Digital alkali resist prints on polyester

In earlier papers we have described sulphite‐based and secondary amine‐based resist printing of cotton using ink‐jet procedures. This paper describes the chemical resist printing of polyester fabrics padded with disperse dyes to create a white image on a coloured background. Polyester grounds have been prepared by the pad‐dry ‘dyeing’ of polyester fabrics with alkali‐clearable disperse dyes, such as a Dianix PC (DyStar) or a Dianix SF (DyStar) dye, and subsequently ink‐jet printed with sodium carbonate based ink formulations to yield a white image on a solid ground following high temperature steaming and appropriate wash‐off procedures. Coloured images have been achieved by a two‐step process whereby the coloured ground fabric was initially printed with an alkali‐based ink and then overprinted in a second step with an illuminating ink formulation containing an alkali stable disperse dye, such as a Dianix AD (DyStar) or Serilene ADS (Yorkshire Chemicals).     

Novel hydrolysable azo disperse dyes based on N‐ester‐1,8‐naphthalimide: dyeing of polyester–cotton blends

The dyeing of polyester–cotton blends with new alkali‐hydrolysable azo disperse dyes based on N‐ester‐1,8‐naphthalimide was investigated. Polyester–cotton blend fabrics were dyed using both one‐ and two‐bath methods. Dyes 3 and 4 offered lower colour yield on polyester using the one‐bath method. For the rest of the dyes, employing either the one‐ or two‐bath method resulted in a similar colour yield on polyester fabric. The results for fastness properties and colour yield of the dyeings showed that the dyes were suitable for dyeing polyester–cotton blends using the one‐bath method. The kinetic study of hydrolysis of the dyes in alkali media obeyed the pseudo first‐order reaction rate.     

Exhaust dyeing of polyester‐based textiles using high‐temperature–alkaline conditions

The factors affecting the dyeability of polyester‐based textiles with disperse dyes in an alkaline medium were studied. It was found, for a given set of dyeing conditions, that (a) the appropriate conditions for attaining a higher color yield were 45 min at 130°C with pH 9 using a material‐to‐liquor ratio of 1/10; (b) increasing the Diaserver® AD‐95 concentration to 2% ows (based on weight of substrate) as well as including triethanolamine to 2% ows in the dyeing formulations bring about a significant improvement in the dye uptake; (c) both a preheat setting from 160 to 200°C/30 s and an alkaline weight reduction have a positive impact on postdyeing with the used disperse dye; (d) the extent of dye uptake as well as the color strength are governed by the type of substrate, that is, knitted fabric > spun yarn > woven fabric, nature of the dye stabilizer, that is, EDTA > Diaserver® AD‐95 > Tinoclorite® CBB > citric acid > none, as well as kind of the disperse dye; (e) direct reuse of the disperse dyebaths, without reconstitution, in the dyeing of the used substrates was shown to be feasible in a single shade and in the reverse‐order dyeings (dark → light); (f) one‐bath, one‐step exhaust dyeing of polyester/cotton‐knitted fabric using selected disperse reactive dyes combinations under high‐temperature alkaline conditions is feasible; and (g) the color and fastness properties of the resultant dyeings depend on the type of the used auxiliaries, in addition to the nature of disperse/reactive dyes combinations as well as compatibility with other ingredients. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 3563–3573, 2003     

Application of phthalimide-based alkali-clearable azo disperse dyes on polyester and polyester/cotton blends

Phthalimide-based alkali-clearable azo disperse dyes were synthesised and applied to polyester and polyester/cotton blends. These dyes have an alkali-clearable property that enables alkaline treatment to be substituted for conventional reduction clearing. Therefore, by using these dyes, it is possible to avoid generating dyehouse effluents with high BOD values and carcinogenic aromatic amines that may, in some cases, be liberated by reduction clearing. In addition, polyester/cotton blends can be dyed by a one-bath, two-step dyeing method, as alkali clearability enables the disperse and reactive dyes to be used in the same bath. The dyeing behaviour and fastness properties of these dyes have been investigated. In particular, the cross-staining of cotton was studied to estimate the suitability of the dyes synthesised for dyeing polyester/cotton blends.     

Effect of Sandospace R on the dyeability of gamma-irradiated wool,wool/polyester and polyester fabrics with some disperse dyes containing amino groups

The effect of Sandospace R on the dyeability of gamma-irradiated wool, wool/polyester and polyester fabrics towards disperse dyes has been investigated. The effects of the different factors that may affect the colour yield of the dyed samples (such as radiation dose, Sandospace R concentration, pH strength of the dye bath, dye concentration, dyeing temperature and time were studied. In general, and regardless of the studied factor, the irradiated fabric showed a significant dye affinity for the disperse dyes employed compared/to the unirradiated fabrics. However, the different fabrics irradiated to a dose of 2Mrad showed the highest colour strength with a high level of dyeing. Also, it was observed that a concentration of Sandospace R as low as 0·5% effectively enhances the dye affinity for the disperse dyes used here. Moreover, it was found that the pH of the dyeing bath at which the highest colour strength obtained was 3. Increasing the dye concentration up to 4% based on fabric weight, caused a significant enhancement in the colour strength, whilst raising/the dyeing bath temperature from 60°C to 100°C appreciably accelerated the rate of dye uptake. Complete exhaustion absorption of the disperse dye occurred over a period of 2h. © 1998 Society of Chemical Industry     

