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1.
This paper presents the exergoeconomic analysis of a novel process generating electric energy and hydrogen. Coal and high-temperature heat are used as input energy to the process. The process is a true “zero-emission process” because (a) no NOX is formed during coal combustion with sulfuric acid, and (b) the combustion products CO2 and SO2 are removed separately as compressed liquids from the overall process. The process cycle is based on two chemical reactions. The first reaction takes place in an electrolytic cell and delivers the hydrogen product. In the second step, coal reacts with sulfuric acid in a high-pressure combustion reactor. The combustion gas is expanded in a gas turbine to produce electric power. The combustion products are compressed and separated so that almost pure CO2 can be removed from the cycle. The overall process is characterized by very high energetic and exergetic efficiencies. However, the overall process is very capital intensive. The electrolytic cell dominates the costs associated with the overall process. Detailed results of the thermodynamic simulation, the economic and the exergoeconomic analyses of the process including estimates of the product costs are presented.  相似文献   

2.
Hydrogen production using the Cristina process coupled to a dedicated central receiver solar system has been studied. The Cristina process was originally conceived and developed at the Joint Research Center of the European Communities in Ispra to decompose the sulfuric acid and produce the sulfur dioxide necessary for hydrogen production. In the present study, the process has been adopted to an intermittently operating solar heat source to produce the sulfur dioxide during sunshine hours and operate in reverse as a sulfuric acid synthesis process at a required rate to produce high temperature heat during night operation by using a small part of the stored sulfur dioxide. In this manner, the chemical process is operated continuously, hence, thermal inertia and start-up problems have been eliminated.A system has been conceived to produce 106 mole SO2 per hour, which is coupled to a central receiver solar system producing 106 GJ per year heat operating 2333 hrs per year. The system produces 0.62 × 106 GJ hydrogen per year when coupled to a hydrogen producing step such as Mark 11 or 13 operating 7000 hrs per year and using electric energy supplied from outside.It has been found that the cost of sulfuric acid decomposition by the solar Cristina process is approximately 31 $ per GJ hydrogen. Including the cost of solar heat (approximately 32 $ per GJ hydrogen) and that of hydrogen producing step (approximately 5 $ per GJ hydrogen), the total cost has been estimated to be 68 $ per GJ hydrogen.  相似文献   

3.
This paper evaluates nine types of electrical energy generation options with regard to seven criteria. The options use natural gas or hydrogen as a fuel. The Analytic Hierarchy Process was used to perform the evaluation, which allows decision-making when single or multiple criteria are considered.The options that were evaluated are the hydrogen combustion turbine, the hydrogen internal combustion engine, the hydrogen fuelled phosphoric acid fuel cell, the hydrogen fuelled solid oxide fuel cell, the natural gas fuelled phosphoric acid fuel cell, the natural gas fuelled solid oxide fuel cell, the natural gas turbine, the natural gas combined cycle and the natural gas internal combustion engine.The criteria used for the evaluation are CO2 emissions, NOX emissions, efficiency, capital cost, operation and maintenance costs, service life and produced electricity cost.A total of 19 scenarios were studied. In 15 of these scenarios, the hydrogen turbine ranked first and proved to be the most preferred electricity production technology. However since the hydrogen combustion turbine is still under research, the most preferred power generation technology which is available nowadays proved to be the natural gas combined cycle which ranked first in five scenarios and second in eight. The last in ranking electricity production technology proved to be the natural gas fuelled phosphoric acid fuel cell, which ranked in the last position in 13 scenarios.  相似文献   

4.
The major thermochemical cycles to decompose water into hydrogen and oxygen are so-called sulfur family cycles. The common and most difficult step in those cycles is the reactions involving the decomposition of sulfuric acid into sulfur dioxide, oxygen and water.The present process has been conceived to decompose sulfuric acid based on the reverse contact process using oxygen as a vector. The process is sized for use in conjunction with the Mark 11 cycle coupled to a high-temperature nuclear gas reactor. The plant size is to produce 8.92 × 105 GJ H2 year−1. It is found that the new process is more efficient than the Cristina process and the use of atmosphere as a reservoir is eliminated. The cost of thermochemical hydrogen is found to be from 5.30 to 11.40 $ (1981) GJ H2−1, with a typical cost of 7.95 $ (1981) GJ H2−1 which is lower by about 25% than the previously reported costs.  相似文献   

