Implementation of a Long-Term Bridge Weigh-In-Motion System for a Steel Girder Bridge in the Interstate Highway System

This technical paper discusses the implementation of a long-term bridge weigh-in-motion system for use in determining gross vehicle weights of trucks crossing steel girder bridges. The system uses strain data to determine truck weights using an existing structural health monitoring system installed on a interstate highway bridge. The applied system has the advantage of not using any axle detectors in the roadway; and instead all analyses are performed using strain gauges attached directly to the steel girders, providing for a long-term monitoring system with minimal maintenance. Long-term data has been used to demonstrate that this method can be readily applied to gain important information on the quantity and weights of the trucks crossing the highway bridge.     

Dynamic Monitoring of Steel Girder Highway Bridge

Currently there are different monitoring techniques that have been considered for use in the structural evaluation of bridges. These include approaches based on both static and dynamic behavior. The use of dynamic properties has advantages over static properties, since components of the dynamic properties are only marginally influenced by variations in the loading. When dynamic properties are used, field studies have shown that it is not always sufficient to use only natural frequencies and modal displacements. Some research for structural evaluation of bridges indicates that techniques based on use of derivatives of the natural frequencies and the modal displacements may be more effectively used to generate effective diagnostic parameters for structural identification. This paper presents the results of applying one of these methods, the modal flexibility approach, to a field study of a bridge in which the bearings were partially restrained in colder weather. While others have used impact methods with the modal flexibility method, in this study the approach is modified so that excitation is provided by vehicular traffic. The results show that the modified modal flexibility method provides a clear indication that there have been changes in the bridge’s structural behavior.     

Ambient Vibration Monitoring of a Highway Bridge Undergoing a Destructive Test

Developing a technique to continuously monitor in-service highway bridges is one of the major research focuses at the Connecticut Department of Transportation and the University of Connecticut. The goal has been to use ambient traffic loading as the force to excite a measurable parameter that is sensitive to overall structural integrity. In this study, the dynamic responses of a full-scale steel-girder highway bridge during the passage of a small truck were measured using a number of sensors that could be reasonably implemented on a network of in-service bridges. Measurements were taken before and during the staged introduction of a simulated crack in one of the main supporting girders. The crack was introduced in five stages until it extended through two-thirds of the depth of the girder. Accelerometers were placed at various locations on each girder. Frequency spectra for each stage of the testing were compared to those recorded before the introduction of the crack to determine which aspects of the spectra were sensitive to the change in stiffness. The results indicate that monitoring the amplitudes at the natural frequencies and the frequency response spectrum using the cross signature assurance criterion can be used as an indicator that significant cracks have developed in a multigirder highway bridge.     

Large Shear Studs for Composite Action in Steel Bridge Girders

Shear studs used in composite steel bridge construction are typically 19.1 mm (? in.) or 22.2 mm (? in.) in diameter. This paper presents the development and implementation of the 31.8 mm (1??in.) stud diameter. Because the 31.8 mm (1??in.) stud has about twice the strength and a higher fatigue capacity than the 22.2 mm (? in.) stud, fewer studs are required along the length of the steel girder. This would increase bridge construction speed and future deck replacement, and reduce the possibility of damage to the studs and girder top flange during deck removal. Studs also can be placed in one row only, over the web centerline, freeing up most of the top flange width and improving safety conditions for field workers. This paper provides information on the development, welding, quality control, and testing of the 31.8 mm (1??in.) stud. Information on the first bridge built in the state of Nebraska with the 31.8 mm (1??in.) studs is provided.     

Monitoring Steel Girder Stability for Safer Bridge Erection

The collapse of the State Route 69 Bridge over the Tennessee River near Clifton, Tennessee, is an example of how instability and lateral torsional buckling failure of a single steel bridge girder during erection might cause collapse of the whole steel superstructure. Close attention should be given to the stability of steel plate girders during erection when the lateral support provided to the compression flange might temporarily not be present. Rules of thumb in use today have been adopted by contractors/subcontractors to check the stability of cantilever or simply supported girders under erection using the L/b ratio, where L is the unbraced length and b is the compression flange width. For each girder section, a maximum L/b ratio exists beyond which lateral torsional buckling failure would occur under girder self-weight. Parametric studies were conducted following the latest AASHTO LRFD code in order to indentify the maximum L/b ratio for various girder sections and check the rules of thumb, as well as determine the dominating section parameters on girder stability under erection. Advanced nonlinear finite-element analyses were also conducted on a girder section for both the cantilever and the simply supported case in order to further understand the behavior of girder instability due to lateral torsional buckling under the self-weight, as well as to develop a trial-and-error methodology for identifying the maximum L/b ratio using computer analysis. At the same time, the effect of lateral bracing location on the cantilever free end has been investigated, and it turned out that bracing the top tension flange would be more effective to prevent lateral torsional buckling than bracing the bottom compression flange.     