Neutral dyeing of wool and wool/polyester blend fabrics using sulphatoethylsulphone reactive‐disperse dyes

Two models of temporarily anionic sulphatoethylsulphone reactive disperse dyes were applied to wool, polyester and wool/polyester blend fabrics at different dyeing pH. Maximum exhaustion values and colour yield were observed at pH 7. The results showed that reactive disperse dyes containing bis‐sulphatoethylsulphone reactive groups were more convenient for neutral dyeing of wool and wool/polyester blend fabrics if compared with a dye containing a mono‐sulphatoethylsulphone group. Excellent to very good wet fastness properties on all dyed fabrics were achieved.     

One-bath dyeing of a polyester/cotton blend with reactive disperse dyes from 2-hydroxypyrid-6-one derivatives

A series of temporarily solubilised reactive disperse dyes based on 1-substituted derivatives of 2-hydroxypyrid-6-one were applied to a 65;35 polyester/cotton blend using a one-bath dyeing method without dispersing agent. The dyeing behaviour of these dyes on polyester and cotton fabrics, and polyester/cotton blend fabric, were studied. The colour yields of the dyes on the polyester/cotton blend were found to be highly dependent on the initial pH, optimum results being obtained at pH 5. Good levelling and good to excellent fastness properties were obtained on the blend, with the exception of lightfastness, which was moderate.     

Deep‐coloured polyester/cotton blends with low concentrations of polymethylol dyes by a one‐pass continuous dyeing process

An obvious limitation of the one‐pass continuous dyeing process for polyester/cotton blends is its inability to achieve deep colour depth, which is caused by the low dye fixation yields of commercial reactive dyes. In this study, the performances of polyester/cotton blends dyed with high‐fixation polymethylol dyes and disperse dyes were compared with those of polyester/cotton blends dyed with a mixture of reactive dyes and disperse dyes. Polymethylol dyes were observed to be suitable for dyeing polyester/cotton blends when used in low concentrations; the required concentrations of polymethylol dyes were only 23–58% of the concentrations of commercial reactive dyes required to reach a given colour level on polyester/cotton blends. The wash and crocking fastness of polyester/cotton blends dyed with polymethylol dyes were similar to those of polyester/cotton blends dyed with reactive dyes.     

合成纤维及其混纺织物用染料的研究(Ⅲ)含β-羟乙基砜硫酸酯基活性分散染料在涤-棉混纺织物上的染色机理

本文探讨了含β-羟乙基砜硫酸酯基活性分散染料在涤-棉混纺织物上热熔染色各阶段的迁移及其存在形态.测定了染料的升华性能和气相转移.研究热熔条件对染料在涤-棉混纺织物上分配的影响及染料分子结构与分配的关系.由此提出了这类染料在涤-棉混纺织物上的热熔染色机理.     

Disperse dyeing of polyester fibers: Kinetic and equilibrium study

The effect of temperature on the dyeing rate constant k, diffusion coefficient D, and time of half‐dyeing t_1/2 was evaluated for the dyeing of polyester fibers with two disperse dyes, an azo and an anthraquinone dye. Activation energies of diffusion E were calculated. The polyester dyeing equilibrium was also studied and the partition coefficient K and standard affinity Δμ° at various temperatures were determined for the anthraquinone dye. Standard enthalpy ΔH° and standard entropy ΔS° of dyeing were also obtained. The same equilibrium parameters were not obtained for the azo dye because of its dyeing behavior. A similar kinetic and equilibrium study was made for the pure azo and anthraquinone compounds free from the dispersing agents present in the commercial dyes and the results are discussed. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 123–128, 2002     

One‐step dyeing of polyethylene terephthalate fabric,combining pretreatment and dyeing using alkali‐stable disperse dyes

In the conventional dyeing process, polyester and its blended fabrics are usually dyed in a weak acidic medium. In order to reduce cost and improve production efficiency, a new dyeing method – one‐step dyeing of polyethylene terephthalate fabrics, combining pretreatment and dyeing in alkali conditions – was investigated. The alkali‐stable disperse dyes Red 900, Red 902, Yellow BROB and Blue 825 were used to dye polyethylene terephthalate fabrics. The dyeing properties of polyethylene terephthalate fabrics in the case of one‐step dyeing at various pH values or sodium hydroxide concentrations were discussed in terms of colour yield, colour parameters and fastness. The performance of one‐step dyeing using alkali‐stable disperse dyes was excellent. The dyed fabric had good fastness. Wet processing could be combined and shortened. One‐step dyeing of polyethylene terephthalate fabrics could reduce the consumption of water and energy and improve production efficiency. One‐step dyeing of polyethylene terephthalate has potential application in cleaner textile production.     

