Biodiesel production from supercritical carbon dioxide extracted Jatropha oil using subcritical hydrolysis and supercritical methylation

This study investigates supercritical carbon dioxide (SC-CO₂) extraction of triglycerides from powdered Jatropha curcas kernels followed by subcritical hydrolysis and supercritical methylation of the extracted SC-CO₂ oil to obtain a 98.5% purity level of biodiesel. Effects of the reaction temperature, the reaction time and the solvent to feed ratio on free fatty acids in the hydrolyzed oil and fatty acid esters in the methylated oil via two experimental designs were also examined. Supercritical methylation of the hydrolyzed oil following subcritical hydrolysis of the SC-CO₂ extract yielded a methylation reaction conversion of 99%. The activation energy of hydrolysis and trans-esterified reactions were 68.5 and 45.2 kJ/mole, respectively. This study demonstrates that supercritical methylation preceded by subcritical hydrolysis of the SC-CO₂ oil is a feasible two-step process in producing biodiesel from powdered Jatropha kernels.     

Supercritical carbon dioxide extraction of fatty and waxy material from rice bran

Waxy and fatty materials were removed from rice bran by supercritical carbon dioxide at pressures up to 28 MPa and temperatures between 40 and 70°C. The yields of the supercritical extraction were only 16–60% of those obtained by Soxhlet extraction with hexane. The highest yield was reached at the highest pressure and temperature used (28 MPa and 70°C), indicating that supercritical extraction of this lipid-bearing material could probably be improved at more severe extraction conditions. The supercritical extract obtained at operational conditions giving high yield was chromatographically characterized. Compared to the hexane extract, the supercritical extract was lighter in color and richer in wax content and long-chain fatty acids C₂₀−C₃₄. Triacontanol was the most abundant alcohol in both extracts. Tocopherol contents were similar.     

Extraction and Characterization of Seed Oil from Naturally Grown Chinese Tallow Trees

Seeds were collected from locally and naturally grown Chinese tallow trees (CTT) and characterized for general physical and chemical properties and fatty acid composition of the lipids. The effects of four different solvents (petroleum ether, hexane, diethyl ether, and 95 % ethanol) and two extraction methods (supercritical carbon dioxide (SC-CO₂) and conventional Soxhlet) on the properties of the CTT seed oil, including Chinese vegetable tallow (CVT) and stillingia oil (SO), were also investigated. In general, the yields of CVT and SO did not vary based on solvent for Soxhlet extraction and solvent-free SC-CO₂ extraction, except that the yield of CVT from SC-CO₂ extraction was substantially lower. Nevertheless, the CTT seed oil, extracted by SC-CO₂ displayed better quality than those extracted by Soxhlet extraction in terms of color, residual precipitation, and acid value of the oils. The pretreatment of CTT seed by 3 % aqueous sodium bicarbonate solution likely promoted the hydrolysis of triglyceride and caused the high acid value in the CVT samples. The iodine value at around 180 indicated that the SO is a highly unsaturated drying oil. Palmitic (76 %) and oleic (23 %) are two dominant fatty acids in CVT while linolenic (43 %), linoleic (31 %), and oleic (13 %) are the dominant fatty acids in SO.     

Supercritical fluid extraction of lipids from spent coffee grounds

Supercritical fluid extraction of lipids from spent coffee grounds was studied in this work. Extraction experiments were carried out with supercritical carbon dioxide at different pressure and temperature conditions to study the influence of those process parameters on the extraction rate and oil composition. Supercritical carbon dioxide extracted up to 85% of the total amount of oil of spent coffee grounds after 3 h of extraction (corresponding to a maximum yield of 15.4 g_oil/100 g_{dry spent coffee}). The fatty acid composition of the extracted oil showed the presence of fatty acids of C14, C16, C18, and C20 carbon chains. Palmitic (C16:0) and linoleic (C18:2) acids were the major fatty acids and comprise about 35% each of the total fatty acid content of the oil. A soxhlet extraction with n-hexane was done for comparison resulting in a maximum yield of oil of 18.3 g_oil/100 g_{dry spent coffee}. Finally, a diffusional model that takes into account the properties of the substrate, the solute partition between the solid and the supercritical phase, and the mass transfer coefficient and axial dispersion in the fluid phase was applied to this system and a good agreement with experimental results was obtained.     

