Characterization of high tap density Li[Ni1/3Co1/3Mn1/3]O2 cathode material synthesized via hydroxide co-precipitation

Li[Ni_1/3Co_1/3Mn_1/3]O₂ cathode material for lithium ion batteries was prepared by mixing metal hydroxide, (Ni_1/3Co_1/3Mn_1/3)(OH)₂, with 6% excess LiOH followed by calcinations. The (Ni_1/3Co_1/3Mn_1/3)(OH)₂ with secondary particle of about 12 μm was prepared by hydroxide co-precipitation. The tap density of the obtained Li[Ni_1/3Co_1/3Mn_1/3]O₂ powder was 2.56 ± 0.21 g cm⁻³. The powder was characterized by X-ray diffraction (XRD), scanning electron microscope (SEM), particle size distribution (PSD) and galvanostatic charge-discharge cycling. The XRD pattern of Li[Ni_1/3Co_1/3Mn_1/3]O₂ revealed a well ordered hexagonal layered structure with low cation mixing. Secondary particles with size of 13-14 μm and primary particles with size of about 1 μm can be identified from the SEM observations. In the voltage range of 2.8-4.3 V, the initial discharge capacity of the Li[Ni_1/3Co_1/3Mn_1/3]O₂ electrode was 166.6 mAh g⁻¹, and 96.5% of the initial capacity was retained after 50 charge-discharge cycling.     

Synthesis and improved electrochemical performance of Al (OH)3-coated Li[Ni1/3Mn1/3Co1/3]O2 cathode materials at elevated temperature

Spherical Li[Ni_1/3Co_1/3Mn_1/3]O₂ powders were synthesized from LiOH·H₂O and coprecipitated spherical metal hydroxide, (Ni_1/3Mn_1/3Co_1/3)(OH)₂ and coated with Al(OH)₃. The Al(OH)₃-coated Li[Ni_1/3Co_1/3Mn_1/3]O₂ showed a capacity retention of 80% at 320 mA g⁻¹ (2 C-rate) based on 20 mA g⁻¹ (0.1 C-rate), while the pristine Li[Ni_1/3Co_1/3Mn_1/3]O₂ delivered only 45% at the same current density. Also, unlike pristine Li[Ni_1/3Co_1/3Mn_1/3]O₂, the Al(OH)₃-coated Li[Ni_1/3Co_1/3Mn_1/3]O₂ cathode exhibits excellent rate capability and good thermal stability.     

Effect of fluorine in the preparation of Li(Ni1/3Co1/3Mn1/3)O2 via hydroxide co-precipitation

Uniform and spherical Li(Ni_1/3Co_1/3Mn_1/3)O_(2−δ)F_δ powders were synthesized via NH₃ and F⁻ coordination hydroxide co-precipitation. The effect of F⁻ coordination agent on the morphology, structure and electrochemical properties of the Li(Ni_1/3Co_1/3Mn_1/3)O_(2−δ)F_δ were studied. The morphology, size, and distribution of (Ni_1/3Co_1/3Mn_1/3)(OH)_(2−δ)F_δ particle diameter were improved in a shorter reaction time through the addition of F⁻. The study suggested that the added F improves the layered characteristics of the lattice and the cyclic performance of Li(Ni_1/3Co_1/3Mn_1/3)O₂ in the voltage range of 2.8-4.6 V. The initial capacity of the Li(Ni_1/3Co_1/3Mn_1/3)O_1.96F_0.04 was 178 mAh g⁻¹, the maximum capacity was 186 mAh g⁻¹ and the capacity after 50 cycles was 179 mAh g⁻¹ in the voltage range of 2.8-4.6 V.     