Impact Factors for Curved Continuous Composite Multiple-Box Girder Bridges

The results from a parametric study on the impact factors for 180 curved continuous composite multiple-box girder bridges are presented. Expressions for the impact factors for tangential flexural stresses, deflection, shear forces and reactions are deduced for AASHTO truck loading. The finite-element method was utilized to model the bridges as three-dimensional structures. The vehicle axle used in the analysis was simulated as a pair of concentrated forces moving along the concrete deck in a circumferential path with a constant speed. The effects of bridge configurations, loading positions, and vehicle speed on the impact factors were examined. Bridge configurations included span length, span-to-radius of curvature ratio, number of lanes, and number of boxes. The effect of the mass of the vehicle on the dynamic response of the bridges is also investigated. The data generated from the parametric study and the deduced expressions for the impact factors would enable bridge engineers to design curved continuous composite multiple-box girder bridges more reliably and economically.     

Experimental and Analytical Studies of a Horizontally Curved Steel I-Girder Bridge during Erection

A series of studies on an experimental, full-scale curved steel bridge structure during erection are discussed. The work was part of the Federal Highway Administration’s curved steel bridge research project (CSBRP). The CSBRP is intended to improve the understanding of curved bridge behavior and to develop more rational design guidelines. The main purpose of the studies reported herein was to assess the capability of analytical tools for predicting response during erection. Nine erection studies, examining six different framing plans, are presented. The framing plans are not necessarily representative of curved bridge subassemblies as they would be erected in the field; however, they represent a variety of conditions that would test the robustness of analysis tools and assess the importance of erection sequence on initial stresses in a curved girder bridge. The simply supported, three I-girder system used for the tests is described and methods for reducing and examining the data are discussed. Comparisons between experimental and analytical results demonstrate that analysis tools can predict loads and deformations during construction. Comparison to the V-load method indicates that it predicts stresses in exterior girders well, but can underpredict them for interior girders.     

System for In-Service Strain Monitoring of Ordinary Bridges

An in-service bridge monitoring system (ISBMS) has been developed to provide near real-time web-based monitoring of live load strains in a bridge. The monitoring system is small, battery operated, can be rapidly deployed, and is programmed and interrogated via a user-friendly web interface. The ISBMS has been designed to be portable and used on an “as-needed” basis as a diagnostic tool or for health monitoring of ordinary bridges. The system is based on a small single-board computer with analog inputs; it also includes a cellular digital packet data modem for communication via the existing cellular network. Strains are measured using either a full bridge strain transducer or a quarter bridge foil strain gauge. The system has three modes of operation; The peaks program records peak live load strains that exceed a specified threshold, the time history program captures dynamic waveforms that exceed a specified threshold, and the rainflow program counts varying amplitude strain cycles. The selection and setup of the program, and retrieval of data is handled through a custom designed web interface. The system has been tested in the laboratory and in the field on a heavily traveled steel girder bridge. The data obtained from the ISBMS can be used for load rating using site specific data, fatigue investigations, monitoring bridge performance under permit loads, and as part of the biannual inspection of ordinary bridge.     

Design for Shear in Curved Composite Multiple Steel Box Girder Bridges

Modern highway bridges are often subject to tight geometric restrictions and, in many cases, must be built in curved alignment. These bridges may have a cross section in the form of a multiple steel box girder composite with a concrete deck slab. This type of cross section is one of the most suitable for resisting the torsional, distortional, and warping effects induced by the bridge’s curvature. Current design practice in North America does not specifically deal with shear distribution in horizontally curved composite multiple steel box girder bridges. In this paper an extensive parametric study, using an experimentally calibrated finite-element model, is presented, in which simply supported straight and curved prototype bridges are analyzed to determine their shear distribution characteristics under dead load and under AASHTO live loadings. The parameters considered in this study are span length, number of steel boxes, number of traffic lanes, bridge aspect ratio, degree of curvature, and number and stiffness of cross bracings and of top-chord systems. Results from tests on five box girder bridge models verify the finite-element model. Based on the results from the parametric study simple empirical formulas for maximum shears (reactions) are developed that are suitable for the design office. A comparison is made with AASHTO and CHBDC formulas for straight bridges. An illustrative example of the design is presented.     

