A simplified preparation of mesoporous carbon and the examination of the carbon accessibility for electric double layer formation

Mesoporous carbon was prepared from resol-type phenol-formaldehyde resin using mesoporous silica as template. By filling the resin into the pores of the template, followed by resin carbonization and template dissolution, mesoporous carbon preparation can be significantly simplified. Small-angle X-ray diffraction reflected the long-range ordering of the pores in the carbon. TEM and N₂-adsorption analysis showed that the carbon contained mesopores of different sizes and a high proportion of micropores. Electrochemical cyclic voltammetry was conducted in H₂SO₄ to examine the surface accessibility of the carbon for double layer formation. Microporous activated carbon, also from the resol resin, was prepared for comparison. Although the pore sizes are different, the double-layer capacitances per unit area for both carbons are similar at low potential sweep rates. However, the capacitance decline with the sweep rate was less significant for the mesoporous carbon. Upon gasification of the carbons to increase their surface area, the ultimate capacitance per unit carbon area was enhanced and the enhancement was slightly larger for the mesoporous carbon. It is suggested that the presence of mesopores has facilitated the electrolyte migration into carbon interior. A two-electrode capacitor assembled with the mesoporous carbon was shown to have a small resistance and still exhibited a capacitive behavior at high potential sweep rates.     

Synthesis of mesoporous carbon and its adsorption property to biomolecules

Mesoporous carbon (MC) with high surface area and large pore volume was synthesized using mesophase pitch as a carbon precursor and nanosized MgO as an additive. The maximum surface area, largest pore volume and highest mesoporous ratio of as-prepared MC were up to 1400 m²/g, 2.8 cm³/g and 89%, respectively. The mesoporous structures (3–40 nm) of MC were directly observed under SEM and TEM. The adsorption capacity and adsorption rate of MC to vitamin B₁₂ (VB), chicken egg white albumin (CEWA) and bovine serum albumin (BSA) were proportional to the mesopore volume and average pore size. MC (PM4-OC) exhibited the maximum adsorption capacity to the typical biomolecules, 486, 140 and 176 mg/g for VB, CEWA and BSA, respectively. In contrast, Maxsorbs (commercial activated carbons) with a surprising surface area gave a very low adsorption to such biomolecules. The research indicates that MC may be potential in the selective adsorption and separation of biomolecules, based on a molecule sieve effect.     

Templated mesoporous carbons for supercapacitor application

Mesoporous carbons prepared by an inverse replica technique have been used as electrodes for electrochemical capacitors. Such well-sized carbons were prepared from mesostructured SBA-16 silica materials that served as templates whereas polyfurfuryl alcohol was the carbon precursor. Two highly mesoporous carbons characterized by 3 and 8 nm average pore diameter were tested in various electrolytic solutions (acidic, alkaline and aprotic).It can be concluded that templated mesoporous carbons with tailored pore size distribution are very promising materials to be used as electrodes in supercapacitors. The design of their pore size allows suiting the dimensions of electrolyte ions and efficient charging of the electrical double layer is achieved especially at high current load. Definitively better capacitance performance has been found for carbon with 3 nm pores range, however, cycling performance depends not only on the pore size.     

Mesoporous silica supports for improved thermal stability in supported Au catalysts

In this work, we present a comprehensive review of our research on the role of mesoporous silica pore architecture, composition of the pore walls (addition of Co or Al), and silica surface chemistry (surface modification by TiO₂) to improve the hydrothermal stability of Au particles. We have found that mesoporous silica architecture plays an important role in improving Au stability, with three dimensional mesoporous architectures being less effective than one dimensional (1-D) pores. The tortuous 1-D pores in aerosol silica were found to be most effective at controlling Au particle size. Since Au particles continue to grow larger than the pore diameter, we conclude that Ostwald ripening must be the dominant sintering pathway for these Au catalysts. These catalysts are active for CO oxidation even after the Au particles have grown large enough to block the pores, suggesting that the thin walls of mesoporous silica provide easy access to gas phase molecules. Further improvements in Au stability and reactivity were obtained by surface modification of the aerosol and MCM-41 silica with TiO₂. After TiO₂ modification of the silica, the Au particles remained smaller than the pore size (< 3 nm) even after three cycles of CO oxidation at temperatures up to 400 °C.     

