Corrosion susceptibility of potential rock bolts in aerated multi-ionic simulated concentrated water

Rock bolts used for the reinforcement of underground mines, tunnels and nuclear waste repositories are made up of low and medium carbon steels, and high strength low alloy steels. Typical rock bolt systems used for rock reinforcement are mechanically anchored bolts, grout anchored, frictional rock stabilizers and strand anchors. For nuclear waste repository sites such as Yucca Mountain (YM) as well as for mines and tunnels, in addition to mechanical properties, corrosion properties are also important due to potential seepage of water through the fractures or pores in the rock. During temporary rock support period of 50-100 years, the temperature of the tunnel at YM should be maintained at ambient conditions. For any reason if the rock bolts are exposed to YM waters and high temperatures in the tunnel then there is a chance of corrosion of steel rock bolts. In this study an attempt was made to study the corrosion properties of various potential rock bolts for YM tunnel support via the aid of electrochemical corrosion testing. At ambient temperature (25 °C) all the rock bolts that were studied showed good corrosion resistance in these waters. At higher temperatures, 60 °C and 90 °C, corrosion resistance of rock bolts decreased, but due to special stress relief heat treatment of one of the frictional rock stabilizers (Swellex Mn 24) the corrosion rates were lower than all other tested rock bolts. Note: Swellex, Split set and Williams are the proprietary names of Atlas Copco, International Roll Forms, Inc. and Williams Form Engineering Corp, respectively.     

Influence of geometry and material properties on the axial vibration of a rock bolt

A continuous dynamic model for the axial vibration of a rock bolt system is presented. The model comprises three sections: the fixed length, bonded into the rock, the free length, which is not coupled to the rock, and the protruding length, which extends beyond the rock. The head assembly is modelled as a discrete mass and a spring, and a further discrete mass is included, representing a testing device that can be attached to the protruding end. Each section is modelled as a continuous elastic rod governed by the wave equation, with suitable compatibility conditions applied between the sections and boundary conditions, which also account for the effect of the discrete components, applied at the ends. Solutions in non-dimensional form are substituted into the boundary conditions to allow the natural frequencies to be calculated, and it is shown that two possible solutions for the mode shapes can be used for the fixed length—an exponential solution or the classical sinusoidal solution—depending on the stiffness of the grout relative to that of the bar. The conditions for which the two solutions are valid are developed, and changes in the frequency ratio with changes in length ratio, and the stiffness ratios of the grout and the anchor head relative to the stiffness of the fixed length of the anchorage are examined. Generally, the state of a bolt after installation is unknown and this does not provide proper assurance of the safety of the structure for which the bolts are used. The model provides a viable tool for helping to assess the condition of the bolt by using the natural frequencies associated with areas of the bolt of particular interest, e.g. the free length. The results show how the changes in the stiffness and/or length ratios affect the dynamics associated with fixed length of the bolt and the quality of the bonding installation. A case study is presented showing how the model can be used effectively to interpret real data.     

Effect of degree of corrosion on the properties of reinforcing steel bars

This paper reports results of a study conducted to assess the effect of degree of corrosion of reinforcing steel bars on their mechanical properties. Reinforcing steel bars, 6 and 12 mm in diameter, that were corroded in reinforced concrete specimens were removed and tested in tension. Results indicated that the level of reinforcement corrosion does not influence the tensile strength of steel bars, calculated on the actual area of cross-section. However, when the nominal diameter is utilized in the calculation, the tensile strength is less than the ASTM A 615 requirement of 600 MPa when the degree of corrosion was 11 and 24% for 6- and 12-mm diameter steel bars, respectively. Furthermore, reinforcing steel bars with more than 12% corrosion indicates a brittle failure.     

Effect of grout properties on the pull-out load capacity of fully grouted rock bolt

This paper represents the result of a project conducted with developing a safe, practical and economical support system for engineering workings. In rock engineering, untensioned, fully cement-grouted rock bolts have been used for many years. However, there is only limited information about the action and the pull-out load capacity of rock bolts, and the relationship between bolt–grout or grout–rock and the influence of the grout properties on the pull-out load capacity of a rock bolt. The effect of grout properties on the ultimate bolt load capacity in a pull-out test has been investigated in order to evaluate the support effect of rock bolts. Approximately 80 laboratory rock bolt pull-out tests in basalt blocks have been carried out in order to explain and develop the relations between the grouting materials and untensioned, fully grouted rock bolts. The effects of the mechanical properties of grouting materials on the pull-out load capacity of a fully grouted bolt have been qualified and a number of empirical formulae have been developed for the calculating of the pull-out load capacity of the fully cement-grouted bolts on the basis of the shear strength, the uniaxial compressive strength of the grouting material, the bolt length, the bolt diameter, the bonding area and the curing time of the grouting material.     

The impact of fire and fire extinguishing method on the corrosion behavior of the steel bars in concrete pore solution

Exposure of reinforced concrete structural elements to high temperatures, e.g. fire, remains one of the serious potential risks to such structures. This exposure can lead to losses in concrete structural capacity, possible plastic deformation of embedded steel and loss of bond between reinforcing steel and concrete. The level of temperature and the method of extinguishing the fire alter the microstructure of reinforcing steel bars. This microstructure alteration changes the corrosion behavior of steel in such structures, when exposes to chloride ions. The present study was undertaken to determine the impact of exposure of steel to high temperature and the method of extinguishing the fire on its corrosion behavior in alkaline environment of concrete in presence of chloride ions. Results indicated that exposure of steel to high temperatures, regardless of its level; made steel more susceptible to corrosion compared to the reference case, when steel was kept at room temperature. The worst case happened for the steel exposed to 850 °C for an hour, then cooled rapidly in water, where the corrosion rate increased approximately 60% in chloride contaminated concrete pore solution.