Strength-Fatigue Behavior of Fiber Reinforced Polymer Strengthened Prestressed Concrete T-Beams

Strengthening concrete girders with fiber-reinforced polymers (FRP) is becoming an increasingly common practice as more research investigations are favorably qualifying the technique. However, important behavioral aspects, such as fatigue in prestressed concrete beams, are yet to be adequately evaluated. An experimental program was conducted to test five pretensioned, prestressed concrete T beams designed for specific prestressing strand stress ranges under live-load conditions. The experimental testing consisted of precracking the beams, strengthening them with carbon FRP, and mechanically loading them to study the effect of increasing the live load on strand fatigue. The beams were either loaded monotonically to ultimate capacity or cyclically fatigued and then loaded monotonically to failure. All the beams were monotonically loaded past their cracking moment at midspan prior to strengthening, to simulate girders in the field. Beam 1 was tested as a control specimen under static loading up to failure. Beams 2 and 3 were strengthened with carbon FRP to have a design stress range of 124 MPa (18 ksi) under service load condition. Beams 4 and 5 were strengthened to have a higher stress range of 248 MPa (36 ksi). For all the strengthened beams, the failure mode observed was FRP rupture. The results favorably qualify the application of FRP strengthening to increase the live load of concrete beams prestressed with straight strands.     

Analysis and Design Procedure for FRP-Strengthened Prestressed Concrete T-Girders Considering Strength and Fatigue

Controlling the prestressing strand-stress range in precracked prestressed concrete girders is critical in the FRP strengthening process to avoid long-term fatigue failures. This paper will address the details of a design procedure that was developed to satisfy target-strengthening requirements while imposing stress range serviceability limits. Two main CFRP flexural strengthening designs were established for use in the experimental program herein. In the first, the amount of CFRP was designed to limit the average strand-stress range to 125?MPa (18?ksi), as per AASHTO requirements, under service live load while maintaining the service-ultimate moment relationship constant. The second design was intended to double the strand-stress range under service live load while keeping the same service-ultimate moment relationship. This was accomplished with iterative cycles of nonlinear sectional analysis to determine the amount of external CFRP reinforcement needed to yield both the targeted stress range and ultimate capacity. The girders were overly reinforced for shear with internal steel stirrups. However, external CFRP stirrups were used to prevent the longitudinal CFRP from premature separation and to develop full flexural capacity. The ACI 318-05 model for shear friction was used for this purpose. The paper also presents analysis results to qualify the experimental behavior of the tested girders. Load-deflection, load-strain, and moment-strand stress variations are seen to have excellent correlation with corresponding experimental curves. CFRP is shown to develop higher strains across cracks relieving strand stresses at these critical locations.     

RC Slabs Strengthened with Prestressed and Gradually Anchored CFRP Strips under Monotonic and Cyclic Loading

This paper presents the test results of reinforced concrete slabs strengthened with prestressed and gradually anchored carbon fiber–reinforced polymer (CFRP) strips under monotonic and cyclic loading. To take full advantage of the externally bonded CFRP technique, it is beneficial to apply the laminates in a prestressed state, which relieves the stress in the steel reinforcement and reduces crack widths and deflection. The aim of the monotonic tests was to determine the strengthening efficiency of the new prestressing technique and to investigate serviceability and ultimate states. The cyclic tests were performed to identify the fatigue behavior of the strengthened slabs and to investigate the influence of long-term cyclic loading and elevated temperature on the bond properties of the prestressed CFRP laminates and the ductility and flexural strength of the strengthened slabs. A nonlinear analytical model of reinforced concrete members strengthened with passive and prestressed CFRP strips under static loading is proposed in the paper. A comparison of the experimental and predicted results reveals an excellent agreement in the full range of loading.     

Fatigue Performance of Tension Steel Plates Strengthened with Prestressed CFRP Laminates

An experimental and analytical study was conducted to investigate the fatigue behavior of tension steel plates strengthened with prestressed carbon-fiber-reinforced polymer (CFRP) laminates. A simple fracture mechanics model was proposed to predict the fatigue life of reinforced specimens. Double-edge-notched specimens were precracked by fatigue loading and then strengthened by CFRP laminates at different prestressing levels. The effects of the applied stress range, CFRP stiffness, and prestressing level on the crack growth were investigated. Experimental results show that the increase of the prestressing level extends the fatigue life of a damaged steel plate to a large amount. The CFRP with the highest prestressing level performed best, prolonging fatigue life by as much as four times under 25% higher fatigue loading. Theoretically, predicted results were in a reasonable agreement with the experimental results. A parametric analysis was also performed to investigate the effects of the applied stress range and the prestressing level on the debonding behavior of the adhesive and on the secondary crack propagation.     