Synthesis of Pt Nanowires Inside Aerosol Derived Spherical Mesoporous Silica Particles

Spherical mesoporous silica particles prepared by evaporation induced self assembly (EISA) were used as templates to form Pt nanowires. Transmission electron microscope (TEM) images of these aerosol-derived silica particles reveal hexagonally ordered pores coiled within each particle, with no obvious termination of the pores on the external surface. Near the particle surface the pores are seen to run parallel to the surface, consistent with the external constraint of spherical geometry. For MCM-41 type mesoporous materials, the pores are straight and accessible at either end for pore filling, but for spherical silica particles prepared by EISA, the pores are not open to the external surface. Hence it is remarkable that Pt nanowires can be formed within the closed pores inside these spherical silica particles, where conventional mechanisms of pore filling would not be expected to be operative. These results suggest that the silica walls in these mesoporous silica allow transport of volatile Pt complexes during wet reduction in H₂. The permeability to gases makes these spherical silica particles especially suitable for gas phase catalytic reactions, while at the same time confining metallic particles within the silica pores.     

Synthesis of polyaniline/mesoporous carbon nanocomposites and their application for CO<Subscript>2</Subscript> sorption

Ordered mesoporous carbons (OMC), were synthesized by nanocasting using ordered mesoporous silica as hard templates. Ordered mesoporous carbons CMK-1 and CMK-3 were prepared from MCM-48 and SBA-15 materials with pore diameters of 3.4 nm and 4.2 nm, respectively. Mesoporous carbons can be effectively modified for CO₂ adsorption with amine functional groups due to their high affinity for CO₂. Polyaniline (PANI)/mesoporous carbon nanocomposites were synthesized from in-situ polymerization by dissolving OMC in aniline monomer. The polymerization of aniline molecules inside the mesochannels of mesoporous carbons has been performed by ammonium persulfate. The nanocomposition, morphology, and structure of the nanocomposite were investigated by nitrogen adsorption-desorption isotherms, Fourier Transform Infrared (FT–IR), X-Ray Diffraction (XRD), Scanning Electron Microscopy (SEM) and thermo gravimetric analysis (TGA). CO₂ uptake capacity of the mesoporous carbon materials was obtained by a gravimetric adsorption apparatus for the pressure range from 1 to 5 bar and in the temperature range of 298 to 348 K. CMK-3/PANI exhibited higher CO₂ capture capacity than CMK-1/PANI owing to its larger pore size that accommodates more amine groups inside the pore structure, and the mesoporosity also can facilitate dispersion of PANI molecules inside the pore channels. Moreover, the mechanism of CO₂ adsorption involving amine groups is investigated. The results show that at elevated temperature, PANI/mesoporous carbon nanocomposites have a negligible CO₂ adsorption capacity due to weak chemical interactions with the carbon nanocomposite surface.     

Preparation of ZSM-5 nanoparticles supported on carbon substrate

Influences of the pore structure and the surface functionality of carbon substrates on the formation of ZSM-5 nanoparticles were studied. The inorganic substance formed on these carbons were identified as ZSM-5 by X-ray diffraction, which also revealed the presence of an amorphous silica phase. The fraction of crystalline phase, which was evaluated from XRD, was not affected by the pore structure; however, inorganic content depended on the pore structure of carbon: i.e. 14-17% for non- and microporous carbons, and 40-55% for mesoporous carbons. TEM observation revealed that the ZSM-5 deposited on these carbon substrates was in the form of nanoparticles with 10-20 nm of diameters. The influence of the surface functionality on the formation of ZSM-5 nanoparticles was also studied with an activated carbon, of which surface functionality was modified by heat-treatment and nitric acid-treatment. A strong dependence of the fraction of crystalline phase on the treatments was observed; i.e. the heat-treatment increased the fraction and the acid-treatment decreased it. Finally, we clarified the controlling factors for the formation of ZSM-5 on carbon materials; the mesoporous surface area of carbon strongly affects the inorganic content and the total acidity of carbon influences the selectivity to ZSM-5 formation.     