5.
A conceptual design is presented for a hybrid sulfur process for the production of hydrogen using a high-temperature nuclear heat source to split water. The process combines proton exchange membrane-based SO2-depolarized electrolyzer technology being developed at Savannah River National Laboratory with silicon carbide bayonet decomposition reactor technology being developed at Sandia National Laboratories. Both are part of the US DOE Nuclear Hydrogen Initiative. The flowsheet otherwise uses only proven chemical process components. Electrolyzer product is concentrated from 50 wt% sulfuric acid to 75 wt% via recuperative vacuum distillation. Pinch analysis is used to predict the high-temperature heat requirement for sulfuric acid decomposition. An Aspen Plus? model of the flowsheet indicates 340.3 kJ high-temperature heat, 75.5 kJ low-temperature heat, 1.31 kJ low-pressure steam, and 120.9 kJ electric power are consumed per mole of H2 product, giving an LHV efficiency of 35.3% (41.7% HHV efficiency) if electric power is available at a conversion efficiency of 45%.  相似文献   

6.
This study was aimed at proposing a novel integrated process for co-production of hydrogen and electricity through integrating biomass gasification, chemical looping combustion, and electrical power generation cycle with CO2 capture. Syngas obtained from biomass gasification was used as fuel for chemical looping combustion process. Calcium oxide metal oxide was used as oxygen carrier in the chemical looping system. The effluent stream of the chemical looping system was then transferred through a bottoming power generation cycle with carbon capture capability. The products achieved through the proposed process were highly-pure hydrogen and electricity generated by chemical looping and power generation cycle, respectively. Moreover, LNG cold energy was used as heat sink to improve the electrical power generation efficiency of the process. Sensitivity analysis was also carried out to scrutinize the effects of influential parameters, i.e., carbonator temperature, steam/biomass ratio, gasification temperature, gas turbine inlet stream temperature, and liquefied natural gas (LNG) flow rate on the plant performance. Overall, the optimum heat integration was achieved among the sub-systems of the plant while a high energy efficiency and zero CO2 emission were also accomplished. The findings of the present study could assist future investigations in analyzing the performance of integrated processes and in investigating optimal operating conditions of such systems.  相似文献   

7.
With the considerable amounts of Sulfur dioxide (SO2) discharged from the sulfuric acid production unit of the Tunisian Chemical Group (TCG), questions have arisen regarding the treatment of this very dangerous atmospheric pollutant which is crucial. Here, we used SO2 to produce hydrogen. Sulfur dioxide was fed into a PEM electrolysis, the dissolved SO2 was oxidized at the anode to produce sulfuric acid, whereas hydrogen was produced at the cathode. By measurements on site complemented by mass balances, we determined the quantities of sulfur dioxide regenerated in the atmosphere. We focused on the startup stage which is the most polluting as the amount of sulfur dioxide generated during this step is enormous. By simulation with Aspen Plus we found that two processes were possible to realize this idea; one with absorption and the other with compression. The same software was used to determine the operating parameters that can run the processes, taking into account the permissible level of SO2 released into the atmosphere and the production of the highest amount of hydrogen. After a comparative study between the two processes, we selected the process with absorption. An exergetic study was conducted. The exergy loss of the absorption process was equivalent to 563 kJ/mol of H2. This amount is low compared to other methods. The results show that the new process has the highest exergy efficiency (ηEx = 90%). This was achieved through Life Cycle Analyses (LCA) which showed that the process with absorption had the highest impact on marine aquatic Eco-toxicity, whereas other impact categories were relatively insignificant.  相似文献   

