Tests on the Ductility of Reinforced Concrete Beams Retrofitted with FRP and Steel Near-Surface Mounted Plates

Reinforced concrete beams are now commonly retrofitted using externally bonded (EB) fiber reinforced polymer (FRP) plates as the technique is both inexpensive and unobtrusive. However, tests have shown that EB carbon FRP plates tend to debond at low strains, which can severely limit the ductility or moment redistribution to such an extent that guidelines often preclude moment redistribution. This paper reports the moment redistribution achieved in tests on nine near full-scale two-span continuous reinforced concrete beams that were retrofitted with near-surface mounted (NSM) plates. The plates were either carbon FRP or high yield steel strips which were adhesively bonded within saw grooves cut into the concrete cover on the tension face or sides of the beam. It was found that the debonding strains of these NSM plates were considerably larger than those associated with EB plates and that substantial amounts of moment redistribution occurred. These tests suggest that NSM plates can be used to increase the strength of reinforced concrete structures with little, if any, loss of ductility.     

Shear Transfer across Cracks in FRP Strengthened RC Members

The shear capacity of unplated reinforced concrete (RC) beams depends on the transverse shear to form the critical diagonal crack (CDC) as well as the transverse shear capacity across the CDC. The latter depends on the reinforcing bars crossing the CDC as they provide forces normal to the CDC that allow the shear to be transferred by aggregate interlock. For steel reinforcing bars, these normal forces can be assumed to depend on the ductile yield capacity of the reinforcing bar. However, the problem is more complicated when dealing with fiber reinforced polymer (FRP) plated RC beams, as the normal force now depends on the brittle intermediate crack debonding resistance of the plate as well as the brittle nature of the FRP material. In this paper, eight push tests have been used to directly determine the contribution of externally bonded (EB) and near surface mounted (NSM) FRP plates to the shear capacity, and these are compared with further six EB and NSM steel plated members. It is shown that plate reinforcement can substantially increase the shear capacity and, surprisingly, that the brittle FRP plates can provide a more ductile shear mechanism than the ductile steel plates.     

Study of Intermediate Crack Debonding in Adhesively Plated Beams

The main disadvantage of reinforced concrete beams retrofitted with steel or fiber reinforced polymer (FRP) plates adhesively bonded to the external surfaces is the premature debonding of the plates before reaching the desired strength or ductility. One of the main mechanisms of debonding failure is intermediate crack (IC) debonding, which is initiated by the formation of flexural cracks in the vicinity of the plates causing slip to occur at the plate/concrete interfaces. Much of the existing research focuses on the bond–slip relationship at the plate/concrete interface, with a lack of attention on the IC debonding behavior of flexural members. In this research, a model is described for IC debonding of plated RC beams that is based on partial interaction theory. To allow a better understanding of the IC debonding behavior of plated members, studies are carried out using the proposed model to study the effects of variations in crack spacings and rate of change of moment, and it is shown that both of these factors as well as the number of cracks in the beam can have large effects on the local behavior and the resultant strains in the plated member.     

Characterization of FRP Rods as Near-Surface Mounted Reinforcement

The use of near surface mounted (NSM) fiber-reinforced polymer (FRP) rods is a promising technology for increasing flexural and shear strength of deficient reinforced concrete (RC) members. As this technology emerges, the structural behavior of RC elements strengthened with NSM FRP rods needs to be fully characterized. Given the variability of material properties and groove geometry, this requires that the tensile properties of the FRP rod and the mechanics of load transfer between NSM FRP rods and concrete be investigated. Tensile and bond tests on commercially available carbon FRP deformed rods for application as NSM reinforcement were carried out using test methods that are expected to become standards in North America. Three full-size beams, one control beam and two beams strengthened in shear with NSM FRP rods, were tested. Test results are presented and compared with the predictions of a simple design approach, showing reasonable agreement.     