Synthetic optimization of spherical Li[Ni1/3Mn1/3Co1/3]O2 prepared by a carbonate co-precipitation method

A carbonate co-precipitation method was employed to prepare spherical Li[Ni_1/3Co_1/3Mn_1/3]O₂ cathode material. The precursor, [Ni_1/3Co_1/3Mn_1/3]CO₃, was prepared using ammonia as chelating agent under CO₂ atmosphere. The spherical Li[Ni_1/3Co_1/3Mn_1/3]O₂ was prepared by mixing the precalcined [Ni_1/3Co_1/3Mn_1/3]CO₃ with LiOH followed by high temperature calcination. The preparation conditions such as ammonia concentration, co-precipitation temperature, calcination temperature and Li/[Ni_1/3Co_1/3Mn_1/3] ratio were varied to optimize the physical and electrochemical properties of the prepared Li[Ni_1/3Co_1/3Mn_1/3]O₂. The structural, morphological, and electrochemical properties of the prepared LiNi_1/3Co_1/3Mn_1/3O₂ were characterized by XRD, SEM, and galvanostatic charge-discharge cycling. The optimized material has a spherical particle shape and a well ordered layered structure, and it also has an initial discharge capacity of 162.7 mAh g^− 1 in a voltage range of 2.8-4.3 V and a capacity retention of 94.8% after a hundred cycles. The optimized ammonia concentration, co-precipitation temperature, calcination temperature, and Li/[Ni_1/3Co_1/3Mn_1/3] ratio are 0.3 mol L^− 1, 60 °C, 850 °C, and 1.10, respectively.     

Effect of synthesis condition on the structural and electrochemical properties of Li[Ni1/3Mn1/3Co1/3]O2 prepared by the metal acetates decomposition method

In order to get homogeneous layered oxide Li[Ni_1/3Mn_1/3Co_1/3]O₂ as a lithium insertion positive electrode material, we applied the metal acetates decomposition method. The oxide compounds were calcined at various temperatures, which results in greater difference in morphological (shape, particle size and specific surface area) and the electrochemical (first charge profile, reversible capacity and rate capability) differences. The Li[Ni_1/3Mn_1/3Co_1/3]O₂ powders were characterized by means of X-ray diffraction (XRD), charge/discharge cycling, cyclic voltammetry and SEM. XRD experiment revealed that the layered Li[Ni_1/3Mn_1/3Co_1/3]O₂ material can be best synthesized at temperature of 800 °C. In that synthesized temperature, the sample showed high discharge capacity of 190 mAh g⁻¹ as well as stable cycling performance at a current density of 0.2 mA cm⁻² in the voltage range 2.3-4.6 V. The reversible capacity after 100 cycles is more than 190 mAh g⁻¹ at room temperature.     

Effect of synthesis condition on the structure and electrochemical properties of Li[Ni1/3Mn1/3Co1/3]O2 prepared by hydroxide co-precipitation method

The layered Li[Ni_1/3Co_1/3Mn_1/3]O₂ powder with good crystalline and spherical shape was prepared by hydroxide co-precipitation method. The effects of pH value, NH₄OH amount, calcination temperature and extra Li amount on the morphology, structure and electrochemical properties of the cathode material were investigated in detail. SEM results indicate that pH value affected both the morphology and the property of the cathode material, and the highest discharge capacity in the first cycle of 163 mAh g⁻¹ (2.8-4.3 V) was obtained at pH value was 12. On the contrary, the NH₄OH amount, which was used as a chelating agent, only affected the particle size distribution of the material. The calcination temperatures caused great difference in the structure and property of layered Li[Ni_1/3Co_1/3Mn_1/3]O₂, and the best electrochemical properties were obtained at the calcination temperature of 800 °C. Extra Li amount not only caused difference in the material structure, but also affected their electrochemical properties. With increasing Li amount, the lattice parameters (a and c) increased monotonously, and the highest first cycle coulombic efficiency (the ratio of discharge capacity to charge capacity in the first cycle) was obtained with the Li/M of 1.10. Therefore, the optimum synthetic conditions for the hydroxide co-precipitation reaction were: pH value was 12, NH₄OH amount was 0.36 mol L⁻¹, calcination temperature was 800 °C and the Li/M molar ratio was 1.10.     