Sorption of reactive dyes from aqueous solutions by ordered hexagonal and disordered mesoporous carbons

In the present study two synthetic mesoporous carbons, a highly ordered CMK-3 sample with hexagonal structure and a disordered mesoporous carbon (denoted DMC) were investigated for the sorption of Remazol Red 3BS (C.I. 239) dye in comparison to three commercial activated carbons and a HMS mesoporous silica with a wormhole pore structure. The structural, porosity and surface characteristics of the materials were evaluated using XRD, TEM, N₂ porosimetry, FT-IR spectroscopy and zeta-potential measurements. Optimal dye sorption occurred at pH ～2. Equilibrium sorption data followed the Langmuir model and showed that the two synthetic mesoporous carbons exhibit higher sorption capacities (q_max ～ 500–580 mg/g at 25 °C) in comparison to the commercial activated carbons which possessed either microporous (Takeda 5A and Calgon carbon) or combined micro-/mesoporous (Norit SAE-2) structures and to the HMS mesoporous silica. Thermodynamic parameters as the change in free energy, enthalpy, and entropy of sorption were also estimated. Kinetic studies were carried out and showed a rapid sorption of dye in the first ca. 30 min while equilibrium was reached after ca. 3 h. The sorption kinetics of dye was best described by a second-order kinetic model. A surfactant enhanced carbon regeneration (SECR) technique was used to regenerate the dye-loaded carbon sorbents.     

Synthesis of porous carbon and silica spheres using PEO-PF polymer blends

In this paper, we performed a physical mixture of PEO and PF polymers (i.e. a polymer blend) as an organic template for synthesizing PF-PEO-silica homogeneous composites in a dilute silicate solution at pH = 4.0–5.0. The PF-PEO-silica composites exhibit spherical morphology, in micrometer dimension, and the sphere size is dependent on the pH value of the solution. After undergoing calcination to remove the organic part of the PF-PEO-silica composites with and without the hydrothermal treatment, porous silica spheres of different pore sizes were obtained. Due to the existence of the carbonizing PF polymer in the PF-PEO-silica composite, porous carbon spheres can be conveniently obtained from pyrolysis of the PF-PEO-silica composites under a N₂ atmosphere and HF-etching procedures. TEM images demonstrate that the mesostructures of the mesoporous silica and porous carbons are disordered.     

The effect of silica template structure on the pore structure of mesoporous carbons

We have synthesized two kinds of mesoporous carbons using a spherical silica sol (SMC1 carbon) and an elongated silica sol (SMC3 carbon) as templates. Nitrogen isotherms and electrochemical experiments were performed to investigate the effect of the silica template structure on the pore structure of the resulting mesoporous carbons. When carbons produced using the same silica to resorcinol molar ratio were compared, both nitrogen isotherms and electrochemical studies revealed that the SMC3 carbons exhibit simpler pore connectivity than SMC1 carbons.     

Direct fabrication of mesoporous carbons using in-situ polymerized silica gel networks as a template

Mesoporous carbons were synthesized by in-situ polymerized silica gel networks as a template. The co-condensation of carbon precursor (sucrose) and silica precursor (sodium silicate) followed by heat treatment generated a carbon/silica nanocomposite. After etching the silica template, mesoporous carbons were obtained. Under optimum synthesis conditions a mesoporous carbon with a high surface area of >800 m²/g and a narrow pore size distribution centered at 3 nm was produced. The three-dimensionally interconnected silica structures effectively functioned as the template for the porous carbon materials.     