Prestressed CFRP for Strengthening of Reinforced Concrete Structures: Recent Developments at Empa, Switzerland

In civil engineering today, only 20 to 30% of the strength of carbon-fiber-reinforced polymer (CFRP) strips is used when they are applied as externally bonded strips for flexural and shear strengthening or in confinement of reinforced concrete (RC) structural elements. The strips are better used when the CFRP material is prestressed. This offers several advantages, including reduced crack widths, reduced deflections, reduced stress in the internal steel, and possibly increased fatigue resistance. In this paper, recent developments in the field of RC strengthening using prestressed CFRP are presented. The paper focuses on developments in flexural and shear strengthening and column confinement made at the Swiss Federal Laboratory for Materials Testing and Research (Empa). Several innovative ideas have been successfully realized in the laboratory. For example, a gradient prestressing technique without end anchorage plates was developed and successfully applied to a 17?m RC bridge girder. A confinement technique using nonlaminated thermoplastic CFRP straps was also investigated and applied to 2?m high RC columns. These results are encouraging, although practical and theoretical problems remain to be solved before these techniques can be fully applied.     

Effects of Temperature Variations on Precast, Prestressed Concrete Bridge Girders

The monitoring of a precast, prestressed girder bridge during fabrication and service provided the opportunity to observe temperature variations and to evaluate the accuracy of calculated strains and cambers. The use of high curing temperatures during fabrication affects the level of prestress because the strand length is fixed during the heating, the coefficients of thermal expansion of steel and concrete differ, and the concrete temperature distribution may not be uniform. For the girders discussed here, these effects combined to reduce the calculated prestressing stress from the original design values at release by 3 to 7%, to reduce the initial camber by 26 to 40%, and to increase the bottom tension stress in service by 12 to 27%. The main effect of applying the standard service temperature profiles to the bridge was to increase the bottom stress by 60% of the allowable tension stress. These effects can be compensated for by increasing the amount of prestressing steel, but in highly stressed girders, such an increase leads to increased prestress losses (requiring yet more strands) and higher concrete strength requirements at release.     

Effects of Gradually Anchored Prestressed CFRP Strips Bonded on Prestressed Concrete Beams

Four prestressed concrete beams were constructed and tested to investigate the effectiveness of flexural post-strengthening with prestressed carbon fiber-reinforced polymer (CFRP) strips. One of the beams served as a reference beam, another was bonded with an unstressed CFRP strip, and the remaining two specimens were strengthened with prestressed CFRP strips at two prestressing levels. The gradient method was used for the anchorage of the prestressed CFRP strips. Experimental and analytical calculations are compared with the test results. Further, different failure modes are explained. On the basis of this investigation, recommendations for the use of prestressed CFRP strips anchored with the gradient method are given.     

Flexural Strengthening of Steel Bridges with High Modulus CFRP Strips

Acceptance of carbon fiber-reinforced polymer (CFRP) materials for strengthening concrete structures, together with the recent availability of higher modulus CFRP strips, has resulted in the possibility to also strengthen steel structures. Steel bridge girders and building frames may require strengthening due to corrosion induced cross-section losses or changes in use. An experimental study investigating the feasibility of different strengthening approaches was conducted. Large-scale steel-concrete composite beams, typical of bridge structures, were used to consider the effect of CFRP modulus, prestressing of the CFRP strips, and splicing finite lengths of CFRP strips. All of the techniques examined were effective in utilizing the full capacity of the CFRP material, and increasing the elastic stiffness and ultimate strength of the beams. Results of the experimental program were compared to an analytical model that requires only the beam geometry and the constitutive properties of the CFRP, steel, and concrete. This model was used to investigate the importance of several key parameters. Finally, an approach for design is proposed that considers the bilinear behavior of a typical strengthened beam to the elastic-plastic behavior of the same beam before strengthening.     