Extraction of sesame seed (Sesamun indicum L.) oil using compressed propane and supercritical carbon dioxide

This work is aimed to investigate the extraction of sesame seed (Sesamun indicum L.) oil using supercritical carbon dioxide and compressed propane as solvents. The extractions were performed in a laboratory scale unit in a temperature and pressure range of 313-333 K and 19-25 MPa for carbon dioxide and 303-333 K and 8-12 MPa for propane extractions, respectively. A 2² factorial experimental design with three replicates of the central point was adopted to organize the data collection for both solvents. The results indicated that solvent and density were important variables for the CO₂ extraction, while temperature is the most important variable for the extraction yield with propane. The extraction with propane was much faster than that with carbon dioxide due to the fact that propane is a better solvent for vegetable oils compared to carbon dioxide. On the other hand, characteristics of extracted oil, its oxidative stability determined by DSC and chemical profile of constituent fatty acids determined by gas chromatography, were similar to both solvents. The mathematical modeling of the extraction kinetics using a second order kinetic presented good results for the extraction with both solvents.     

Effect of Subcritical Carbon Dioxide Extraction and Bran Stabilization Methods on Rice Bran Oil

The extraction of rice bran oil using the conventional organic solvent‐based Soxhlet method involves hazardous chemicals, whereas supercritical fluid extraction is a costly high‐temperature operating system. The subcritical carbon dioxide Soxhlet (SCDS) system, which operates at a low temperature, was evaluated for the extraction of rice bran oil in this study. In addition, rice bran that had been subjected to steam or hot‐air stabilization were compared with unstabilized rice bran (control). The yields; contents of tocopherols, tocotrienols and oryzanol; fatty acid profiles; and the oxidative stabilities of the extracted rice bran oils were analyzed. The yields using hexane and SCDS extraction were approximately 22 and 13–14.5 %, respectively. However, oil extracted using the SCDS system contained approximately 10 times more oryzanol and tocol compounds and had lower free fatty acid levels and peroxide values compared with hexane‐extracted oil. Overall, SCDS extraction of steamed rice bran represents a promising method to produce premium‐quality rice bran oil.     

Extraction of rice brain oil using supercritical carbon dioxide and propane

Extraction of rice bran lipids was performed using supercritical carbon dioxide (SC−CO₂) and liquid propane. To provide a basis for extraction efficiency, accelerated solvent extraction with hexane was performed at 100°C and 10.34 MPa. Extraction pressure was varied for propane and SC−CO₂ extractions. Also, the role of temperature in SC−CO₂ extraction efficiency was investigated at 45,65, and 85°C. For the SC−CO₂ experiments, extraction efficiencies were proportional to pressure and inversely proportional to temperature, and the maximal yield of oil achieved using SC−CO₂ was 0.222±0.013 kg of oil extracted per kg of rice bran for conditions of 45°C and 35 MPa. The maximal yield achieved with propane was 0.224±0.016 kg of oil per kg of rice bran at 0.76 MPa and ambient temperature. The maximum extraction efficiencies of both SC−CO₂ and propane were found to be significantly different from the hexane extraction baseline yield, which was 0.261±0.005 kg oil extracted per kg of rice bran. A simulated economic analysis was performed on the possibility of using SC−CO₂ and propane extraction technologies to remove oil from rice bran generated in Mississippi. Although the economic analysis was based on the maximal extraction efficiency for each technology, neither process resulted in a positive rate of return on investment.     