8.
The preliminary flowsheet of an electrodialysis cell (EDC) and membrane reactor (MR)-embedded SI cycle has been developed. The key components consisting of the preliminary flowsheet are as follows: a Bunsen reactor having a mutual separation function of sulfuric acid and hydriodic acid phases, a sulfuric acid refined column for the purification of the sulfuric acid solution, a HIx-refined column for the purification of the hydriodic acid solution, an isothermal drum coupled to a multi-stage distillation column to concentrate the sulfuric acid solution, a sulfuric acid vaporizer, a sulfuric acid decomposer, a sulfur trioxide decomposer, a sulfuric acid recombination reactor, a condensed sulfuric acid solution and sulfur dioxide/oxygen gas mixture separator, a precipitator to recover excess iodine dissolved in the hydriodic acid solution, an electrodialysis cell to break through the azeotrope of the HI/I2/H2O ternary solution, a multi-stage distillation column to generate highly concentrated hydriodic acid vapor as a top product of the column, a membrane reactor to decompose hydrogen iodide and preferentially separate the hydrogen, and a hydrogen scrubber. The material and energy balance of each component was established based on a computer code simulation using Aspen Plus™. The thermal efficiency of the EDC and MR-embedded SI process has also been evaluated and predicted as 39.4%.  相似文献   

9.
A novel process flowsheet is presented that co-produces hydrogen and formic acid from natural gas, without emitting any carbon dioxide. The principal technologies employed in the process network include combustion, steam methane reforming (SMR), pressure swing adsorption, and formic acid production from CO2 and H2. Thermodynamic analysis provides operating limits for the proposed process, and the use of reaction clusters leads to the synthesis of a feasible process flowsheet. Heat and power integration studies show this flowsheet to be energetically self-sufficient through the use of heat engine and heat pump subnetworks. Operating cost/revenue studies, using current market prices for natural gas, hydrogen and formic acid, identify the proposed design’s operating revenue to cost ratio to be 9.29.  相似文献   

10.
The growth of global energy demand during the 21st century, combined with the necessity to master greenhouse gas emissions, has led to the introduction of a new and universal energy carrier: hydrogen. The Department of Energy (DOE) proposed using a bayonet-type heat exchanger as a silicon carbide integrated decomposer (SID) to produce the sulfuric acid decomposition product sulfur dioxide, which can be used for hydrogen production within a sulfur–iodine thermochemical cycle. A two-dimensional computational model of SID having a boiler, superheater and decomposer was developed using GAMBIT and fluid. The thermal and chemical reaction analyses were carried out in FLUENT. The main purpose of this study is to obtain the decomposition percentage of sulfur trioxide for the integrated unit. Sulfuric acid (H2SO4), sulfur trioxide (SO3), sulfur dioxide (SO2), oxygen (O2), and water vapor (H2O) are the working fluids used in the model. Concentrated sulfuric acid liquid of 40 mol% was pumped into the inlet of the boiler and the mass fraction of concentrated sulfuric acid vapor obtained was then fed into the superheater to obtain sulfur trioxide. The decomposer region, which houses the pellets, placed on the top of the bayonet heat exchanger acts as the porous medium. As the decomposition takes place, the mass fraction of SO3 is reduced and mass fractions of SO2 and O2 are increased. The percentage of SO3 obtained from the integrated decomposer was compared with the experimental results obtained from Sandia National Laboratories (SNL). Further, effects of various pressures, flow rates, and acid concentrations on the decomposition percentage of sulfur trioxide were studied.  相似文献   

11.
The commercial Claus sulfur recovery process is intended for treating H2S present in acid gas by recovering sulfur. During this process, hydrogen present in H2S is inadvertently converted to low grade steam. In the current study, an improved technique for recovering hydrogen and sulfur from acid gas containing H2S was developed using Aspen HYSYS®. Hydrogen production by thermal decomposition of H2S was achieved in the tubes of a waste heat exchanger connected in-series with a reaction furnace and followed by Claus sulfur recovery unit (SRU). The energy requirement for the decomposition reaction was supplied through elemental sulfur combustion in the reaction furnace. While H2S decomposition was defined by a kinetic model in a plug flow reactor, sulfur combustion and H2S-SO2 combustion processes were described using Sulsim? Sulfur Recovery model in Aspen HYSYS®. A commercial Claus sulfur recovery unit (SRU) located in Abu Dhabi was considered for process development. Two different process integration schemes differing in hydrogen recovery layout design were analyzed. Based on various performance indicators, including hydrogen and sulfur yields, H2S conversion rate, and sulfur combustion rate, the most feasible process configuration for maximizing overall process efficiency was identified. The proposed integrated process has the capability for generating hydrogen yield as high as 33% and a simultaneous sulfur recovery of nearly 99%. In addition, the developed processes can significantly curtail the handling load on catalytic section by 11.3% and 16%, respectively, in terms of catalyst bed volume.  相似文献   

