Implementation of a Long-Term Bridge Weigh-In-Motion System for a Steel Girder Bridge in the Interstate Highway System

This technical paper discusses the implementation of a long-term bridge weigh-in-motion system for use in determining gross vehicle weights of trucks crossing steel girder bridges. The system uses strain data to determine truck weights using an existing structural health monitoring system installed on a interstate highway bridge. The applied system has the advantage of not using any axle detectors in the roadway; and instead all analyses are performed using strain gauges attached directly to the steel girders, providing for a long-term monitoring system with minimal maintenance. Long-term data has been used to demonstrate that this method can be readily applied to gain important information on the quantity and weights of the trucks crossing the highway bridge.     

Field Evaluation of Decommissioned Noncomposite Steel Girder Bridge

Field tests conducted on a noncomposite steel girder bridge are described. Two separate 36.6 m (120 ft) units, each three-span continuous, were subjected to increasing static loads by means of a trailer and concrete barriers. Results show that the girders acted as partially composite sections in the positive moment region up to the onset of yield. Due to curb participation and the transverse location of the applied load, exterior girders exhibited a higher degree of partially composite action. In the negative moment region, partially composite action was evident only in the exterior girders. As a result of partially composite action and curb participation, the yield load was about 7% higher than predicted. Bearing restraint is shown not to have a significant impact on the behavior of the tested bridges. In addition, the stiffness of the interior girders, as measured under the constant weight of a dump truck, are shown to be virtually unaffected by the heavy trailer loads. More significant changes in girder stiffness were observed between different transverse load positions of the dump truck.     

Experimental Study on Prefabricated Concrete Bridge Girder-to-Girder Intermittent Bolted Connections System

This paper reports on a new bridge deck slab flange-to-flange connection system for precast deck bulb tee (DBT) girders. In prefabricated bridge system made of DBT girders, the concrete deck slab is cast with the prestressed girder in a controlled environment at the fabrication facility and then shipped to the bridge site. This system requires that the individual prefabricated girders be connected through their flanges to make it continuous for live load distribution. The objectives of this study are to develop an intermittent bolted connection for DBT bridge girders and to provide experimental data on the ultimate strength of the connection system. This includes identifying the crack formation and propagation, failure mode, and ultimate load carrying capacity. In this study, three different types of intermittent bolted connection were developed. Four actual-size bridge panels were fabricated and then tested to collapse. The effects of the size and the level of the fixity of the connecting steel plates, as well as the location of the wheel load were examined. The developed joint was considered successful if the experimental wheel load satisfied the requirements specified in North American bridge codes. It was concluded that location of the wheel load at the deck slab joint affected the ultimate load carrying capacity of the connections developed. Failure of the joint was observed to be due to either excessive deformation and yielding of the connecting steel plates or debonding of the embedded studs in concrete.     

Experimental and Analytical Studies of a Horizontally Curved Steel I-Girder Bridge during Erection

A series of studies on an experimental, full-scale curved steel bridge structure during erection are discussed. The work was part of the Federal Highway Administration’s curved steel bridge research project (CSBRP). The CSBRP is intended to improve the understanding of curved bridge behavior and to develop more rational design guidelines. The main purpose of the studies reported herein was to assess the capability of analytical tools for predicting response during erection. Nine erection studies, examining six different framing plans, are presented. The framing plans are not necessarily representative of curved bridge subassemblies as they would be erected in the field; however, they represent a variety of conditions that would test the robustness of analysis tools and assess the importance of erection sequence on initial stresses in a curved girder bridge. The simply supported, three I-girder system used for the tests is described and methods for reducing and examining the data are discussed. Comparisons between experimental and analytical results demonstrate that analysis tools can predict loads and deformations during construction. Comparison to the V-load method indicates that it predicts stresses in exterior girders well, but can underpredict them for interior girders.     

Construction and Testing of an Innovative Concrete Bridge Deck Totally Reinforced with Glass FRP Bars: Val-Alain Bridge on Highway 20 East

The Val-Alain Bridge, located in the Municipality of Val-Alain on Highway 20 East, crosses over Henri River in Québec, Canada. The bridge is a slab-on-girder type with a skew angle of 20° over a single span of 49.89?m and a total width of 12.57?m. The bridge has four simply supported steel girders spaced at 3,145?mm. The deck slab is a 225-mm-thick concrete slab, with semi-integral abutments, continuous over the steel girders with an overhang of 1,570?mm on each side. The concrete deck slab and the bridge barriers were reinforced with glass fiber reinforced polymer (GFRP) reinforcing bars utilizing high-performance concrete. The Val-Alain Bridge is the Canada’s first concrete bridge deck totally reinforced with GFRP reinforcing bars. Using such nonmetallic reinforcement in combination with high-performance concrete leads to an expected service life of more than 75?years. The bridge is well instrumented with electrical resistance strain gauges and fiber-optic sensors at critical locations to record internal strain data. Also, the bridge was tested for service performance using calibrated truckloads. Design concepts, construction details, and results of the first series of live load field tests are presented.     