Extraction of Fatty Acids from <Emphasis Type="Italic">Boletus edulis</Emphasis> by Subcritical and Supercritical Carbon Dioxide

Mushrooms contain many valuable compounds such as fatty acids, carbohydrates, lycopene, lovastatin, trace elements etc. As they are currently valued for biologically active substances, and as high pressure carbon dioxide fluid extraction has been documented as an effective method for preparing bioactive products from plant materials, subcritical and supercritical carbon dioxide extraction of Boletus edulis mushroom was performed. In the extracts obtained, the fatty acids were determined. Response surface methodology (RSM) was applied to investigate the effect of pressure and extraction time on the extraction yield. The analysis of variance showed that pressure and extraction time had a significant effect on the extraction yield in both investigated process. The interaction between pressure and extraction time had a significant effect only in supercritical extraction process of B. edulis. Higher extraction yields have been obtained by subcritical carbon dioxide, and higher linoleic acid content has been determined in extracts obtained by supercritical carbon dioxide.     

Supercritical extraction of crude oil by methanol- and ethanol-modified carbon dioxide

The effect of ethanol and methanol cosolvents on the extraction yield and kinetics of crude oil originating from the Halfdan field of the North Sea by supercritical carbon dioxide was investigated across a pressure range of 20–60 MPa under a fixed temperature of 60 °C. Results inform that the pure carbon dioxide recovery varied between 43 and 77% while the recovery of the liquid phase of oil ranged between 22 and 56% across the entire pressure range. Using ethanol- and methanol-modified CO₂, the total recovery yield increased significantly averaging an additional 18.2% and 19.4% respectively when compared to pure carbon dioxide. The ethanol addition improved the recovery of the liquid phase of oil averaging 9.6% while the methanol addition improved it to 7.3% across the entire pressure range.Study of the kinetics of extraction process indicated that heavier fractions were extracted faster with the ethanol- compared to the methanol-modified CO₂. GC–MS TIC chromatographic analysis of the extracted oil fractions showed that the extraction of C₁₉-C₃₀ single carbon number groups with the addition of methanol is more dependent on pressure. Predominantly, ethanol addition was more efficient in extraction of C₁₇-C₃₈ single carbon number groups while methanol contributed more in extraction of C₇-C₉ SCN groups.     

Antioxidant Property,Thymoquinone Content and Chemical Characteristics of Different Extracts from Nigella sativa L. Seeds

In this study, Nigella sativa L. seeds were extracted using supercritical carbon dioxide (SC-CO₂) and Soxhlet. Chemical characteristics, fatty acid composition, antioxidant activity and thymoquinone content of N. sativa L. extracts obtained through different methods were investigated and compared. It was revealed that antioxidant activity and thymoquinone content could be significantly different for SC-CO₂ and Soxhlet extracts. The results for fatty acid composition indicated that linoleic acid, palmitic acid and oleic acid were the main fatty acids in both extracts. The SC-CO₂ extraction could provide an extract with higher quality and antioxidant activity compared to Soxhlet extraction method and can be considered a more appropriate method for attaining a high-quality extract.     

Kinetics of supercritical carbon dioxide extraction of borage and evening primrose seed oil

In the present work, high‐pressure extraction of borage (Borago officinalis L.) and evening primrose (Oenothera biennis L.) seed oil, containing the valuable γ‐linolenic acid (GLA), has been investigated. Extraction was performed with supercritical carbon dioxide on a semi‐continuous flow apparatus at pressures of 200 and 300 bar, and at temperatures of 40 and 60 °C. A constant flow rate of carbon dioxide in the range from 0.17 to 0.20 kg/h was maintained during extraction. The extraction yields obtained using dense CO₂ were similar to those obtained with conventional extraction using hexane as solvent. The composition of extracted crude oil was determined by GC analysis. The best results were obtained at 300 bar and 40 °C for both seed types extracted, where the quality of oil was highest with regard to GLA content. The evening primrose seed oil extracted with supercritical fluid extraction was particularly rich in unsaturated fatty acids: up to 89.7 wt‐% of total free fatty acids in the oil. The dynamic behavior of the extraction runs was analyzed using two mathematical models for describing the constant rate period and the subsequent falling rate period. Based on the experimental data, external mass transfer coefficients, diffusion coefficients and diffusivity in solid phase were estimated. Results showed good agreement between calculated and experimental data.     