12.
Cunping Huang  Ali T-Raissi   《Solar Energy》2005,78(5):632-646
The sulfur–iodine (S–I) thermochemical water splitting cycle is one of the most studied cycles for hydrogen (H2) production. S–I cycle consists of four sections: (I) acid production and separation and oxygen purification, (II) sulfuric acid concentration and decomposition, (III) hydroiodic acid (HI) concentration, and (IV) HI decomposition and H2 purification. Section II of the cycle is an endothermic reaction driven by the heat input from a high temperature source. Analysis of the S–I cycle in the past thirty years have been focused mostly on the utilization of nuclear power as the high temperature heat source for the sulfuric acid decomposition step. Thermodynamic as well as kinetic considerations indicate that both the extent and rate of sulfuric acid decomposition can be improved at very high temperatures (in excess of 1000 °C) available only from solar concentrators. The beneficial effect of high temperature solar heat for decomposition of sulfuric acid in the S–I cycle is described in this paper. We used Aspen Technologies' HYSYS chemical process simulator (CPS) to develop flowsheets for sulfuric acid (H2SO4) decomposition that include all mass and heat balances. Based on the HYSYS analyses, two new process flowsheets were developed. These new sulfuric acid decomposition processes are simpler and more stable than previous processes and yield higher conversion efficiencies for the sulfuric acid decomposition and sulfur dioxide and oxygen formation.  相似文献   

13.
This paper deals with the emission reduction in synthesis-gas production by better integration and increasing the energy efficiency of a high-temperature co-electrolysis unit combined with the Fischer-Tropsch process. The investigated process utilises the by-product of Fischer-Tropsch, as an energy source and carbon dioxide as a feedstock for synthesis gas production. The proposed approach is based on adjusting process streams temperatures with the further synthesis of a new heat exchangers network and optimisation of the utility system. The potential of secondary energy resources was determined using plus/minus principles and simulation of a high-temperature co-electrolysis unit. The proposed technique maximises the economic and environmental benefits of inter-unit integration. Two scenarios were considered for sharing the high-temperature co-electrolysis and the Fischer-Tropsch process. In the first scenario, by-products from the Fischer-Tropsch process were used as fuel for a high-temperature co-electrolysis. Optimisation of secondary energy sources and the synthesis of a new heat exchanger network reduce fuel consumption by 47% and electricity by 11%. An additional environmental benefit is reflected in emission reduction by 25,145 tCO2/y. The second scenario uses fossil fuel as a primary energy source. The new exchanger network for the high-temperature co-electrolysis was built for different energy sources. The use of natural gas resulted in total annual costs of the heat exchanger network to 1,388,034 USD/y, which is 1%, 14%, 116% less than for coal, fuel oil and LPG, respectively. The use of natural gas as a fuel has the lowest carbon footprint of 7288 tCO2/y. On the other hand, coal as an energy source has commensurable economic indicators that produce 2 times more CO2, which can be used as a feedstock for a high-temperature co-electrolysis. This work shows how in-depth preliminary analysis can optimise the use of primary and secondary energy resources during inter-plant integration.  相似文献   

14.
In spite of its slow commercial deployment, fuel cells are amongst the most efficient and environmentally friendly electric power generators. The case of Molten Carbonate Fuel Cells is even more interesting since, in addition to these features that are common to all fuel cells, these systems can be used as active carbon capture devices due to their capability to migrate carbon dioxide from one electrode (cathode) to another (anode). In this context, this work presents the operation of a fuel cell of this type coupled to a combined heat and power plant based on gas reciprocating engines as typically used in wastewater treatment plants. The biogas produced in the water sludge digestion process is burnt in the reciprocating engines, whose exhaust gases are mixed with air and blown into the fuel cell cathode. The carbon dioxide contained in this stream is conveyed in the form of carbonate ions (CO3=) through the electrolyte to the anode where it reacts with the hydrogen fuel, being released as carbon dioxide. The exhaust gases from the anode comprise carbon dioxide, water steam and a small fraction of unspent hydrogen fuel. The combustion of the latter species with pure oxygen followed by a cooling process permits separating a gaseous stream of pure carbon dioxide from a liquid stream of water.  相似文献   

