用阀式浇注,采用CAE软件对充填过程进行模拟。结果表明,采用阀式浇注技术对控制熔接痕取得了较好的效果。 相似文献
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This study proposes a novel ejector‐pins compression system (EPCS) to improve the mechanical strength of weld lines that are formed in the injection molding process. Weld lines are significant defects that affect injection molding quality, causing the poor appearance and low mechanical strength of injection‐molded parts. In this experiment, several ejector pins are placed intentionally near the weld lines appearing, and are initially sunken beneath the cavity surface to form a reflow trap such that some of the molten plastics are allowed to flow into it during the filling process. These molten plastics are then compressed by the arisen ejector pins. Accordingly, the compressed molten plastics reflow through the weld lines, disordering the molecular orientation. Experimental verification revealed that the use of an EPCS can efficiently eliminate the orientation of the molecules parallel to the weld line. The specimens' impact strength of using EPCS can increase to between one and two times than that of conventionally injection‐molded. Therefore, this simple and novel method is feasible for greatly improving the mechanical strength of weld lines. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2013 相似文献
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Xi-jue Li Ze-mian Zuo Hao-Yang Mi You-fu Chen Ju-wei Wang Lai-fa Gu Bin-bin Dong Chun-tai Liu Chang-yu Shen 《应用聚合物科学杂志》2024,141(9):e55006
Injection molding products made of aluminum flakes and polymer blends exhibit a distinctive esthetic effect. However, during the filling process, the melt flows in different directions converge and collide, resulting in the flop effect of the aluminum flake and consequent weld line formation. Herein, microcellular injection molding (MIM) was employed to fabricate polypropylene/aluminum flakes (PP/Al) composite foamed parts with distinct weld lines using supercritical nitrogen (scN2) as the physical blowing agent. The scN2 content has a significant effect on cell diameter and cell density. When the scN2 content was 0.6%, the weld line width of the foamed part was 13.03 μm, while it was 30.41 μm for the solid counterpart due to the expansion and rupture of cells in the flow front during filling. Moreover, the orientation of Al flakes was mostly along the flow direction for the foamed parts, while it was generally aligned perpendicular to the flow direction for solid parts in the weld line region. In addition, the flexural modulus of foamed parts was increased by 29% compared with the solid parts, although the tensile strength was reduced by 18% due to the alignment of Al flakes and the stress concentration on the cell walls. Therefore, this work provides insight into the improvement of flexural property and the mitigation of weld lines for injection molded composite parts using MIM. 相似文献
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Blends of polypropylene (PP) and low density polyethylene (LDPE) were prepared by both batch mixing followed by compression molding and extruder compounding followed by injection molding. Compression molded PP-LDPE blends were found to have very poor toughness, whereas extruded blends, injection molded without weld lines, were quite tough. Injection molded blend specimens with weld lines were found to be weaker and failed at very low elongations at break. A simple adhesion analysis is presented which explains well the weakness at the weld line expected for incompatible blends. Addition of an ethylene-propylene polymer with residual ethylene crystallinity was found to be a more effective “compatibilizer” for blends deficient in toughness than a related copolymer with less crystallinity. This effect is attributed to the more block-like character of the former which permits it to play more nearly the interfacial role required of the ideal blend compatibilizing agent. 相似文献
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This study was aimed at understanding how the process conditions affect the weld‐line strength and microstructure of injection molded microcellular parts. A design of experiments (DOE) was performed and polycarbonate tensile test specimens were produced for tensile tests and microscopic analysis. Injection molding trials were performed by systematically adjusting four process parameters (i.e., melt temperature, shot size, supercritical fluid (SCF) level, and injection speed). For comparison, conventional solid specimens were also produced. The tensile strength was measured at the weld line and away from the weld line. The weld‐line strength of injecton molded microcellular parts was lower than that of its solid counterparts. It increased with increasing shot size, melt temperature, and injection speed, and was weakly dependent on the supercritical fluid level. The microstructure of the molded specimens at various cross sections were examined using scanning electron microscope (SEM) and a light microscope to study the variation of cell size and density with different process conditions. 相似文献
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介绍了注塑件熔接痕的形成机理,分析了影响熔接痕强度的各种因素,从注塑工艺参数设定、模具结构设计等方面给出了消除熔接痕或提高熔接痕强度的措施。 相似文献
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In many injection molded parts weld lines are often unavoidable. These cause optical defects and a reduction of the mechanical properties of the part. Therefore, the predictability of the weld line strength at an early stage of development would provide a significant advantage by avoiding costly iterations of the mold and increases the understanding of the correlation between process history of the melt and weld line strength. For this purpose, a calculation routine has been developed to predict the weld line strength based on injection molding simulation. Different models to calculate the healing of a weld line are compared and analyzed. By adding a factor to consider the shear rate in addition to the temperature and the pressure and after calibration to one design of experiment setting of the experimental data, the prediction of the weld line strength shows good agreement for all examined process setpoints of the experimental data for polystyrene. 相似文献
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诸如空调扫风百叶此类板条状注塑产品,在常规成型中多点进胶时不可避免的会产生熔接痕缺陷,影响外观质量和机械强度。通过建立分析模型,应用Moldflow软件对常规成型过程进行模拟,对熔接痕缺陷产生的原因进行了分析;同时为了改善熔接痕,提出了采用时序进胶控制技术,并通过Moldflow对比分析了采用该技术前后熔接痕、锁模力、注射压力的状态。结果表明,采用时序进胶控制技术控制各浇口处熔胶逐步推进,不仅有效地消除了熔接痕,而且改善了成型条件。 相似文献
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基于Moldflow的插座面板注塑成型分析与优化 总被引:1,自引:0,他引:1
以插座面板的注塑成型设计为例,借助Moldflow软件对其充模时间,注射压力、气穴、熔接痕和翘曲变形等进行模拟分析,根据结果有针对性地优化成型设计方案,从而可以提高制品质量,缩短模具设计制造和产品开发周期。 相似文献