Rehabilitation of Cracked and Corroded Reinforced Concrete Beams with Fiber-Reinforced Plastic Patches

The behavior under static loading of fiber-reinforced plastic (FRP) retrofitted reinforced concrete beams, possessing a high chloride content and rebar corrosion, was studied both experimentally and analytically. The test beams were characterized as falling into three different groups according to the state of their corrosion damage: (1) natural corrosion, (2) cathodic protection, and (3) accelerated corrosion. The load carrying capacities of the beams, with or without FRP patching, were tested in the laboratory. The experimental results show that the state of corrosion of the steel, the water/cement ratio of the concrete material, and the arrangement and the number of FRP patches all affect the strength as well as the failure mechanisms of retrofitted RC beams. Some simple analytical models and a design concept for retrofitting cracked and corroded RC beams with FRP sheets are also presented and discussed.     

Shear Strengthening of RC Beams with EB FRP: Influencing Factors and Conceptual Debonding Model

This paper deals with the shear strengthening of RC beams using externally bonded (EB) fiber-reinforced polymers (FRP). Current code provisions and design guidelines related to shear strengthening of RC beams with FRP are discussed in this paper. The findings of research studies, including recent work, have been collected and analyzed. The parameters that have the greatest influence on the shear behavior of RC members strengthened with EB FRP and the role of these parameters in current design codes are reviewed. This study reveals that the effect of transverse steel on the shear contribution of FRP is important and yet is not considered by any existing codes or guidelines. Therefore, a new design method is proposed to consider the effect of transverse steel in addition to other influencing factors on the shear contribution of FRP (Vf). Separate design equations are proposed for U-wrap and side-bonded FRP configurations. The accuracy of the proposed equations has been verified by predicting the shear strength of experimentally tested RC beams using data collected from the literature. Finally, comparison with current design guidelines has shown that the proposed model achieves a better correlation with experimental results than current design guidelines.     

FRP-Reinforced Concrete Beams: Unified Approach Based on IC Theory

In general, steel-reinforced concrete involves a ductile steel material and a very strong and ductile bond between the steel reinforcement and concrete, so that debonding rarely governs the design. In contrast, fiber-reinforced polymer (FRP) reinforcement is a brittle material with a weak and brittle bond, making debonding a major issue. Consequently, there has been an extensive amount of research on FRP debonding and in particular intermediate crack (IC) debonding. This paper shows that the very good research by the FRP research community on the mechanics of IC debonding can be applied to a wide range of apparently disparate reinforced concrete behaviors to produce a unified approach. Hence, a single mechanism, or unified approach, based on IC debonding is proposed in this paper for dealing with moment rotation, tension stiffening and deflections, member ductility and moment redistribution, shear capacity, confinement, and fiber concrete for FRP RC beams.     

Strength and Ductility of Concrete Beams Reinforced with Carbon Fiber-Reinforced Polymer Plates and Steel

Seven concrete beams reinforced internally with varying amounts of steel and externally with precured carbon fiber-reinforced polymer (FRP) plates applied after the concrete had cracked under service loads were tested under four-point bending. Strains measured along the beam depth allowed computation of the beam curvature in the constant moment region. Results show that FRP is very effective for flexural strengthening. As the amount of steel increases, the additional strength provided by the carbon FRP plates decreases. Compared to a beam reinforced heavily with steel only, beams reinforced with both steel and carbon have adequate deformation capacity, in spite of their brittle mode of failure. Clamping or wrapping of the ends of the precured FRP plate enhances the capacity of adhesively bonded FRP anchorage. Design equations for anchorage, allowable stress, ductility, and amount of reinforcement are discussed.     

Retrofitting of Reinforced Concrete Beams with CARDIFRC

A new retrofitting technique based on a material compatible with concrete is currently under development at Cardiff University. It overcomes some of the problems associated with the current techniques based on externally bonded steel plates and FRP (fiber-reinforced polymer) laminates which are due to the mismatch of their tensile strength and stiffness with that of the concrete structure being retrofitted. This paper will describe briefly the technology necessary for preparing high-performance fiber-reinforced concrete mixes (HPFRCC), designated CARDIFRC. They are characterized by high tensile/flexural strength and high energy-absorption capacity (i.e., ductility). The special characteristics of CARDIFRC make them particularly suitable for repair, remedial, and upgrading activities (i.e., retrofitting) of existing concrete structures. The promising results of several studies using CARDIFRC for retrofitting damaged concrete flexural members will be presented. It will be shown that damaged reinforced concrete beams can be successfully strengthened and rehabilitated in a variety of different retrofit configurations using precast CARDIFRC strips adhesively bonded to the prepared surfaces of the damaged beams. To predict the moment resistance and load-deflection response of the beams retrofitted in this manner an analytical model will be introduced, and the results of the computations will be compared with the test results to evaluate the accuracy of the model.     