15.
This article describes a compact silicon carbide ceramic, high-temperature heat exchanger for hydrogen production in the sulfur iodine thermochemical cycle, and in particular, to be used as the sulfuric acid decomposer. In this cycle, hot helium from a nuclear reactor is used to heat the SI (sulfuric acid) feed components (H2O, H2SO4, SO3) to obtain appropriate conditions for the SI decomposition reaction. The inner walls of the SI decomposer channels are coated with platinum to catalytically decompose sulfur trioxide into sulfur dioxide and oxygen. Hydrodynamic, thermal, and the sulfur trioxide decomposition reaction were coupled for numerical modeling. Thermal results of this analysis are exported to perform a probabilistic mechanical failure analysis. This article presents the approach used in modeling the chemical decomposition of sulfur trioxide. Stress analysis of the design is also presented. The second part of the article shows the results of parametric study of the baseline design (linear channels). Several alternate designs of the chemical decomposer channels are also explored. The current study summarizes the results of the parametric calculations whose objective is to maximize the sulfur trioxide decomposition by using various channel geometries within the decomposer. Based on these results, a discussion of the possibilities for improving the productivity of the design is also given.  相似文献   

16.
In this article, a novel cycle configuration has been studied, termed the extended chemical looping combustion integrated in a steam‐injected gas turbine cycle. The products of this system are hydrogen, heat, and electrical power. Furthermore, the system inherently separates the CO2 and hydrogen that is produced during the combustion. The core process is an extended chemical looping combustion (exCLC) process which is based on classical chemical looping combustion (CLC). In classical CLC, a solid oxygen carrier circulates between two fluidized bed reactors and transports oxygen from the combustion air to the fuel; thus, the fuel is not mixed with air and an inherent CO2 separation occurs. In exCLC the oxygen carrier circulates along with a carbon carrier between three fluidized bed reactors, one to oxidize the oxygen carrier, one to produces and separate the hydrogen, and one to regenerate the carbon carrier. The impacts of process parameters, such as flowrates and temperatures have been studied on the efficiencies of producing electrical power, hydrogen, and district heating and on the degree of capturing CO2. The result shows that this process has the potential to achieve a thermal efficiency of 54% while 96% of the CO2 is captured and compressed to 110 bar. Copyright © 2005 John Wiley & Sons, Ltd.  相似文献   

17.
The sulfuric acid decomposer is the key equipment of the iodine‐sulfur cycle to achieve hydrogen production utilizing high temperature of very high‐temperature gas‐cooled reactor (VHTR). This study discusses sulfuric acid decomposer design and pipeline layout to improve the performance of the sulfuric acid decomposer based on a shell‐and‐tube heat exchanger with a bayonet heat exchanger as the core. The finite volume method was used to numerically calculate the heat transfer, temperature distribution, baffle layout, and sulfur trioxide decomposition rate in the sulfuric acid decomposer. The results show that the convective heat transfer coefficient of the fully developed section of the sulfuric acid decomposer for the given conditions is about 10 W·m?2·K?1 and the average temperature of the sulfuric acid in the catalyst region is about 1040 K. For the design, the inlet manifold plate effectively distributes the inlet helium, while the staggered baffles in the shell and tube heat exchanger increase the heat transfer area and improve the helium distribution to enhance the heat transfer. The prediction shows that the sulfur trioxide decomposition rate is about 60% in the catalyst region under design VHTR condition, which is in agreement with experimental measurement under corresponding temperature and space velocity. The results provide a reference for the design of sulfuric acid decomposers for VHTR.  相似文献   

