通过温变形细化晶粒提高镁合金的塑性

镁合金适合轻量化设计,但在实际生产中镁合金一般采用压铸成形。通过提高塑性变形能力。可使镁合金板料成形和冷锻得到广泛应用。温变形细化晶粒是提高塑性变形能力的可行方法。研究了AZ31和AZ61镁合金温变形过程中晶粒的尺寸变化。测得变形温度、应变速率、原材料的变形量、保温时间以及合金成分的影响,之后还将进一步研究合金成分对晶粒尺寸的影响。 在550K左右进行温变形时发生动态再结晶,所得晶粒的尺寸最小。提高变形温度将使再结晶晶粒尺寸变大。在较低温度下的温变形以挛生为主,引起沿晶界的局部动态再结晶,产生所谓链状结构。增加变形量不能抑制这种现象。通过低温变形得到1um大小的晶粒需要分两步进行：首先在600K左右预变形。然后在550K左右达到真实应变为0．7的低温变形。加入钙有利于细化晶粒尺寸,但是加入量必须小于0．2％。     

镁及镁合金化学镀Ni-Cu-P三元合金工艺

研究了镁及镁合金的化学镀Ni-Cu-P三元合金工艺,通过正交试验获得了最佳的镀覆条件。并对镀层的组织结构及其性能进行了测试,所得的Ni-Cu-P三元非晶态镀层结合力好,具有良好的导电性和耐蚀性能。     

ICP-AES法分析镁与镁合金的分析线选择

在对Boumans编制的LCT表和Winge,Fassel编制的光谱表等专业工具书中关于镁合金分析的光谱干扰资料进行综述和实验验证的基础上,确定了适用于ICP-AES法分析镁及镁合金的分析线,通过对镁合金标准样品的分析验证了适用性。     

镁合金牺牲阳极研究

本文通过正交试验法优选出最佳成份的Mg-Al-Zn-Mn阳极配方,并做成阳极材料MGR,和市面商业镁阳极MGP进行电化学性能测试的对比试验结果表明:阳极MGR无论在电流效率、电极电位或表面溶解状态方面均优于MGP商业阳极,为研究、生产镁阳极提供重要参考依据。     

镁及镁合金电镀与化学镀

介绍了镁及镁合金电镀与化学镀工艺流程、浸锌及直接化学镀镍等前处理工艺,以及已应用于镁及镁合金上的各种镀层.同时,对电镀及化学镀在镁及镁合金上的应用和发展状况作了简要评述.     

镁及镁合金环保型阳极氧化工艺研究

研究了镁及镁合金无铬、无磷的环保型阳极氧化工艺测定了镁阳极氧化的稳态伏安曲线和电流密度一时间曲线通过研究氧化电压、电解液中NaOH和Al(0H)3的浓度、电解液温度、氧化时间等对镁阳极氧化成膜的影响，确定了最佳工艺条件分析了最佳工艺条件下得到的镁合金氧化膜的成分、结构与表面形貌，并对镁合金基体与氧化膜的耐腐蚀性能进行了比较结果表明，在环保型阳极氧化液中得到的镁合金氧化膜由镁和铝的氧化物组成，其色泽光滑，结构致密，与镁合金基体相比硬度与耐腐蚀性能都大为提高。     

镁合金的表面处理方法

公开了一种镁基材料的表面处理方法,包括如下步骤：1）在碱性微弧氧化电解液中将镁或镁合金工件作为阳极进行微弧氧化处理,其中该电解液不含氯离子,该微弧氧化处理包括如下阶段：     