Synthesis and characterization of high-density non-spherical Li(Ni1/3Co1/3Mn1/3)O2 cathode material for lithium ion batteries by two-step drying method

Non-spherical Li(Ni_1/3Co_1/3Mn_1/3)O₂ powders have been synthesized using a two-step drying method with 5% excess LiOH at 800 °C for 20 h. The tap-density of the powder obtained is 2.95 g cm⁻³. This value is remarkably higher than that of the Li(Ni_1/3Co_1/3Mn_1/3)O₂ powders obtained by other methods, which range from 1.50 g cm⁻³ to 2.40 g cm⁻³. The precursor and Li(Ni_1/3Co_1/3Mn_1/3)O₂ are characterized by X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD) and scanning electron microscope (SEM). XPS studies show that the predominant oxidation states of Ni, Co and Mn in the precursor are 2⁺, 3⁺ and 4⁺, respectively. XRD results show that the Li(Ni_1/3Co_1/3Mn_1/3)O₂ material obtained by the two-step drying method has a well-layered structure with a small amount of cation mixing. SEM confirms that the Li(Ni_1/3Co_1/3Mn_1/3)O₂ particles obtained by this method are uniform. The initial discharge capacity of 167 mAh g⁻¹ is obtained between 3 V and 4.3 V at a current of 0.2 C rate. The capacity of 159 mAh g⁻¹ is retained at the end of 30 charge-discharge cycle with a capacity retention of 95%.     

The first cycle characteristics of Li[Ni1/3Co1/3Mn1/3]O2 charged up to 4.7 V

In this research, we studied the first cycle characteristics of Li[Ni_1/3Co_1/3Mn_1/3]O₂ charged up to 4.7 V. Properties, such as valence state of the transition metals and crystallographic features, were analyzed by X-ray absorption spectroscopy and X-ray and neutron diffractions. Especially, two plateaus observed around 3.75 and 4.54 V were investigated by ex situ X-ray absorption spectroscopy. XANES studies showed that the oxidation states of transition metals in Li[Ni_1/3Co_1/3Mn_1/3]O₂ are mostly Ni²⁺, Co³⁺ and Mn⁴⁺. Based on neutron diffraction Rietveld analysis, there is about 6% of all nickel divalent (Ni²⁺) ions mixed with lithium ions (cation mixing). Meanwhile, it was found that the oxidation reaction of Ni²⁺/Ni⁴⁺ is related to the lower plateau around 3.75 V, but that of Co³⁺/Co⁴⁺ seems to occur entire range of x in Li_1−x[Ni_1/3Co_1/3Mn_1/3]O₂. Small volume change during cycling was attributed to the opposite variation of lattice parameter “c” and “a” with charging-discharging.     

Insignificant impact of designed oxygen release from high capacity Li[(Ni1/2Mn1/2)xCoy(Li1/3Mn2/3)1/3]O2 (x + y = 2/3) positive electrodes during the cycling of Li-ion cells

The properties of graphite/Li[(Ni_0.5Mn_0.5)_xCo_y(Li_1/3Mn_2/3)_1/3]O₂ (x + y = 2/3, y = 1/12 and 1/6) Li-ion cells are reported. There is an extended plateau near 4.5 V during the first charging of the cells that corresponds to the simultaneous removal of Li and oxygen from the Li[(Ni_0.5Mn_0.5)_xCo_y(Li_1/3Mn_2/3)_1/3]O₂ (x + y = 2/3, y = 1/12 and 1/6) electrodes. The release of this oxygen directly within a Li-ion cell has been a cause for concern. However, it was found that subsequent to O₂ release, Li-ion cells delivered a high reversible positive electrode specific capacity near 250 mAh/g at C/30 between 2.5 and 4.8 V, the cells did not display increased irreversible capacity relative to counterparts having Li metal negative electrodes and the cells retained 85% of their initial capacity after 70 cycles at C/6 between 2.5 and 4.6 V. Therefore, the O₂ released during the first charge does not significantly impact the electrochemical properties of graphite/Li[(Ni_0.5Mn_0.5)_xCo_y(Li_1/3Mn_2/3)_1/3]O₂ (x + y = 2/3) lithium-ion cells.     