Synthesis of porous carbon and silica spheres using PEO-PF polymer blends

In this paper, we performed a physical mixture of PEO and PF polymers (i.e. a polymer blend) as an organic template for synthesizing PF-PEO-silica homogeneous composites in a dilute silicate solution at pH = 4.0–5.0. The PF-PEO-silica composites exhibit spherical morphology, in micrometer dimension, and the sphere size is dependent on the pH value of the solution. After undergoing calcination to remove the organic part of the PF-PEO-silica composites with and without the hydrothermal treatment, porous silica spheres of different pore sizes were obtained. Due to the existence of the carbonizing PF polymer in the PF-PEO-silica composite, porous carbon spheres can be conveniently obtained from pyrolysis of the PF-PEO-silica composites under a N₂ atmosphere and HF-etching procedures. TEM images demonstrate that the mesostructures of the mesoporous silica and porous carbons are disordered.     

Comparison of fractal properties of porous structures during coal devolatilization

This paper investigates fractal property changes of pore structures during coal devolatilization. Similar to char pores, coal pores can also be classified as micro pores and macro pores based on their fractal dimensions. The specific surface area and fractal dimension of micro pores in coal particles are basically unchanged after devolatilization. However, the specific surface area and fractal dimension of macro pores, which are key factors in char combustion, are increased after devolatilization. In fact, the fractal dimensions are basically doubled. These parameters will affect another fractal geometrical factor β in char pores that is correlated to char combustion rate. Since the rate of char combustion can be predicted from their fractal pore properties, it may be possible to predict char combustion directly from the properties of their parent coal pores in the future. This work was presented at the 6 ^th Korea-China Workshop on Clean Energy Technology held at Busan, Korea, July 4–7, 2006.     

The influence of carbon source on the wall structure of ordered mesoporous carbons

A series of ordered mesoporous carbons (OMCs) have been synthesized by filling the pores of siliceous SBA-15 hard template with various carbon precursors including sucrose, furfuryl alcohol, naphthalene and anthracene, followed by carbonization and silica dissolution. The carbon replicas have been characterized by powder XRD, TEM and N₂ adsorption techniques. Their electrochemical performance used as electric double-layer capacitors (EDLCs) were also conducted with cyclic voltammetry and charge-discharge cycling tests. The results show that highly ordered 2D hexagonal mesostructures were replicated by using all these four carbon sources under the optimal operation conditions. Physical properties such as mesoscopic ordering, surface areas, pore volumes, graphitic degrees, and functional groups are related to the precursors, but pore sizes are shown minor relationship with them. The sources, which display high yields to carbons, for example, furfuryl alcohol and anthracene are favorable to construct highly ordered mesostructures even at high temperatures (1300 °C). OMCs prepared from non-graphitizable sources such as sucrose and furfuryl alcohol display amorphous pore walls, and large surface areas and pore volumes. The functional groups in the precursors like sucrose and furfuryl alcohol can be preserved on carbon surfaces after the carbonization at low temperatures but would be removed at high temperatures. The graphitizable precursors with nearly parallel blocks and weak cross-linkage between them like anthracene are suitable for deriving the OMCs with graphitic walls. Therefore, the OMCs originated from sucrose and furfuryl alcohol behave the highest capacitances at a carbonization of 700 °C among the four carbons due to the high surface areas and plenty of functional groups, and a declination at high temperatures possibly attribute to the depletion of functional groups. Anthracene derived OMCs has the lowest capacitance carbonized at 700 °C, and a steady enhancement when heated at high temperatures, which is attributed to the graphitization. The OMCs derived from naphthalene have the stable properties such as relatively high surface areas, few electroactive groups and limited graphitizable properties, and in turn medium but almost constant capacitances.     

Controlling the textural parameters of mesoporous carbon materials

The mesoporous carbon materials prepared by inorganic templating technique using mesoporous silica, SBA-15 as a template and sucrose as a carbon source, have been systematically investigated as a function of sucrose to mesoporous silica composition, with a special focus on controlling the mesoporous structure, surface morphology and the textural parameters such as specific surface area, specific pore volume and pore size distribution. All the materials have been unambiguously characterized by XRD, N₂ adsorption–desorption isotherms, high-resolution transmission electron microscopy, high-resolution field emission scanning electron microscopy, and Raman spectroscopy. It has been found that the porous structure, morphology and the textural parameters of the mesoporous carbons materials, CMK-3-x where x represent the sucrose to silica weight ratio, can be easily controlled by the simple adjustment of concentration of sucrose molecules. It has also been found that the specific surface area of the mesoporous carbon materials systematically increases with decreasing the sucrose to silica weight ratio. Moreover, the specific pore volume of the materials increases from 0.57 to 1.31 cm³/g with decreasing the sucrose to silica weight ratio from 5 to 1.25 and then decreases to 1.23 cm³/g for CMK-3-0.8. HRTEM and HR-FESEM also show a highly ordered pore structure and better surface morphology for CMK-3-1.25 as compared to other materials prepared in this study. Thus, it can be concluded that the sucrose to silica weight ratio of 1.25 is the best condition to prepare well ordered mesoporous carbon materials with good textural parameters, pore structure and narrow pore size distribution.     