前处理在镁及镁合金表面强化中的应用

用浸锌法研究了时间，温度和浓度等参数在镁合金表面强化中的作用，确定了最佳浸锌条件，获得了结合力良好的化学镀镍层，使镁合金表面强化前处理工艺取得了新进展。     

镁合金和稀土镁合金腐蚀性能研究

采用腐蚀介质浸泡试验,观测AZ80和AS2镁合金的腐蚀形貌,测定腐蚀失重曲线;应用电化学和恒载荷应力腐蚀的方法研究两种镁合金的耐蚀性能;探讨了两种合金的腐蚀机理。结果表明： AS2镁合金耐蚀性能优于AZ80镁合金,原因在于Ce的加入细化了晶粒,降低了镁合金中β相的量,而且使β相和γ相分布更均匀,从而阻碍腐蚀的发展。     

镁合金摩托车零部件的电镀实践

采用自主研发的预处理方法,制定了2种镁合金摩托车零件的电镀工艺.对于形状复杂的AZ91D零件(如发动机外壳),工艺流程为:机械抛光-除蜡-化学除油-CrO3+HNO3酸洗-氢氟酸活化-化学镀镍-电镀焦铜-Cu/Ni/Cr镀层.对于形状简单的AM60零件(如轮毂),工艺流程为:机械抛光-除蜡-化学除油--步酸洗活化-浸锌-预镀镍-电镀焦铜-Cu/Ni/Cr镀层.近2年的试验结果表明,所获得的镀层光亮,结合力好,耐蚀性高,可用于镁合金零件室外环境下的腐蚀防护.     

镁合金表面防护涂层的研究进展

镁合金以其高比强度、比模量和优异的力学性能,已在众多领域受到广泛关注。但是,化学活性高、耐蚀性能差的缺陷制约了其应用范围。寻找一种合适的表面处理方法已成为必然。本文概述了国内外关于镁合金表面防护涂层的研究现状,主要有化学转化膜、阳极氧化膜、金属涂(镀)层、激光表面合金改性层、气相沉积层和溶胶-凝胶涂层等。展望了镁合金表面防护涂层的发展趋势。     

镁合金表面合金化及电泳涂装工艺

介绍了镁合金表面合金化及电泳涂装工艺流程。讨论了镁合金表面合金化的工艺配方及其操作步骤。研究了镁合金的前处理、防腐涂装以及装饰性涂装工艺条件及其涂膜性能。为镁合金产品的防腐装饰提供了新的途径。     

Studies on the influence of chloride ion and pH on the corrosion and electrochemical behaviour of AZ91D magnesium alloy

The influence of chloride ion concentration and pH on the corrosion and electrochemical behaviour of die-cast and ingot-cast AZ91D alloy have been studied with a focus on the stability of microconstituents in these environments. The experimental techniques used include immersion studies, potentiodynamic polarization, X-ray diffraction and optical and scanning electron microscopy. The corrosion rate for the ingot and die-cast was very high in highly acidic solutions (pH 1–2) as compared to that in neutral and highly alkaline solutions (pH 4.5–12.0), and the rate increased with chloride ion concentration at all pH levels. In general, the die-cast showed a lower corrosion rate at all pH values and chloride ion concentrations. The open circuit corrosion potential shifted to more negative (more active) values with increase in concentration of chloride ions. Corrosion morphologies revealed more attack on primary and eutectic with increasing chloride concentration. In highly acidic conditions, corrosion attack was found on (Mg₁₇Al₁₂) and eutectic phase ( regions with higher Al content) while at pH 12.0 the ingot exhibited a pitting type of morphology. The corrosion product consisted of magnesium hydroxide, fallen particles and magnesium–aluminium oxide; the amount of each component was found to be a function of chloride ion concentration and pH.     