Deflection Prediction of Steel and FRP-Reinforced Concrete-Filled FRP Tube Beams

This paper presents the results of experimental and theoretical investigations that study the flexural behavior of reinforced concrete-filled fiber-reinforced polymer (FRP) tubes (RCFFTs) beams. The experimental program consists of 10 circular beams [6 RCFFT and 4 control reinforced concrete (RC) beams] with a total length of 2,000?mm, tested under four-point bending load. The experimental results were used to review and verify the applicability of various North American code provisions and some available equations in the literature to predict deflection of RCFFT beams. The measured deflections and the experimental values of the effective moment of inertia were analyzed and compared with those predicted using available models. The results of the analysis indicated that the behavior of steel and FRP-RCFFT beams under the flexural load was significantly different than that of steel and FRP-RC members. This is attributed to the confining effect of the FRP tubes and their axial contribution. This confining behavior in turn enhanced the overall flexural behavior and improved the tension stiffening of RCFFT beams. For that, the predicted tension stiffening of steel and FRP-RCFFT beams using the conventional equations (steel or FRP-RC member) underestimates the flexural response; therefore, the predicted deflections are overestimated. Based on the analysis of the test results, the Branson’s equation for the effective moment of inertia of RC structures is modified, and new equations are developed to accurately predict the deflection of concrete-filled FRP tube (CFFT) beams reinforced with steel or FRP bars.     

New Approach for Modeling the Contribution of NSM FRP Strips for Shear Strengthening of RC Beams

This paper presents the main features of an analytical model recently developed to predict the near-surface mounted (NSM) fiber-reinforced polymer (FRP) strips shear strength contribution to a reinforced concrete (RC) beam throughout the beam’s loading process. It assumes that the possible failure modes that can affect the ultimate behavior of an NSM FRP strip comprise: loss of bond (debonding); concrete semiconical tensile fracture; mixed shallow-semicone-plus-debonding; and strip tensile fracture. That model was developed by fulfilling equilibrium, kinematic compatibility, and constitutive law of both the adhered materials and the bond between them. The debonding process of an NSM FRP strip to concrete was interpreted and closed-form equations were derived after proposing a new local bond stress-slip relationship. The model proposed also addressed complex phenomena such as the interaction between the force transferred to the surrounding concrete through bond stresses and concrete fracture as well as the interaction among adjacent strips. The main features of the proposed modeling strategy are shown along with the main underlying physical-mechanical concepts and assumptions. Using recent experimental data, the predictive performance of the model is assessed. The model is also applied to single out the influence of relevant parameters on the NSM technique effectiveness for the shear strengthening of RC beams.     

Bond Efficiency of EBR and NSM FRP Systems for Strengthening Concrete Members

This paper reports the results of an experimental program to investigate the bonding behavior of two different types of fiber-reinforced polymer (FRP) systems for strengthening RC members: externally bonded carbon (EBR) plates and bars or strips externally applied with the near-surface-mounted (NSM) technique. The overall experimental program consisted of 18 bond tests on concrete specimens strengthened with EBR carbon plates and 24 bond tests on concrete specimens strengthened with NSM systems (carbon, basalt, and glass bars, and carbon strips). Single shear tests (SST) were carried out on concrete prisms with low compressive strengths to investigate the bonding behavior of existing RC structures strengthened with different types of FRP systems. The performance of each reinforcement system is presented, discussed, and compared in terms of failure mode, debonding load, load-slip relationship, and strain distribution. The findings indicate that the NSM technique could represent a sound alternative to EBR systems because it allows debonding to be delayed, and hence FRP tensile strength to be better exploited.     