Extraction of hiprose fruit by supercritical CO2 and propane

Extraction of whole fruit, seeds and peel of hiprose were studied with carbon dioxide, propane + carbon dioxide and propane as solvents under super- and subcritical conditions. The percentage of extract recovered from seed, whole hipfruit and hippeel was found to be 5.7–6.7, 3.0–3.5 and 0.32–0.42, respectively. The ratios of solvent to plant material, required to attain a complete extraction, were found to be 10 applying CO₂ at 35 °C and 250 bar, 3 using a solvent mixture rich in propane at 28 °C and 100 bar, and 1.1 with propane at 25 °C and 50 bar. As determined by high-performance liquid chromatographic (HPLC) methods the biologically active compounds such as carotenoids and tocopherols occur mainly in the peel of hipfruit. The oils from hip seeds increase extractability of such compounds in SF-CO₂ alone or with propane. Of the fatty acid analysed linoleic acid (C18:2) was the most abundant (52–55%) followed by linolenic acid (C18:3) which accounted for 23–24% of the total fatty acid species. No significant changes were observed in fatty acid composition of the extracts as a function of changes in the conditions of sub- and supercritical extraction.     

Supercritical Carbon Dioxide Extraction and Characterization of Argentinean Chia Seed Oil

Extraction of chia seed oil was performed with supercritical carbon dioxide (SC-CO₂). To investigate the effects of pressure and temperature on the oil solubility and yield, two isobaric (250 and 450 bar) and two isothermal (40 and 60 °C) extraction conditions were selected. The global extraction yield of chia oil increased with pressure enhancement, but temperature had a little influence on it. The maximum oil recovery using SC-CO₂ at a mass flow rate of 8 kg/h was 97%, which was obtained at 60 °C, 450 bar for a 138-min extraction. The results showed that solubility changed from 4.8 g oil/kg CO₂ at 60 °C–250 bar to 28.8 g oil/kg CO₂ at 60 °C–450 bar. The final extract obtained by SC-CO₂ under different conditions and Soxhlet extraction contained mainly α-linolenic (64.9–65.6%) and linoleic (19.8–20.3%) acids. SC-CO₂ extraction is an interesting alternative methodology because it is possible to achieve a chia oil yield close to that obtained by conventional extraction with a similar fatty acid composition using an environmentally friendly process.     

Supercritical CO2 extraction of rice bran

Extraction of rice bran lipids with supercritical carbon dioxide (SC-CO₂) was performed. To investigate the pressure effect on extraction yield, two isobaric conditions, 7000 and 9000 psi, were selected. A Soxhlet extraction with hexane (modified AOCS method Aa 4–38; 4 h at 69°C) was also conducted and used as the comparison basis. Rice bran with a moisture content of 6%, 90% passable through a sieve with 0.297 mm opening, was used for extraction. A maximum rice bran oil (RBO) yield of 20.5%, which represents 99+% lipid recovery, was obtained with hexane. RBO yield with SC-CO₂ ranged between 19.2 and 20.4%. RBO yield increased with temperature at isobaric conditions. At the 80°C isotherm, an increase in RBO yield was obtained with an increase in pressure. The pressure effect may be attributed to the increase in SC-CO₂ density, which is closely related to the value of the Hildebrand solubility parameter. RBO extracted with SC-CO₂ had a far superior color quality when compared with hexane-extracted RBO. The level of sterols in SC-CO₂-extracted RBO increased with pressure and temperature.     