Hydrothermal synthesis of layered Li[Ni1/3Co1/3Mn1/3]O2 as positive electrode material for lithium secondary battery

In attempts to prepare layered Li[Ni_1/3Co_1/3Mn_1/3]O₂, hydrothermal method was employed. The hydrothermal precursor, [Ni_1/3Co_1/3Mn_1/3](OH)₂, was synthesized via a coprecipitation route. The sphere-shaped powder precursor was hydrothermally reacted with LiOH aqueous solution at 170 °C for 4 days in autoclave. From X-ray diffraction and scanning electron microscopic studies, it was found that the as-hydrothermally prepared powders were crystallized to layered α-NaFeO₂ structure and the particles had spherical shape. The as-prepared Li[Ni_1/3Co_1/3Mn_1/3]O₂ delivered an initial discharge of about 110 mA h g⁻¹ due to lower crystallinity. Heat treatment of the hydrothermal product at 800 °C was significantly effective to improve the structural integrity, which consequently affected the increase in the discharge capacity to 157 (4.3 V cut-off) and 182 mA h g⁻¹ (4.6 V cut-off) at 25 °C with good reversibility.     

Particle size effect of Li[Ni0.5Mn0.5]O2 prepared by co-precipitation

Spherical (Ni_0.5Mn_0.5)(OH)₂ with different secondary particle size (3 μm, 10 μm in diameter) was synthesized by co-precipitation method. Mixture of the prepared hydroxide and lithium hydroxide was calcined at 950 °C for 20 h in air. X-ray diffraction patterns revealed that the prepared material had a typical layered structure with space group. Spherical morphologies with mono-dispersed powders were observed by scanning electron microscopy. It was found that the layered Li[Ni_0.5Mn_0.5]O₂ delivered an initial discharge capacity of 148 mAh g⁻¹ (3.0-4.3 V) though the particle sizes were different. Li[Ni_0.5Mn_0.5]O₂ having smaller particle size (3 μm) showed improved area specific impedance due to the reduced Li⁺ diffusion path, compared with that of Li[Ni_0.5Mn_0.5]O₂ possessing larger particle size (10 μm). Although the Li[Ni_0.5Mn_0.5]O₂ (3 μm) was electrochemically delithiated to Li_0.39[Ni_0.5Mn_0.5]O₂, the resulting exothermic onset temperature was around 295 °C, of which the value is significantly higher than that of highly delithiated Li_1−δCoO₂ (∼180 °C).     

Hydrothermal synthesis of Li(Ni1/3Co1/3Mn1/3)O2 for lithium rechargeable batteries

Ultrafine powders of Li(Ni_1/3Co_1/3Mn_1/3)O₂ cathode materials for lithium-ion secondary batteries were prepared under mild hydrothermal conditions. The influence of the molar ratio of Li/(Ni + Co + Mn) was studied. The products were investigated by XRD, TEM and EDS. The final products were found to be well crystallized Li(Ni_1/3Co_1/3Mn_1/3)O₂ with an average particle size of about 10 nm.     

One-step synthesis and improved electrochemical performance of Li(Ni1/3Co1/3Mn1/3)O2 by a modified radiated polymer gel method

We present the mechanism for the synthesis of a layered Li(Ni_1/3Co_1/3Mn_1/3)O₂ compound by a modified radiated gel method. Pure-phase Li(Ni_1/3Co_1/3Mn_1/3)O₂ material was achieved when the polymer gel was calcined at 900 °C between 15 and 30 h. The unit cell parameter c decreased, and a varied slightly with increased sintering time. Electrochemical characterization revealed that the optimized sample (25 h) had a high initial discharge capacity of 188 mAh/g (2.8-4.5 V, 20 mA/g), an excellent capacity retention of 90.1% after 30 cycles and a good rate performance.     