Steel Girder Stability during Bridge Erection: AASHTO LRFD Check on L/b Ratios

The erection of steel plate girders during the construction process of a steel bridge is a complex operation, which is often left to the contractor and/or the subcontractor to plan and execute. Rules of thumb have been developed through experience to check the lateral torsional buckling of the steel girder during erection using the maximum L/b (unbraced length/compressive flange width) ratio, below which no lateral torsional buckling would occur. Although the L/b ratio check has proven to be useful and convenient on-site, it is necessary to provide a more rational basis for the rules of thumb, and find the maximum L/b ratios by checking the lateral torsional buckling failure of girders under erection according to the latest AASHTO LRFD code. A series of parametric studies were conducted on cantilever and simply supported girders under self-weight as well as self-weight plus wind load, in order to: (1) check the rules of thumb on L/b ratios and (2) determine the effects of girder flange width, flange thickness, web depth, web thickness, and yield strength on the maximum L/b ratio and girder stability during erection. From the results, rules of thumb were modified for girders with common shapes, and it was obvious that (1) self-weight plus wind load controls the girder stability during erection in most cases and (2) flange width and web depth have the most effects on the maximum L/b ratio and girder stability during erection.     

Stability Bracing Requirements for Steel Bridge Girders with Skewed Supports

Cross frames and diaphragms are critical elements for the stability of I-shaped steel bridge girders during construction. The AASHTO specifications are relatively vague with regards to the stability design requirements of the braces. Spacing limits that have been used in past AASHTO specifications have been removed from the Load and Resistance Factor Design Specification, which instead requires the bracing to be designed by a rational analysis. Whereas the AASHTO specification does not define what constitutes a rational analysis, stability bracing systems must possess adequate stiffness and strength. The commercially available software packages that are typically used in bridge design generally do not have the capabilities to determine the adequacy of the bracing from a stability perspective. This paper outlines the stability bracing requirements for bridges with normal and skewed supports. The effects of support skew on the stiffness and strength requirements for stability bracing are addressed. Solutions that are available for systems with normal supports were modified to account for the effects of the support skew angle. Two orientations of the intermediate bracing were considered: parallel to the skew angles and perpendicular to the longitudinal girder axis. The solutions are presented and compared with finite-element results. The design solutions have good agreement with the finite-element solutions.     

Field Evaluation of Decommissioned Noncomposite Steel Girder Bridge

Field tests conducted on a noncomposite steel girder bridge are described. Two separate 36.6 m (120 ft) units, each three-span continuous, were subjected to increasing static loads by means of a trailer and concrete barriers. Results show that the girders acted as partially composite sections in the positive moment region up to the onset of yield. Due to curb participation and the transverse location of the applied load, exterior girders exhibited a higher degree of partially composite action. In the negative moment region, partially composite action was evident only in the exterior girders. As a result of partially composite action and curb participation, the yield load was about 7% higher than predicted. Bearing restraint is shown not to have a significant impact on the behavior of the tested bridges. In addition, the stiffness of the interior girders, as measured under the constant weight of a dump truck, are shown to be virtually unaffected by the heavy trailer loads. More significant changes in girder stiffness were observed between different transverse load positions of the dump truck.     

Construction of a Horizontally Curved Steel I-Girder Bridge. Part II: Inconsistent Detailing

The erection of horizontally curved steel I-girder bridges tends to be more complex than the erection of straight steel I-girder bridges. The erection of a curved steel I-girder bridge can be further complicated when the cross-frame members and girders are detailed inconsistently in an effort to force bridge components into some desirable geometric condition. Inconsistent detailing involves the intentional specification of cross-frame members that are either too long or too short to align with girder connector plates properly so as to force the girders into a given position, resulting in connection misalignments that must be resolved by applying external forces to the bridge components. The current research investigates the erection of a recently constructed horizontally curved steel I-girder bridge and highlights the fact that practice of inconsistent detailing can lead to very formidable and costly fit-up problems in the field; especially when girder sizes are large.     

Finite-Element Analysis of Steel Bridge Distortion-Induced Fatigue

Welded plate girder bridges built before the mid-1980s are often susceptible to fatigue cracking driven by out-of-plane distortion. However, methods for prediction of secondary stresses are not specifically addressed by bridge design specifications. This paper presents a finite-element study of a two-girder bridge that developed web gap cracks at floortruss-girder connections. The modeling procedures performed in this research provide useful strategies that can be applied to determine the magnitude of distortion-induced stresses, to describe the behavior of crack development, and to assess the effectiveness of repair alternatives. The results indicate severe stress concentration at the crack initiation sites. The current repair method used at the positive moment region connections is found acceptable, but that used at the negative moment region connections is not satisfactory, and additional floortruss member removal is required. Stress ranges can be lowered below half of the constant amplitude fatigue threshold, and fatigue cracking is not expected to recur if the proposed retrofit approach is carried out.     