Solubility of red pepper (C<Emphasis Type="Italic">apsicum annum</Emphasis>) oil in near- and supercritical carbon dioxide and quantification of capsaicin

Red pepper oil was extracted using near- and supercritical carbon dioxide. Extraction was carried out at pressures ranging from 10 to 35 MPa and temperatures from 30 to 60 °C, with a CO₂ flow rate of 24.01 g/min using a semi-continuous high-pressure extraction apparatus. The duration for extraction was 2 h. The highest oil yield was found at high pressure and temperature. The highest solubility of oil (1.18 mg/g of CO₂) was found at 35 MPa and 60 °C. The solubility data of red pepper oil in near- and supercritical CO₂ were fitted in Chrastil model. The fatty acid composition of red pepper oil was analyzed by gas chromatography (GC). Linoleic acid was found to be the major fatty acid in the oil. Capsaicin was quantified in different extracts by high performance liquid chromatography (HPLC). The highest capsaicin yield was found at 35 MPa and 60 °C.     

Hydrothermal reforming of bio-diesel plant waste: Products distribution and characterization

A viscous waste derived from a bio-diesel production plant, in the form of crude glycerol, was reacted under subcritical and supercritical water conditions and the product composition determined in relation to process conditions. Preliminary analysis of the original sample showed that the main constituent organic compounds were methanol (20.8 wt.%), glycerol (42.3 wt.%) and fatty acid methyl esters (33.1 wt.%). Uncatalyzed reforming experiments were carried out in a 75 ml Hastelloy-C batch reactor at temperatures between 300 °C and 450 °C and pressures between 8.5 MPa and 31 MPa. Oil/wax constituted more than 62 wt.% of the reactions products. At 300 °C, the main product was a waxy material containing mainly glycerol and fatty acid methyl esters. As the temperature increased to supercritical water conditions, low viscosity oils were produced and all of the glycerol was reacted. The oils contained mainly saturated and unsaturated fatty acid esters as well as their decomposition products. The gaseous products were carbon dioxide, hydrogen and methane and lower concentrations of carbon monoxide and C₂-C₄ hydrocarbons. No char formation was observed. However, during alkaline gasification with sodium hydroxide at 380 °C, the reaction products included a gaseous effluent containing up to 90% by volume of hydrogen, in addition to oil and significant amount of whitish solid residue (soap). Sodium hydroxide influenced the production of hydrogen via water-gas shift by the removal of carbon dioxide as sodium carbonate, but also decreased oil product possibly through saponification.     

Supercritical extraction of evening primrose oil: Experimental optimization via response surface methodology

Supercritical carbon dioxide (CO₂) effective extraction parameters (pressure, temperature, static extraction time, and dynamic extraction time) of oil recovery from evening primrose seeds were optimized via response surface methodology (RSM). The results of this study indicated that the linear terms of static and dynamic time and the quadratics of temperature and pressure, as well as the interactions of temperature and static time, pressure and temperature had a significant effect on the oil recovery. The optimum extraction conditions of 14.2 MPa, 47.3°C, 30 min (static extraction time) and 150 min (dynamic extraction time) were obtained. Applying the optimum conditions, a mean experimental recovery of 92.98% (triplicate experiment) was achieved, which is well compatible with the RSM‐predicted value (93.61%). The fatty acid composition of extracted evening primrose oil using supercritical CO₂ was compared with that obtained by Soxhlet method in which minor difference was observed. © 2011 American Institute of Chemical Engineers AIChE J, 2011     

Extraction of Nitraria tangutorum seed lipid using different extraction methods and analysis of its fatty acids by HPLC fluorescence detection and on‐line MS identification