Steel Girder Stability during Bridge Erection: AASHTO LRFD Check on L/b Ratios

The erection of steel plate girders during the construction process of a steel bridge is a complex operation, which is often left to the contractor and/or the subcontractor to plan and execute. Rules of thumb have been developed through experience to check the lateral torsional buckling of the steel girder during erection using the maximum L/b (unbraced length/compressive flange width) ratio, below which no lateral torsional buckling would occur. Although the L/b ratio check has proven to be useful and convenient on-site, it is necessary to provide a more rational basis for the rules of thumb, and find the maximum L/b ratios by checking the lateral torsional buckling failure of girders under erection according to the latest AASHTO LRFD code. A series of parametric studies were conducted on cantilever and simply supported girders under self-weight as well as self-weight plus wind load, in order to: (1) check the rules of thumb on L/b ratios and (2) determine the effects of girder flange width, flange thickness, web depth, web thickness, and yield strength on the maximum L/b ratio and girder stability during erection. From the results, rules of thumb were modified for girders with common shapes, and it was obvious that (1) self-weight plus wind load controls the girder stability during erection in most cases and (2) flange width and web depth have the most effects on the maximum L/b ratio and girder stability during erection.     

Effect of Edge Stiffening and Diaphragms on the Reliability of Bridge Girders

Secondary elements such as barriers, sidewalks, and diaphragms may affect the distribution of live load to bridge girders. The objective of this study is to evaluate their effect on girder reliability if these elements are designed to be sufficiently attached to the bridge so as not to detach under traffic live loads. Simple-span, two-lane structures are considered, with composite steel girders supporting a reinforced concrete deck. Several representative structures are selected, with various configurations of barriers, sidewalks, and diaphragms. Bridge analysis is performed using a finite-element procedure. Load and resistance parameters are treated as random variables. Random variables considered are composite girder flexural strength, secondary element stiffness, load magnitude (dead load and truck traffic live load), and live load position. It was found that typical combinations of secondary elements have a varying influence on girder reliability, depending on secondary element stiffness and bridge geometry. Suggestions are presented that can account for secondary elements and that provide a uniform level of reliability to bridge girders.     

Distributed Strain Measurement in Steel Bridge with Fiber Optic Sensors: Validation through Diagnostic Load Test

Fiber optic sensing technologies are emerging as valid alternatives for the health monitoring of civil structures. Distributed sensors based on Brillouin scattering add the unique capability of measuring strain and temperature profiles along optical fibers. Measurement is performed by establishing the correlation between fiber strain and temperature, and the frequency shift of the Brillouin backscattered light induced by a monochromatic light pulse. The technology holds potential for use on large structures and integrated transportation infrastructure. Its effectiveness has been assessed through scaled laboratory experiments, whereas field validation is limited to very few demonstration projects conducted to date. This paper presents a pilot application of Brillouin optical time domain reflectometry to measure strain profiles along the steel girders of a continuous slab-on-girder bridge subjected to diagnostic load testing. One of the exterior continuous girders required heat-straightening after falling during construction due to wind. The significance of applying a distributed measurement technique lies in the potential to assess the global girder response, which would be impractical and uneconomical using discrete measurement techniques. A 1.16?km long sensing circuit was installed onto the web of four girders. The circuit comprises bare optical fiber sensors, and a novel adhesively bonded fiberglass tape with embedded sensing fibers for strain measurement and thermal compensation. The strain profiles were first converted into deflection profiles and validated against discrete deflection measurements performed with a high-precision total station system. Structural assessment based on comparison of the strain profiles with the results of three-dimensional finite-element analysis of the bridge superstructure, and with specification mandated criteria, indicated that the response of the girder under investigation was within the design limits, and did not pose serviceability concerns. Factors that may affect measurement accuracy are finally discussed on the basis of the experimental and numerical results.     