Seismic Behavior of Steel Girder Bridge Superstructures

Recent earthquakes exposed the vulnerabilities of steel plate girder bridges when subjected to ground shaking. This paper discusses the behavior of steel plate girder bridges during recent earthquakes such as Petrolia, Northridge, and Kobe. The paper also discusses the recent experimental and analytical investigations that were conducted on steel plate girder bridges and their components. Results of these investigations showed the importance of shear connectors in distributing and transferring the lateral forces to the end and intermediate cross frames. Also, these investigations showed the potential of using end cross frames as ductile elements that can be used to dissipate the earthquake input energy. The paper also gives an update on specifications and guidelines for the seismic design of steel plate girder bridges in the United States.     

Effect on Superstructure Stress of Replacing a Composite RC Bridge Deck with a GFRP Deck

Glass fiber-reinforced polymer (GFRP) composite bridge decks behave differently than comparable reinforced concrete (RC) decks. GFRP decks exhibit reduced composite behavior (when designed to behave in a composite manner) and transverse distribution of forces. Both of these effects are shown to counteract the beneficial effects of a lighter deck structure and result in increased internal stresses in the supporting girders. The objective of this paper is to demonstrate through an illustrative example the implications of RC-to-GFRP deck replacement on superstructure stresses. It is also shown that, regardless of superstructure stresses, substructure forces will be uniformly reduced due to the lighter resulting superstructure.     

Long-Term Durability of State Street Bridge on Interstate 80

Destructive and nondestructive techniques were employed to evaluate the long-term durability of the carbon fiber reinforced polymer (CFRP) composite and externally CFRP-reinforced concrete of the State Street Bridge. Nondestructive evaluation was conducted through strain gauges, tiltmeters, thermocouples, and humidity sensors installed on the bridge bents for real-time health monitoring. Destructive tests were performed to determine the ultimate tensile strength, hoop strength, concrete confinement enhancement, and bond-to-concrete capacity of the CFRP composite for 3 years of exposure. Thermographic imaging was used for detection of voids between CFRP composite and concrete. Although environmental conditions were found to have an effect on the durability of the CFRP composite and CFRP-reinforced concrete substrate, no evidence of steel reinforcement corrosion was observed, and the CFRP composite retrofit is still effective after 3 years.     

Feasibility of a 1,400 m Span Steel Cable-Stayed Bridge

This paper describes the feasibility of 1,400 m steel cable-stayed bridges from both structural and economic viewpoints. Because the weight of a steel girder strongly affects the total cost of the bridge, the writers present a procedure to obtain a minimum weight for a girder that ensures safety against static and dynamic instabilities. For static instability, elastoplastic, finite-displacement analysis under in-plane load and elastic, finite-displacement analysis under displacement-dependent wind load are conducted; for dynamic instability, multimodal flutter analysis is carried out. It is shown that static critical wind velocity of lateral torsional buckling governs the dimension of the girder. Finally, the writers briefly compare a cable-stayed bridge with suspension bridge alternatives.     

Improved Moment Strength Prediction of Composite Steel Plate Girders in Positive Bending

This paper contains an alternate method for the calculation of the predicted positive bending moment capacity of composite steel girders. The 2000 interim version of the American Association of State Highway and Transportation Officials (AASHTO) Load and Resistance Factor Design Bridge Design Specifications has extended the applicability of the provisions for the design of composite plate girders in positive bending to include 485 MPa high performance steel. Observations made during numerical studies performed in conjunction with this extension demonstrated a need for a more comprehensive study encompassing a larger and more diverse set of parameters. This paper provides a summary of the analytical and experimental work that was carried out to develop provisions for predicting the ultimate strength and assuring the ductility of composite girders constructed using 250, 345, or 485 MPa steels. The new provisions outlined in this paper are more accurate and require less calculation. The recommended equations only require calculation of the plastic moment capacity, while current AASHTO Specification provisions require the calculation of both plastic and yield moment capacities of the section.     

Construction of a Horizontally Curved Steel I-Girder Bridge. Part I: Erection Sequence

In the case of horizontally curved steel I-girder bridges, girder and cross-frame members are frequently detailed for erection in the no-load condition as a matter of convention. As a result, it is imperative that the erection sequence used to construct such bridges be comprehensively studied to ensure that the no-load condition can be achieved in the field and that significant superstructure component fit-up problems do not occur. The current research investigates the erection of a recently constructed horizontally curved steel I-girder bridge, in which significant difficulties were encountered during erection. The bridge erection is recreated through an analytical simulation using a detailed nonlinear finite element model. The analytical results demonstrate that a condition that closely resembles the no-load condition can be achieved in the field during construction with the proper implementation of temporary support structures; and that the difficulties encountered during the erection of the subject bridge superstructure could not be attributed to the erection scheme followed.