Shear Strengthening of RC Beams with Externally Bonded FRP Composites: Effect of Strip-Width-to-Strip-Spacing Ratio

The results of an experimental and analytical investigation of shear strengthening of reinforced concrete (RC) beams with externally bonded (EB) fiber-reinforced polymer (FRP) strips and sheets are presented, with emphasis on the effect of the strip-width-to-strip-spacing ratio on the contribution of FRP (Vf). In all, 14 tests were performed on 4,520-mm-long T-beams. RC beams strengthened in shear using carbon FRP (CFRP) strips with different width-to-spacing ratios were considered, and their performance was investigated. In addition, these results are compared with those obtained for RC beams strengthened with various numbers of layers of continuous CFRP sheet. Moreover, various existing equations that express the effect of FRP strip width and concrete-member width and that have been proposed based on single or double FRP-to-concrete direct pullout tests are checked for RC beams strengthened in shear with CFRP strips. The objectives of this study are to investigate the following: (1)?the effectiveness of EB discontinuous FRP sheets (FRP strips) compared with that of EB continuous FRP sheets; (2)?the optimum strip-width-to-strip-spacing ratio for FRP (i.e., the optimum FRP rigidity); (3)?the effect of FRP strip location with respect to internal transverse-steel location; (4)?the effect of FRP strip width; and (5)?the effect of internal transverse-steel reinforcement on the CFRP shear contribution.     

Fiber Reinforced Polymer Shear Strengthening of Reinforced Concrete Beams with Transverse Steel Reinforcement

The paper aims to contribute to a better understanding and modeling of the shear behavior of reinforced-concrete (RC) beams strengthened with carbon fiber reinforced polymer (FRP) sheets. The study is based on an experimental program carried out on 11 beams with and without transverse steel reinforcement, and with different amounts of FRP shear strengthening. The test results provide some new insights into the complex failure mechanisms that characterize the ultimate shear capacity of RC members with transverse steel reinforcement and FRP sheets. After the discussion of the above topics, a new upper bound of the shear strength is introduced. It should be capable of taking into account how the cracking pattern in the web failing under shear is modified by the presence of FRP sheets, and how such a modified cracking pattern actually modifies the anchorage conditions of the sheets and their effective contribution to the ultimate shear strength of the beams.     

Computer-Based Mathematical Model for Performance Prediction of Corroded Beams Repaired with Fiber Reinforced Polymers

A new mathematical model for predicting the inelastic flexural response of corroded reinforced concrete (RC) beams repaired with fiber reinforced polymer (FRP) laminates is presented. The model accounts for the effect of the change in the bond strength at the steel-to-concrete interface due to corrosion and/or FRP wrapping on the beam load–deflection response. The effects of FRP strengthening and the reduction in the steel reinforcement area due to corrosion on the beam strength are predicted by the model. A computer program was coded to carry out the modeling procedure and the model’s predictions were compared with the results of an experimental study undertaken to investigate the model’s reliability. A comparison of the predicted and the experimental results showed that the model accurately predicted the load–deflection relationships for corroded RC beams repaired with FRP laminates.     

Failure Mode Analyses of Reinforced Concrete Beams Strengthened in Flexure with Externally Bonded Fiber-Reinforced Polymers

As existing structures age or are required to meet the changing demands on our civil infrastructure, poststrengthening and retrofitting are inevitable. A relatively recent technique to strengthen reinforced concrete (RC) beams in flexure uses fiber-reinforced polymer (FRP) strips or sheets glued to the tension side of the beam. A number of researchers have reported that the failure mode of an FRP-strengthened RC beam can change from the desired ductile mode of an underreinforced beam to a brittle one. This paper analyzes the effects of this strengthening technique on the response and failure modes of a reference RC beam. A nonlinear RC beam element model with bond-slip between the concrete and the FRP plate is used to study how the failure mechanism of simply supported strengthened RC beams is affected by the following parameters: plate length, plate width, plate stiffness, and loading type. The beam geometry is kept constant. The parametric studies confirm the experimentally observed results according to which the most commonly observed failure modes due to loss of composite actions are affected by the plate geometric and material properties. In addition, distributed loads (difficult to apply in an experimental test) may not be as sensitive to plate debonding in the region of maximum bending moment as are beams subjected to point loads.     