Analytical Model for CFRP-Strengthened Prestressed Concrete Girders Subject to Cyclic Loading

An analytical model is presented to simulate the behavior of prestressed concrete girders strengthened with various carbon fiber-reinforced polymer systems and subjected to static and cyclic loading. The initial concrete strains owing to prestressing and girder self weight load at the moment of the application of the strengthening system and the concrete cyclic creep as a result of the cyclic loading are considered in the model. Experimental results are used to validate the analytical model. Additionally, deflection and concrete strain increases on account of the cyclic loading are compared to the values provided by Comité Euro-International du Béton and Fédération Internationale de la Précontrainte (CEB-FIP) and Asso?i?o Brasileira de Normas Técnicas (NBR) 6118 codes. Deflection and concrete strain obtained from the analytical model were above those observed in the tested girders, especially after 100,000?cycles, owing to the logarithmic function used to express the fatigue behavior of concrete. In general, deflection provided by CEB-FIP was above experimental and analytical deflection, but otherwise concrete strain values provided by NBR 6118 were close to experimental results.     

Prestressed Carbon Fiber Reinforced Polymer Sheets for Strengthening Concrete Beams at Room and Low Temperatures

A technique for strengthening damaged concrete beams using prestressed carbon fiber reinforced polymer (CFRP) sheets was developed at Queen’s University and the Royal Military College of Canada. As part of this study, an anchorage system was developed to directly prestress the CFRP sheets by jacking and reacting against the strengthened concrete beam itself. The feasibility and effectiveness of using bonded prestressed CFRP sheets to strengthen precracked concrete beams at both room (+22°C,+72°F) and low (?28°C,?20°F) temperatures have been investigated experimentally. Materials and prestress changes due to temperature variations that would affect and cause changes in flexural behavior were studied. The strengthened beams showed significant increases in flexural stiffness and ultimate capacity as compared to the control-unstrengthened beams. The flexural behavior of the strengthened beams was not adversely affected by short-term exposure to reduced temperature (?28°C,?20°F). In addition to the experimental investigation, analytical models were developed to predict the overall flexural behavior of the strengthened beams during prestressing of the CFRP sheets and under external loading at both room and low temperatures. The model accurately predicted the flexural beam behavior. Improved serviceability behavior and higher strength were predicted for beams strengthened with the bonded prestressed CFRP sheets.     

CFRP Prestressed High-Strength Concrete Prisms Subjected to Direct Tension

This paper describes the behavior of carbon fiber-reinforced polymer (CFRP) prestressed high-strength concrete prisms under direct tension. Seven prestressed concrete prisms with different levels of prestressing were cast and tested. Prisms were 50×50?mm in cross section and their lengths varied between 1,400 and 2,000?mm. Concrete compressive strength was as high as 147?MPa. Tension stiffening, crack width, and crack spacing in prisms were investigated. Concrete properties, such as the stress–strain relationship under direct tension and bond strength, were also determined. Test results revealed that tension stiffening in CFRP prestressed high-strength concrete is significant when higher concrete strength and higher prestressing level are applied. Tension stiffening factors are proposed based on the postcracking behavior of concrete. Experimental results also showed that increasing the prestressing level increases the amount of tension stiffening and reduces the number of cracks, which delays their appearance. However, cracks widened at a faster rate in the prisms with higher prestressing levels. Experimental results were compared with Comite Euro-International du Beton and American Concrete Institute proposed equations. Modifications were suggested for the above-mentioned equations to account for use of CFRP bars in prestressed sections.     

Moving-Wheel Fatigue for Bridge Decks Strengthened with CFRP Strips Subject to Negative Bending

This paper presents the negative bending of reinforced concrete slabs strengthened with near-surface mounted (NSM) carbon fiber-reinforced polymer (CFRP) strips. Six slab specimens, three of which are strengthened with CFRP strips, are tested in static and fatigue loads. A wheel-running fatigue test machine is used to simulate vehicular loads on a bridge deck. The effectiveness of CFRP strengthening for bridge decks in cantilever and pseudonegative bending is examined based on moment-carrying capacity and cyclic behavior under the wheel-running fatigue loads, including crack patterns and damage accumulation. The moment-carrying capacity (static) of the cantilever slab strengthened with the NSM CFRP strips is improved by 68.4% when compared to that of an unstrengthened slab. The damage accumulation rate of the strengthened cantilever slab owing to the fatigue load is significantly lower than that of the unstrengthened slab. The damage accumulation of the strengthened slab gradually increases and is irreversible when the fatigue cycles increase. The fatigue-induced flexural cracks of the slabs develop along the wheel-running direction. A simple predictive model is presented to estimate the fatigue life of the test slabs.     