Effect of surfactant on the pore structure of mesoporous carbon

Mesoporous carbons (MCs) have been synthesized by using thermosetting phenol resin (TPR) as carbon precursor and commercially nanosized silica particles as template. During the synthesis of MCs, a kind of surfactant (Pluronic-F127) was used to modify the surface property of the silica particles. The dispersion capability of the nanosized particles as well as the effect of the surfactant on the pore structure of as-prepared carbons was investigated by transmission electron microscopy (TEM) and nitrogen adsorption, respectively. Results showed that the dispersion ability of silica particles was promoted after the addition of Pluronic-F127, which resulted in the increase of surface area and pore volume of the resultant MC. Pores with the pore size of about 4 nm and 10 nm were developed by adjusting the ratio of silica to the surfactant, and when the amount of surfactant reached a proper value, only pores of about 10 nm appeared. The surfactant had three functions for the pore development of MCs: increasing mesopores of about 10 nm by improving the dispersion capacity of nanosized particles, creation of small mesopores of about 4 nm and blocking the micropores in the carbon matrix.     

The characterization of microporosity in carbons with molecular sieve effects

The apparent and the real micropore size distributions (PSDs) of molecular sieve carbons can be assessed by combining the adsorption of CO₂ at 273 K with immersion calorimetry into liquids of increasing molecular dimensions. On the basis of model isotherms resulting from computer simulations, the adsorption of carbon dioxide, a relatively small probe, leads to the overall PSD of the carbon (essentially the internal micropore system). Immersion calorimetry, on the other hand, reveals the distribution of the pores accessible directly from the liquid phase, that is without constrictions. Liquid CS₂ probes the same volume as CO₂ and can be used as a reference. The paper describes the case of an industrial molecular sieve carbon obtained by blocking partly the entrance to a relatively broad micropore system, thus limiting its accessibility to molecules with diameters below 0.5–0.6 nm. It is shown how activation by steam at 900 °C removes the constrictions and leads to a gradual overlap of the two PSDs. The distribution of the pore widths on the surface, observed directly by scanning tunnelling microscopy, is also given.     

Determination of pore size distribution and adsorption of methane and CCl4 on activated carbon by molecular simulation

A combined method of grand canonical Monte Carlo (GCMC) simulation and statistics integral equation (SIE) for the determination of pore size distribution (PSD) is developed based on the experimental adsorption data of methane on activated carbon at ambient temperature, T=299 K. In the GCMC simulation, methane is modeled as a Lennord-Jones spherical molecule, and the activated carbon pore is described as slit-shaped with the PSD. The well-known Steele’s 10-4-3 potential is used to represent the interaction between the fluid molecule and the solid wall. Covering the range of pore sizes of the activated carbon, a series of adsorption isotherms of methane in several uniform pores were obtained from GCMC. In order to improve the agreement between the experimental data and simulation results, the PSD is calculated by means of an adaptable procedure of deconvolution of the SIE method. Based on the simulated results, we use the activated carbon with the PSD as the prototype of adsorbent to investigate adsorption. The adsorption isotherms of methane and CCl₄ at 299 K in the activated carbon with the PSD are obtained. The adsorption amount of CCl₄ reaches 20 mmol/g at ambient temperature and pressure. The results indicate that the combined method of GCMC and SIE proposed here is a powerful technique for calculating the PSD of activated carbons and predicting adsorption on activated carbons.