Performance Evaluation through Field Testing of Century-Old Railroad Truss Bridge

Research has been carried out to evaluate the structural behavior and influence of aging on a century-old steel railroad truss bridge. The structure is located in Connecticut and services a large number of trains traveling into and out of New York City. The trusses are made of built-up members, with either multiple eyebars or laced channel sections. All panel point connections are joined with true pins and the interior panels are indeterminate. The bridge had experienced problems relating to the lateral shifting of some of the middepth pins. This study was carried out to evaluate the structural behavior and live load distribution throughout the bridge. A major component of the research involved extensive field monitoring. The results show that the actual live load distribution is significantly different than expected from conventional analytical approaches that were most likely used in the original design. The load distribution in multiple eyebar elements is far from uniform, and the distribution of shear through indeterminate panels is significantly different than expected from a normal truss analysis. Significant out-of-plane bending was found in the truss due to floorbeam end rotations, which is thought to be the major factor that is causing the pins to move. The study shows the necessity of using field monitoring to better understand the behavior of older bridges prior to the design of renovation approaches.     

Inclusion of Crawl Tests and Long-Term Health Monitoring in Bridge Serviceability Analysis

Due to limited resources, structural health monitoring (SHM) of highway bridges has to be integrated in structural performance assessment in a cost-effective manner. The instrumentation and the long-term SHM procedures are generally chosen with emphasis on most critical bridge components for a particular failure mode. However, global structural analysis is necessary to obtain useful structural performance information. It is then a major challenge to use monitoring data at some locations to perform a structural reliability analysis at other locations. In this paper, a methodology for lifetime serviceability analysis of existing steel girder bridges including crawl tests and long-term monitoring information is presented. The case where the initial goal of monitoring is to provide data for a fatigue analysis of some bridge components is considered. The monitoring results are used to perform a structural reliability analysis of different sections that are critical considering serviceability of the bridge. Limit state equations are used firstly by adhering to the load and strength formulas and requirements set forth in AASHTO specifications, and secondly by integrating monitoring information. Serviceability with respect to permanent deformation under overload is estimated for the girders with these two different methods and a time-dependent performance analysis is conducted by considering corrosion penetration. The proposed approach is applied to the I-39 Northbound Bridge over the Wisconsin River in Wisconsin. A monitoring program of that bridge was performed by the Advanced Technology for Large Structural Systems Center at Lehigh University.     

High Performance Steel: Research Front—Historical Account of Research Activities

This paper provides a summary of the major research studies conducted or being conducted in the U.S., to address design issues related to use of high performance steel (HPS) in bridge construction. Emphasis of the paper is on the work related to HPS-485W steel, which has specified minimum yield strength of 485 MPa (70 ksi). Design issues that are addressed in this paper include (1) flexural capacity of compact and noncompact HPS sections in negative bending; (2) issues related to ductility of HPS composite girders in the positive sections (this section presents a simplified ductility check for composite plate girders); (3) tensile ductility of HPS plates; (4) shear capacity of the hybrid steel plate girders; (5) live load deflections; and (6) brief overview of the work that is underway to develop innovative bridge configurations capable of incorporating the advantages of HPS.     

Experimental Study on Moment–Plastic Rotation Capacity of Hybrid Beams

The moment–inelastic rotation behavior of hybrid steel girder bridges is experimentally investigated. Six welded girders having compact flanges and webs are statically loaded under three-point bending condition in order to simulate the interior pier section of a two-span continuous girder. Six girders, three with hybrid sections and three with homogeneous sections, are designed with three types of web slenderness ratios, resulting in three pairs of hybrid and homogeneous girders. The inelastic rotation capacities obtained from the experimental tests are then compared between hybrid and homogeneous girders. In addition, the results are compared with the prediction moment–inelastic rotation curve proposed in 1998 by White and Barth. It is concluded that, under the condition in this study, hybrid girders have more deformation capacity than homogeneous girders, and that the prediction curve is more conservative for a specimen with higher web slenderness ratio.     

Construction of a Horizontally Curved Steel I-Girder Bridge. Part II: Inconsistent Detailing

The erection of horizontally curved steel I-girder bridges tends to be more complex than the erection of straight steel I-girder bridges. The erection of a curved steel I-girder bridge can be further complicated when the cross-frame members and girders are detailed inconsistently in an effort to force bridge components into some desirable geometric condition. Inconsistent detailing involves the intentional specification of cross-frame members that are either too long or too short to align with girder connector plates properly so as to force the girders into a given position, resulting in connection misalignments that must be resolved by applying external forces to the bridge components. The current research investigates the erection of a recently constructed horizontally curved steel I-girder bridge and highlights the fact that practice of inconsistent detailing can lead to very formidable and costly fit-up problems in the field; especially when girder sizes are large.     