Concrete Beams Strengthened with Prestressed Near Surface Mounted CFRP

Retrofitting concrete structures with fiber reinforced polymer (FRP) has today grown to be a widely used method throughout most parts of the world. The main reason for this is that it is possible to obtain a good strengthening effect with a relatively small work effort. It is also possible to carry out strengthening work without changing the appearance or dimensions of the structure. Nevertheless, when strengthening a structure with external FRP, it is often not possible to make full use of the FRP. The reason for this depends mainly on the fact that a strain distribution exists over the section due to dead load or other loads that cannot be removed during strengthening. This implies that steel yielding in the reinforcement may already be occurring in the service limit state or that compressive failure in the concrete is occurring. By prestressing, a higher utilization of the FRP material is made possible. It is extremely important to ensure that, if external prestressing is used, the force is properly transferred to the structure. Most of the research conducted with prestressing carbon fiber reinforced polymer (CFRP) for strengthening has been on surface bonded laminates. However, this paper presents research on prestressed CFRP quadratic rods bonded in sawed grooves in the concrete cover. This method has proven to be an advantageous means of bonding CFRP to concrete, and in comparison to surface bonded laminates, the shear and normal stress between the CFRP and the concrete are more efficiently transferred to the structure. In the presented test, no mechanical device has been used to maintain the prestress during testing, which means that the adhesive must transfer all shear stresses to the concrete. Fifteen beams with a length of 4?m have been tested. The tests show that the prestressed beams exhibited a higher first-crack load as well as a higher steel-yielding load as compared to nonprestressed strengthened beams. The ultimate load at failure was also higher, as compared to nonprestressed beams, but in relation not as large as for the cracking and yielding. In addition, the beams strengthened with prestressed FRP had a smaller midpoint deflection. All strengthened beams failed due to fiber rupture of the FRP.     

Fatigue Strength of Repaired Prestressed Composite Beams

Composite steel-concrete bridges constitute a major portion of the national bridge inventory. Many of these structures are approaching or have passed their service lives and are in need of repair and rehabilitation. External prestressing by means of high-strength bars or cables attached to the steel beams has been used as an effective technique for upgrading the load carrying capacity of composite steel-concrete girders. While several researchers have investigated the static behavior of prestressed composite beams, few have reported on the fatigue strength of this structural system. The writers present the results of the experimental and analytical study of ten composite girders that were prestressed with seven-wire strands and then fatigue tested to failure. Three methods of extending the fatigue life of cracks were then explored: (1) drilling a hole at the crack tip and installing a high-strength bolt; (2) splicing the web at the cracked section; and (3) increasing the prestressing force of the tendon. The efficacy of the three methods is compared.     

Ductility and Cracking Behavior of Prestressed Concrete Beams Strengthened with Prestressed CFRP Sheets

This paper investigates the flexure of prestressed concrete beams strengthened with prestressed carbon fiber-reinforced polymer (CFRP) sheets, focusing on ductility and cracking behavior. Structural ductility of a beam strengthened with CFRP sheets is critical, considering the abrupt and brittle failure of CFRP sheets themselves. Cracking may also affect serviceability of a strengthened beam, and may be especially important for durability. Midscale prestressed concrete beams (L = 3.6?m) are constructed and a significant loss of prestress is simulated by reducing the reinforcement ratio to observe the strengthening effects. A nonlinear iterative analytical model, including tension of concrete, is developed and a nonlinear finite-element analysis is conducted to predict the flexural behavior of tested beams. The prestressed CFRP sheets result in less localized damage in the strengthened beam and the level of the prestress in the sheets significantly contributes to the ductility and cracking behavior of the strengthened beams. Consequently, the recommended level of prestress to the CFRP sheets is 20% of the ultimate design strain with adequate anchorages.     

Flexure of Two-Way Slabs Strengthened with Prestressed or Nonprestressed CFRP Sheets

This paper presents a study on the flexural behavior of two-way reinforced concrete slabs externally strengthened with prestressed or nonprestressed carbon fiber-reinforced polymer (CFRP) sheets. Four large-scale flat plate slabs (3,000?mm×3,000?mm×90?mm) are tested and a nonlinear three-dimensional finite-element analysis is conducted to predict the flexural behaviors of the tested slabs, including the load-deflection response, strain distribution, crack propagation, and crack mouth opening displacement. An increase in the load-carrying capacity of 25 and 72% is achieved for the slabs strengthened with nonprestressed and prestressed CFRP sheets, respectively, in comparison to the unstrengthened slab. A reduction of the deflections up to 32% in service is noted for the strengthened slabs. The unstrengthened slab shows very ductile behavior, whereas, progressive failure is observed for the strengthened slabs, exhibiting pseudoductility in postpeak behavior. Stress redistribution between the internal and external reinforcement is significant in the slab strengthened with prestressed CFRP sheets.     