18.
Molten carbonate fuel cells (MCFC) used as carbon dioxide separation units in integrated fuel cell and conventional power generation can potentially reduce carbon emission from fossil fuel power production. The MCFC can utilize CO2 in combustion flue gas at the cathode as oxidant and concentrate it at the anode through the cell reaction and thereby simplifying capture and storage. However, combustion flue gas often contains sulfur dioxide which, if entering the cathode, causes performance degradation by corrosion and by poisoning of the fuel cell. The effect of contaminating an MCFC with low concentrations of both SO2 at the cathode and H2S at the anode was studied. The poisoning mechanism of SO2 is believed to be that of sulfur transfer through the electrolyte and formation of H2S at the anode. By using a small button cell setup in which the anode and cathode behavior can be studied separately, the anodic poisoning from SO2 in oxidant gas can be directly compared to that of H2S in fuel gas. Measurements were performed with SO2 added to oxidant gas in concentrations up to 24 ppm, both for short-term (90 min) and for long-term (100 h) contaminant exposure. The poisoning effect of H2S was studied for gas compositions with high- and low concentration of H2 in fuel gas. The H2S was added to the fuel gas stream in concentrations of 1, 2 and 4 ppm. Results show that the effect of SO2 in oxidant gas was significant after 100 h exposure with 8 ppm, and for short-term exposure above 12 ppm. The effect of SO2 was also seen on the anode side, supporting the theory of a sulfur transfer mechanism and H2S poisoning. The effect on anode polarization of H2S in fuel gas was equivalent to that of SO2 in oxidant gas.  相似文献   

19.
The decarbonization of hydrocarbons is explored in this work as a method to produce hydrogen and mitigate carbon dioxide (CO2) emissions. An integrated process for power generation and carbon capture based on a hydrocarbon fueled-decarbonization unit was proposed and simulated. Ethane and propane were used as fuels and subjected to the thermal decomposition (decarbonization) process. The system is also composed of a carbon fuel cell (CFC) and hydrogen fuel cell (HFC) for the production of power and a pure CO2 stream that is ready for sequestration. The HFC is a high-temperature proton exchange membrane fuel cell operating at 200 °C. Simulations were performed using ASPEN HYSYS V.10 for the entire process including the CFC and HFC being operated at various operating temperatures (200–800 °C). The power output from the CFC and the HFC as well as the overall process efficiency were calculated. The model incorporates an energy recovery system by adopting a counter-current shell and tube heat exchangers and a turbine. The water produced from the fuel cell system can be utilized in the plant to recover the heat from the furnace. The results showed a 100% carbon capture with a nominal plant capacity of 108 MWe produced when propane fuel was fed to the decarbonizer. The CFC theoretical efficiency is 100% and the practical efficiency was taken as 70% when all internal polarizations were considered. The results showed that, in the case of propane, the CFC power output was 89 MWe when the CFC operated at 650 °C, and the HFC power output was around 45 MWe at 200 °C with an overall actual plant efficiency of 35% and 100% carbon capture. Sensitivity analysis recommends a hydrocarbon fuel cost of 0.011 $/kW as the most feasible option. The results reported here on the decarbonization of hydrocarbon fuels are promising toward the direct production of hydrogen with full carbon dioxide sequestration at a potentially lower cost especially in rural areas. The overall actual efficiencies are very competitive to those of conventional power plants operated without carbon capture.  相似文献   

20.
This paper analyzes innovative processes for producing hydrogen from fossil fuels conversion (natural gas, coal, lignite) based on chemical looping techniques, allowing intrinsic CO2 capture. This paper evaluates in details the iron-based chemical looping system used for hydrogen production in conjunction with natural gas and syngas produced from coal and lignite gasification. The paper assesses the potential applications of natural gas and syngas chemical looping combustion systems to generate hydrogen. Investigated plant concepts with natural gas and syngas-based chemical looping method produce 500 MW hydrogen (based on lower heating value) covering ancillary power consumption with an almost total decarbonisation rate of the fossil fuels used.The paper presents in details the plant concepts and the methodology used to evaluate the performances using critical design factors like: gasifier feeding system (various fuel transport gases), heat and power integration analysis, potential ways to increase the overall energy efficiency (e.g. steam integration of chemical looping unit into the combined cycle), hydrogen and carbon dioxide quality specifications considering the use of hydrogen in transport (fuel cells) and carbon dioxide storage in geological formation or used for EOR.  相似文献   

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