High-voltage performance of concentration-gradient Li[Ni0.67Co0.15Mn0.18]O2 cathode material for lithium-ion batteries

A novel Li[Ni_0.67Co_0.15Mn_0.18]O₂ cathode material encapsulated completely within a concentration-gradient shell was successfully synthesized via co-precipitation. The Li[Ni_0.67Co_0.15Mn_0.18]O₂ has a core of Li[Ni_0.8Co_0.15Mn_0.05]O₂ that is rich in Ni, a concentration-gradient shell having decreasing Ni concentration and increasing Mn concentration toward the particle surface, and a stable outer-layer of Li[Ni_0.57Co_0.15Mn_0.28]O₂. The electrochemical and thermal properties of the material were investigated and compared to those of the core Li[Ni_0.8Co_0.15Mn_0.05]O₂ material alone. The discharge capacity of the concentration-gradient Li[Ni_0.67Co_0.15Mn_0.18]O₂ electrode increased with increasing upper cutoff voltage to 4.5 V, and cells with this cathode material delivered a very high capacity, 213 mAh/g, with excellent cycling stability even at 55 °C. The enhanced thermal and lithium intercalation stability of the Li[Ni_0.67Co_0.15Mn_0.18]O₂ was attributed to the gradual increase in tetravalent Mn concentration and decrease in Ni concentration in the concentration-gradient shell layer.     

Synthesis of spherical Li[Ni(1/3−z)Co(1/3−z)Mn(1/3−z)Mgz]O2 as positive electrode material for lithium-ion battery

Li[Ni_(1/3−z)Co_(1/3−z)Mn_(1/3−z)Mg_z]O₂ (z = 0, 0.04) positive electrode materials were synthesized via a co-precipitation method. These materials have α-NaFeO₂ () structure, as confirmed by X-ray diffraction (XRD) studies. Cation mixing in Li layer seemed to be decreased by Mg substitution as examined by Rietveld refinements of XRD data. Spherical morphologies were observed for the as-synthesized final products by scanning electron microscopy. Their electrochemical properties during charge and discharge were discussed. When magnesium ions are substituted, the initial reversible capacity reduced. However, the substitution for Mn sites in Li[Ni_1/3Co_1/3Mn_1/3]O₂ did not decrease the capacity because Mn sites substitution did not result in loss of electroactive elements in the compound. Differential scanning calorimetric studies showed the exothermic peaks of the charged electrode Li[Ni_(1/3−z)Co_(1/3−z)Mn_(1/3−z)Mg_z]O₂ (z = 0.04) were significantly smaller than that of Li[Ni_1/3Co_1/3Mn_1/3]O₂, which means that thermal stability was greatly improved by Mg substitution even at highly delithiated state.     

Synthesis optimization of Li1 + x[Mn0.45Co0.40Ni0.15]O2 with different spherical sizes via co-precipitation

Li_1 + x[Mn_0.45Co_0.40Ni_0.15]O₂ spherical cathode materials with different sizes (about 2 and 5 μm) were fabricated by calcining uniform spherical metal carbonate, [Mn_0.45Co_0.40Ni_0.15]CO₃ with lithium hydroxide at high temperature. The precursor of spherical metal carbonate, [Mn_0.45Co_0.40Ni_0.15]CO₃, was obtained via co-precipitation method at room temperature, which was significantly dependent on synthetic conditions, such as the reaction temperature, the concentration of NH₄HCO₃, and stirring speed, etc. The optimized condition resulted in [Mn_0.45Co_0.40Ni_0.15]CO₃, of which the particle size distribution was uniform and the particle shape was spherical. The final products, Li_1 + x[Mn_0.45Co_0.40Ni_0.15]O₂, had a well-ordered layered structure and uniform homogeneity. Raman spectroscopy analysis showed the Raman-active species E_g and A_1g modes were observed at 488, 473 cm^− 1 and 597, 590 cm^− 1, respectively, for the obtained spherical cathode materials.     