Fatigue Behavior of Externally Strengthened Concrete Beams with Fiber-Reinforced Polymers: State of the Art

This paper presents the recent progress and achievement in the application of fiber-reinforced polymers (FRP) on strengthening reinforced/prestressed concrete beams subjected to fatigue loading. Although the performance of FRP-strengthened structures under monotonic loading has been intensively investigated, fatigue behavior is relatively less known to date. This paper summarizes most of the currently available literature, including the codes and design manuals, on reinforced/prestressed concrete beams externally strengthened with FRP. The review focuses specifically on the fatigue life as a function of the applied load range, bond behavior of externally bonded FRP, damage accumulation, crack propagation, size effects, residual strength, and failure modes. Research needs including considerations for design guidelines are presented.     

Evaluation of Prestressed Concrete Girders Strengthened with Carbon Fiber Reinforced Polymer Sheets

This paper details the use of carbon fiber reinforced polymer (CFRP) sheets to repair and strengthen prestressed concrete bridge girders in flexure and shear. Three specimens that were removed from an overloaded bridge (Bridge No. 56) in Graham County, Kansas were tested. Two of the specimens were repaired and strengthened, and all three were tested to failure to determine flexural capacity. Test results showed that two layers of longitudinal CFRP sheets increased the flexural capacity of the strengthened specimens by 20% compared to an unstrengthened control specimen. Shear capacity was also evaluated on both ends of each specimen. Two different cases were evaluated in shear. One case allowed shear cracks to propagate inside the transfer length of the prestressing strand, allowing a bond failure to occur. The second case forced the shear cracks to remain outside of the transfer length, thereby preventing a bond failure. The test results show that transverse CFRP sheets increased the shear capacity of the specimens tested by as much as 28%, but did not prevent bond failures.     

Prestressed FRP Sheets for Poststrengthening Reinforced Concrete Beams

Four large-scale reinforced concrete beams were constructed and tested to investigate the effectiveness of external poststrengthening with prestressed fiber reinforced polymer (FRP) sheets. One of the beams served as a control specimen, another was strengthened with nonprestressed carbon FRP sheets, and the remaining two were strengthened with prestressed carbon FRP sheets. Presented is a method of prestressing multiple layers of the carbon fiber sheets during the application process and the experimental and analytical behavior of the beams under quasi-static loading. Comparisons are made between the control beam, the beam reinforced with nonprestressed carbon FRP sheets, and the beams strengthened with prestressed sheets. Serviceability and ultimate conditions are considered in the theoretical prediction of beam behavior, including the effects of multiple layer prestressing and external loading. The bonding of prestressed FRP sheets to the tensile face of concrete beams improved both the serviceability and the ultimate behavior of the reinforced concrete beams.     

Deflection Control of Concrete Beams Pretensioned by CFRP Reinforcements

Use of carbon fiber reinforced polymers (CFRP) reinforcement for prestressing concrete structures introduces a promising solution for deterioration of concrete structures due to corrosion of steel reinforcements. Due to the low elastic modulus and limited strain at failure of CFRP reinforcement, partial prestressing could be the most appropriate approach to enhance deformability and reduce the cost in comparison to fully prestressed concrete structures. For members reinforced or prestressed with fiber reinforced polymers reinforcements, serviceability requirements may be the governing criteria for the design; therefore, deflection under service loading conditions should be well defined. This paper introduces simplified methods to calculate the deflection of beams prestressed by CFRP reinforcement under short-term and repeated loading. It also examines the applicability of current approaches available to calculate the deflection. Based on an experimental program undertaken at the University of Manitoba, bond factors are introduced to account for tension stiffening of concrete beams prestressed by CFRP. A procedure to determine the location of the centroidal axis of cracked prestressed sections is also proposed. The proposed methods for deflection calculation are calibrated using the results obtained from different experimental programs. Design guidelines are proposed to predict the deflection of beams partially prestressed by CFRP reinforcement.