Interfacial Stresses in Beams and Slabs Bondedwith Thin Plate

A new popular method for retrofitting reinforced concrete beams and slabs is to bond fiber-reinforced plastic (FRP) plates to the soffit. An important failure mode for such strengthened members is the debonding of the FRP plate from the member due to high interfacial stresses near the plate ends. Accurate predictions of the interfacial stresses are a prerequisite for designing against debonding failures. In this paper, a theoretical interfacial stress analysis is presented for simply supported beams and slabs bonded with a thin FRP composite or steel plate and subjected to a uniformly distributed load in combination with a uniform bending moment. The analysis leads to an exact closed-form solution, in which a plane stress model is used for beams and a plane strain model is used for slabs. The salient features of the new analysis include the consideration of nonuniform stress distributions in and the satisfaction of the stress boundary conditions at the ends of the adhesive layer. Numerical results from the present analysis are presented both to demonstrate the advantages of the present solution over existing ones and to illustrate the main characteristics of interfacial stress distributions in beams and slabs.     

Behavior of Beams Strengthened with Novel Self-Anchored Near-Surface-Mounted CFRP Bars

A commonly observed failure mode in laboratory tests involving surface bonded fiber-reinforced polymer (FRP) laminates or near-surface-mounted (NSM) bars is premature delamination, that is, the separation of the FRP from the substrate well before the FRP reaches its ultimate strain capacity. To delay the onset of delamination and to ensure that the NSM FRP reinforcement continues to contribute to member strength after partial delamination, a new self-anchored carbon fiber-reinforced polymer (CFRP) bar was developed and tested for this investigation. This bar is made with a series of monolithic spikes that can be anchored deep inside the concrete. In addition to cutting grooves into the concrete cover for the placement of the primary reinforcing bar, holes are drilled deep into the concrete to insert the spikes. To test the performance of this bar, six large, simply supported, reinforced, concrete beams were retrofitted with NSM bars and tested in four-point bending. Two beams were strengthened with NSM bars without anchors or spikes but were otherwise similar to the self-anchored bar and served as control specimens (Series?B1). Two beams were strengthened in flexure with the new self-anchored NSM bars (Series?B2), and the remaining two beams (Series?B3) were strengthened in flexure and shear by using the self-anchored NSM bars as partial shear reinforcement. The effect of the proposed strengthening system on the beams’ strength, failure mode, deformability, and ductility are discussed on the basis of the experimental results. The anchors delayed delamination and enabled the NSM bar to experience at least a 77% higher strain at failure than the companion bar without anchors. The anchors also increased beam displacement ductility and energy ductility at a 20% strength degradation by at least 34% and 42%, respectively.     

Embedding NSM FRP Plates for Improved IC Debonding Resistance

The use of near surface mounted (NSM) fiber reinforced polymer (FRP) strips for strengthening reinforced concrete structures shows great promise as the strains at intermediate crack (IC) debonding are generally much greater than for externally bonded FRP strips. In this research, the NSM technique is taken a step further by embedding the NSM strip, i.e., is by providing cover to the strip. It is shown that embedment can increase the IC debonding resistance by up to three times. Importantly, embedment allows: substantially larger strains at IC debonding and, hence, greater ductility; the use of larger cross sections of FRP plate; and, through providing cover to the NSM, may be the first step in enhancing the fire resistance. In this paper, 20 new pull tests are described from which mathematical expressions are developed for the effect of embedment on both the IC debonding resistance and its associated local bond stress–slip (τ–δ) relationship.     

IC Debonding of FRP NSM and EB Retrofitted Concrete: Plate and Cover Interaction Tests

The use of fiber-reinforced polymer (FRP) externally bonded (EB) plates is widely accepted as an efficient and unobtrusive retrofitting technique. FRP near-surface mounted plates are now also gradually gaining acceptance due to their substantial increase in debonding strains over EB plates. However tests have shown that the intermediate crack (IC) debonding resistances of FRP plates can be reduced by their interaction with adjacent parallel plates and with parallel free surfaces, that is the cover; this is often reflected in design rules where the IC debonding resistance of individual plates depends on the width of the plate as a proportion of the width of the concrete specimen and on the cover. In this paper, 22 new pull tests are reported that study the IC debonding interaction with adjacent plates and cover. The results are encouraging as they show that there is little reduction in the IC debonding resistance until the lateral cover or gap between plates is relatively small.