Improvement of electrochemical properties of Li[Ni0.4Co0.2Mn(0.4−x)Mgx]O2−yFy cathode materials at high voltage region

Spherical Li[Ni_0.4Co_0.2Mn_(0.4−x)Mg_x]O_2−yF_y (x = 0, 0.04, y = 0, 0.08) with phase-pure and well-ordered layered structure have been synthesized by heat-treatment of spherical [Ni_0.4Co_0.2Mn_0.4−xMg_x]₃O₄ precursors with LiOH·H₂O and LiF salts. The average particle size of the powders was about 10-15 μm and the size distribution was quite narrow due to the homogeneity of the metal carbonate, [Ni_0.4Co_0.2Mn_(0.4−x)Mg_x]CO₃ (x = 0, 0.04) precursors. Although the Li[Ni_0.4Co_0.2Mn_0.36Mg_0.04]O_1.92F_0.08 delivered somewhat slightly lower initial discharge capacity, however, the capacity retention, interfacial resistance, and thermal stability were greatly enhanced comparing to the Li[Ni_0.4Co_0.2Mn_0.4]O₂ and Li[Ni_0.4Co_0.2Mn_0.36Mg_0.04]O₂.     

Structural and electrochemical behaviors of metastable Li2/3[Ni1/3Mn2/3]O2 modified by metal element substitution

Layered metastable lithium manganese oxides, Li_2/3[Ni_1/3−xMn_2/3−yM_x+y]O₂ (x = y = 1/36 for M = Al, Co, and Fe and x = 2/36, y = 0 for M = Mg) were prepared by the ion exchange of Li for Na in P2-Na_2/3[Ni_1/3−xMn_2/3−yM_x+y]O₂ precursors. The Al and Co doping produced the T^#2 structure with the space group Cmca. On the other hand, the Fe and Mg doped samples had the O6 structure with space group R-3m. Electron diffraction revealed the 1:2 type ordering within the Ni_1/3−xMn_2/3−yM_x+yO₂ slab. It was found that the stacking sequence and electrochemical performance of the Li cells containing T^#2-Li_2/3[Ni_1/3Mn_2/3]O₂ were affected by the doping with small amounts of Al, Co, Fe, and Mg. The discharge capacity of the Al doped sample was around 200 mAh g⁻¹ in the voltage range between 2.0 and 4.7 V at the current density of 14.4 mA g⁻¹ along with a good capacity retention. Moreover, for the Al and Co doped and undoped oxides, the irreversible phase transition of the T^#2 into the O2 structure was observed during the initial lithium deintercalation.     

Optimization of microwave synthesis of Li[Ni0.4Co0.2Mn0.4]O2 as a positive electrode material for lithium batteries

A positive electrode material for lithium ion battery applications was successfully synthesized using microwave irradiation. This microwave synthesis has several merits such as homogeneity of final product and much shorter reaction time compared to conventional synthetic methods. We synthesized spherical [Ni_0.4Co_0.2Mn_0.4](OH)₂ as a precursor by a co-precipitation method. The pelletized mixture of the precursor and lithium hydroxide was calcined under different reaction times and temperatures by applying 1200 W of microwave irradiation at 2.45 GHz. We determined the optimum conditions of microwave synthesis for positive electrode materials. The powders were characterized by X-ray diffraction, scanning electron microscopy, and electrochemical testing. The capacity, its retention, and thermal stability of Li[Ni_0.4Co_0.2Mn_0.4]O₂ synthesized by the microwave synthesis were comparable to the Li[Ni_0.4Co_0.2Mn_0.4]O₂ prepared by the high temperature calcination method.     

Electrochemical properties of Li[Ni1/3Mn1/3Al1/3−xCox]O2 as a cathode material for lithium ion battery

Layered Li[Ni_1/3Mn_1/3Al_1/3−xCo_x]O₂ (0 ≤ x ≤ 1/3) cathode materials are synthesized by a solvent evaporation method. Although XRD shows that Li[Ni_1/3Mn_1/3Al_1/3]O₂ has no obvious impurity phase, it has poor electrochemical properties. To improve its capability, part of Al in Li[Ni_1/3Mn_1/3Al_1/3]O₂ compound is replaced by Co in this study. The samples are characterized by X-ray diffraction (XRD), scanning electron microscope (SEM) and charge–discharge test. The results indicate that the introduction of Co has a large influence on the morphology, structure and electrochemical performances of the samples, which become more excellent with an increase of Co content in compounds. Meanwhile, the high-temperature behavior of the samples is also investigated.