用氯化镁生产氢氧化镁和氧化镁的方法

采用一种精制原料和两次煅烧工艺克服在Aman法分步精制原料和三次煅烧等现有工艺路线长、能耗高、生产成本高等不足，将煅烧温度分为：600－800℃轻烧，800－1200℃重烧，1200－1800℃死烧3个温度段，可以分别制得高纯的轻质、重质氧化镁和镁砂。大幅度缩短了工艺路线和生产周期并降低生产成本，成功解决了从原料直接生产氧化镁的技术难题，创造了氧化镁生产的又一方法。     

镁合金化学镀镍层的生长过程

The initial nickel deposition for the direct electroless nickel plating on non-catalytically active magnesium alloy is critical. The surface morphology and composition of the initial nickel plating coating are obtained by means of the scanning electron microscopy (SEM) and the energy dispersive X-ray (EDS). In addition, the mass gain/loss in the initial nickel deposition process was measured by using the electrobalance. The results showed that the MgO coating was gradually corroded by the plating solution, at the same time, MgF2 produced by F , H and MgO was deposited on the substrate during the initial electroless plating process. The nickel of the initial electroless plating was mostly growing on the boundary between the MgF2 coating and the MgO coating of the activation substrate, and then came to two sides. After that, the Ni-P coating growth rate to cover with the MgF2 coating was prior to the MgO coating. The electroless plating was in company with the substrate corrosion, but the electroless plating rate catalyzed by the exchanged nickel was more than the substrate corrosion rate.     

以活性氧化镁和氯化镁为原料合成氧化镁晶须

探讨了一种合成氧化镁晶须的新的工艺方法。首先以活性氧化镁和氯化镁为原料合成了前驱体碱式氯化镁晶须，接着将碱式氯化镁焙烧成氧化镁晶须。分别用X射线衍射仪（XRD）、扫描电镜（SEM）、热重分析仪（TGA）和化学分析，分析了中间体碱式氯化镁和产品氧化镁晶须的成分、形貌和热化学行为。探讨了各个工艺条件对产物的影响，探索出最佳的工艺条件：活性氧化镁与氯化镁的物质的量比在0．08左右，氯化镁溶液的浓度为3mol／L，反应温度40～50℃，陈化时间在48-72h，陈化温度50℃。在此条件下制得了形貌良好的前驱物碱式氯化镁晶须。将碱式氯化镁晶须焙烧，控制升温速率在2—5℃／min，采取分段升温方式升温至600℃，即可制得氧化镁晶须。制得的晶须长度在100μm左右，直径约0．5μm。     

镁合金交流电氧化工艺研究

在氢氧化钠、硼酸盐、硅酸盐及有机胺的混合溶液中,用普通交流电对AZ91D镁合金进行电解氧化。研究了溶液组成、氧化电压、温度和时间等对镁合金电解氧化的影响。最佳工艺条件为:30g/LNaOH,25g/LNa2B4O7,50g/LNa2SiO3,40mL/L三乙醇胺,交流电压130～160V,时间10min。在最佳工艺条件下,镁合金表面形成了一层致密光滑的类陶瓷膜层,该膜层具有良好的耐蚀性能。     

Crystal-oriented mechanism of dynamic recrystallization nucleation in cubic boron nitride

Structural transformations occurring at 8 GPa and 2400 °C in twinned cubic boron nitride (cBN) with a triplex texture [112] have been explored by electron microscopy using the thin foil procedure. The following reconstructions have been established: destruction of the texture that occurs by rotation about the [220] axis, fragmentation of twinned grains, detwinning of large fragments by rotation about the [110] axis and formation of nuclei of a primary recrystallization from fragments with no twins.     

Electrochemical behaviour of a magnesium alloy containing rare earth elements

The corrosion of a magnesium alloy containing rare earth elements (WE43 type alloy) was studied in 0.05 and 0.5 M Na₂SO₄ or 0.1 and 1 M NaCl solutions using electrochemical techniques: linear polarization resistance, potentiodynamic polarization, impedance measurements. The electrolytes favoured anodic magnesium oxidation but the presence of rare earth elements improved the tendency of magnesium to passivation. The dissolution rates in chlorides were higher than in sulphates because chlorides, in contrast to sulphates, interfered with the formation and maintenance of a protective layer of corrosion products which decreased the severity of the attack. The effects of galvanic corrosion due to cathodic intermetallic precipitates at grain boundaries were particularly evident in chloride media at long testing times.