Influence of Parapets and Aspect Ratio on Live-Load Distribution

Significant discrepancies in girder distribution factors have been observed between actual bridge field-testing results and AASHTO code predictions. One of the reasons for the discrepancies is that code methods fail to account for the existence of secondary members such as parapets in bridges. This research investigates the effects of parapets and bridge aspect ratio on live-load moment distribution for bridge girders. The influence on distribution factors of parapets with varying overhang lengths and of aspect ratio with varying roadway width is investigated. To study the effects of parapets and aspect ratios, 34 two-span continuous bridges with a 0° or a 45° skew angle and with varied structure parameters are analyzed using the finite element method. The distribution factors obtained from these analyses are compared with those from the AASHTO methods. The presence of parapets is shown to reduce distribution factors by as much as 36 and 13% for exterior and interior girders, respectively. The effect of parapets is slightly less for skewed bridges. Aspect ratio is shown to have very little effect on distribution factors until the ratio exceeds 1.8.     

Tests of RC Deck Girders with 1950s Vintage Details

Large numbers of conventionally reinforced concrete (CRC) bridges in the national bridge inventory built during the 1950s are lightly reinforced for shear. Inspections revealed many of these bridges exhibit diagonal cracks resulting in load postings, monitoring, emergency shoring, repairs, and unscheduled bridge replacements. A research program was conducted to investigate the behavior and capacity of CRC bridge girders with vintage details. Laboratory tests of large-size girders representative of 1950s design and construction practice were carried out. Various steel reinforcement configurations were tested. Loading conditions were varied to reproduce girder behavior at different positions in a bridge and various loading protocols were considered. Test results provide a comprehensive data set for comparison of analysis methods and repair strategies; and indicated that anchorage of flexural steel was key to developing higher ultimate capacity, initial crack damage may not necessarily contribute to the final failure mode, and crack width alone may not indicate the level of damage to the beam.     

Differences between Calculated and Measured Long-Term Deflections in a Prestressed Concrete Girder Bridge

The monitoring of five precast, prestressed bridge girders during fabrication and service provided the opportunity to observe changes in camber over time. These camber variations were compared with corresponding strain and temperature measurements. Each of the girders was cast outside during the winter. As a result, the cold ground acted as a heat sink, and a significant temperature gradient existed during curing of each of the instrumented girders. These temperature gradients are believed to have caused the wide range in the short- and long-term cambers. A procedure to calculate the effect that curing temperatures have on girder camber is presented. In addition, the measured camber values are compared with predicted values using the multiplier method, improved multiplier method, and a detailed time-step method. It was found for the long-span girders that the measured camber values were on average within 10% of the predicted values using the detailed time-step method, but ranged from 22% lower to 27% higher for the simpler methods.     

Optimum Design of Welded Steel Plate Girder Bridges Using a Genetic Algorithm with Elitism

The genetic algorithm (GA) is a general optimization technique that has some unique features that are especially suitable for structural engineering problems. This work uses a simple GA with elitism to find the optimum design of welded steel plate girder bridges. The objectives are to minimize the weight and the cost of the girders. Two types of plate-girder bridges are studied: a single-span bridge and a two-equal-span continuous bridge. Bridges with various span lengths, in increments of 20?ft, are investigated; results are tabulated, parametric studies are made, and meaningful conclusions are drawn.     

Predictive and Diagnostic Load Rating Model of a Prestressed Concrete Bridge

This paper presents a probabilistic model of the load rating process incorporated with field inspection observations applied to a prestressed concrete bridge to capture deterioration characteristics. The main computational tool used is a Bayesian network. The model is developed around the main load-carrying member, an interior beam, and the effects of corrosion of its interior steel. Bridge load ratings are calculated as variables based on the following design methodologies: allowable stress; load factor; and load and resistance factor design. Two investigations on an actual bridge are conducted that demonstrate the predictive and diagnostic capabilities of the model. The results show the usefulness of this model in bridge management.     

Shear Capacity of Hybrid Plate Girders

The AASHTO LRFD Bridge Design Specifications, in versions up to and including the 2003 interim, limit the shear resistance of hybrid steel I-girders to the shear buckling or shear yield load and prevent consideration of the additional capacity due to tension field action, which homogeneous girders are allowed to include. This limitation severely affected the economy of girders utilizing high-performance steel, whose optimum configuration is often hybrid. Therefore, an experimental investigation was initiated by the National Bridge Research Organization at the University of Nebraska-Lincoln to address the limitation on the consideration of tension field action in hybrid girders. This paper presents the findings of that research. Eight simply supported steel I-girders were designed, constructed, and loaded to failure to investigate their failure mechanisms and shear capacities. All girders tested were capable of supporting loads greater than those predicted, considering full contribution from tension field action. Further, despite the coincidence of high levels of both shear and moment, relative to their respective capacities, the specimens were all capable of supporting loads greater than those predicted if shear and moment interaction were ignored. Due in part to the results of the research being presented, modifications appeared in the 2004 version of the AASHTO LRFD bridge design specifications such that the shear strength provisions apply equally to both hybrid and homogeneous girders.