The seed lipid of Nitraria tangutorum was extracted by supercritical carbon dioxide extraction, microwave‐assisted reflux extraction, ultrasound‐assisted extraction, or solvent reflux extraction. The experimental parameters of supercritical carbon dioxide extraction including pressure, temperature, particle size, and extraction time were investigated. A facile and sensitive method for the simultaneous determination of 30 saturated and 9 unsaturated fatty acids by HPLC with fluorescence detection after pre‐column derivatization was developed. Fatty acid derivatives were separated on a reversed‐phase Eclipse XDB‐C₈ column in conjunction with gradient elution. Identification of fatty acid derivatives was carried out by on‐line APCI/MS in positive‐ion mode. Excellent quantitative linear responses of the 39 fatty acids were observed in the range of 0.014 to 14 μmol/L with correlation coefficients higher than 0.9992. Limits of detection were in the range of 0.32–3.7 nmol/L (S/N = 3). The fatty acids in Nitraria tangutorum seed lipid with or without saponification extracted by the four different methods were determined and compared. The results indicated that the mass percentage of unsaturated fatty acids (mainly oleic acid, linoleic acid and linolenic acid) in Nitraria tangutorum seed lipid was up to 79%, and the best method was supercritical carbon dioxide extraction.     

Optimization of Supercritical CO2 Extraction of Fish Oil from Viscera of African Catfish (Clarias gariepinus)

Fish oil was extracted from the viscera of African Catfish using supercritical carbon dioxide (SC-CO₂). A Central Composite Design of Response Surface methodology (RSM) was employed to optimize the SC-CO₂ extraction parameters. The oil yield (Y) as response variable was executed against the four independent variables, namely pressure, temperature, flow rate and soaking time. The oil yield varied with the linear, quadratic and interaction of pressure, temperature, flow rate and soaking time. Optimum points were observed within the variables of temperature from 35 °C to 80 °C, pressure from 10 MPa to 40 MPa, flow rate from 1 mL/min to 3 mL/min and soaking time from 1 h to 4 h. However, the extraction parameters were found to be optimized at temperature 57.5 °C, pressure 40 MPa, flow rate 2.0 mL/min and soaking time 2.5 h. At this optimized condition, the highest oil yields were found to be 67.0% (g oil/100 g sample on dry basis) in the viscera of catfish which was reasonable to the yields of 78.0% extracted using the Soxhlet method.     

Extraction of lipids from Yarrowia Lipolytica

BACKGROUND: Microorganisms have often been considered for the production of oils and fats as an alternative to agricultural and animal resources. Extraction experiments were performed using a strain of the yeast Yarrowia lipolytica (Y. lipolytica), a high‐lipid‐content yeast. Three different methods were tested: Soxhlet extraction, accelerated solvent extraction (ASE) and supercritical carbon dioxide (SCCO₂) extraction using ethanol as a co‐solvent. Also, high pressure solubility measurements in the systems ‘CO₂ + yeast oil’ and ‘CO₂ + ethanol + yeast oil’ were carried out. RESULTS: The solubility experiments determined that, at the conditions of the supercritical extractor (40 °C and 20 MPa), a maximum concentration of 10 mg of yeast oil per g of solvent can be expected in pure CO₂. 10% w/w of ethanol in the solvent mixture increased this value to almost 15 mg of yeast oil per g of solvent. Different pretreatments were necessary to obtain satisfactory yields in the extraction experiments. The Soxhlet and the ASE method were not able to complete the lipid extraction. The ‘SCCO₂ + ethanol’ extraction curves revealed the influence of the different pretreatments on the extraction mechanism. CONCLUSION: Evaluating the effectiveness of a given pretreatment, ASE reduced the amount of material and solvent used compared with Soxhlet. In all three cases, the best total extraction performance was obtained for the ethanol‐macerated yeast (EtM). Addition of ethanol to the solvent mixture enhanced the oil solubility. Oil can be extracted from Y. lipolytica in two different steps: a non‐selective ethanol extraction followed by TAG‐selective SCCO₂ purification. © 2012 Society of Chemical Industry