Disperse dyeing of polyester fibers: Kinetic and equilibrium study

The effect of temperature on the dyeing rate constant k, diffusion coefficient D, time of half‐dyeing t_1/2 was evaluated for the dyeing of polyester fibers with two disperse dyes, an azo and an anthraquinone dye. Activation energies of diffusion E were calculated. The polyester dyeing equilibrium was also studied and the partition coefficient K and standard affinity Δμ° at various temperatures were determined for the anthraquinone dye. Standard enthalpy ΔH° and standard entropy ΔS° of dyeing were also obtained. The same equilibrium parameters were not obtained for the azo dye because of its dyeing behavior. A similar kinetic and equilibrium study was made for the pure azo and anthraquinone compounds free from the dispersing agents present in the commercial dyes and the results are discussed. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 2785–2790, 2002; DOI 10.1002/app.10254     

Alkaline dissolution monitoring of radial‐type polyester microfiber fabrics by a cationic dye‐staining method

The alkaline dissolution behavior of radial‐type polyester microfibers during high‐temperature alkali treatment and cold‐pad batch alkali treatment was successfully monitored using a cationic dye‐staining method. The weight reduction behavior of the alkali‐treated microfiber fabrics and their staining behavior with a cationic dye were compared. In addition, the termination of dissolution monitored by both methods was confirmed by scanning electron microscopy. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 279–285, 2006     

Optimal dyeing systems for resistance to the physical strength loss of the PLA/cotton blended fabric

In this study, optimization of disperse/reactive dyeing systems for resistance to the physical strength loss of Poly(lactic acid) (PLA)/cotton blended fabric was investigated. The blended fabric underwent a two‐bath, two‐stage dyeing process in which the PLA component of the blended fabric was dyed using two disperse dyes, followed by the cotton component being dyed with six reactive dyes containing different reactive groups—dichlorotriazine, monochlorotriazine, sulphatoethylsulphone, monofluorotriazine, monochlorotriazine/sulphatoethylsulphone, and monofluorotriazine/sulphatoethylsulphone groups. The optimal dyeing systems were established according to the fixation rate of the dyes, tear/tensile strength loss, and SEM micrographs of the fabric. To avoid the strength loss during the disperse/reactive dyeing process, the recommended disperse dyeing conditions were 110°C, pH 5 for 20 min, whereas the reactive dyeing conditions should be temperature ≤60°C and alkali concentration ≤3 g/L. In this regard, reactive dyes containing monofluorotriazine and monofluorotriazine/sulphatoethylsulphone groups were especially suitable for the reactive dyeing systems. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Influence of different preparation and dyeing processes on the physical strength of the Ingeo† fibre component in an Ingeo fibre/cotton blend. Part 1; Scouring followed by dyeing with disperse and reactive dyes‡

A study has been conducted to examine the effect of different preparation and dyeing processes on the physical strength of the Ingeo fibre component of an Ingeo fibre/cotton blend. An alkaline scouring process (for the cotton), followed by a two‐bath, two‐stage dyeing process in which the Ingeo fibre underwent a simulated dyeing with disperse dyes, followed by the cotton being dyed with reactive dyes, caused minimal deterioration to the strength of the Ingeo fibre. However, it is considered that problems might arise if the Ingeo fibre was subjected to prolonged dyeing times, particularly at neutral or alkaline pH, e.g. if an excessive number of shading additions needed to be carried out.     

PLA/棉混纺织物一浴一步法染色

本文通过研究聚乳酸纤维的染色工艺特点,探讨国内外涤/棉、PLA/棉混纺织物染色工艺技术进展,分析分散/活性染料一浴一步法染PLA/棉混纺织物存在的技术问题,提出了适合PLA/棉一浴一步法染色的染料及染色方法,并对一浴一步法染色的前景做了展望.     

超细涤纶织物碱性浴染色工艺研究

用分散染料在碱性浴条件下对超细涤纶织物的染色进行了研究,分别对酸、碱性染浴条件下的上染百分率、染色牢度进行了测试,结果表明:超细涤纶在碱性条件下进行染色是可行的。     

硫化黑染涤/棉织物的两浴法染色工艺研究

本文研究了固体硫化黑染料对涤/棉织物的染色工艺,讨论了硫化黑染料和分散黑染料用量、染棉和染涤的先后顺序、是否经过前处理等工艺对涤/棉织物染色深度和染色牢度的影响,结果证明,使用两浴法用硫化黑染涤/棉的染色效果很好,并且可省去前处理工艺.     

One-bath dyeing of polyester/cotton with disperse and bis-3-carboxypyridinium-s-triazine reactive dyes. Part 1: Factors limiting production of heavy shades

Over the last 20 years, selected disperse dyes and bis-3-carboxypyridinium- s -triazine reactive dyes have been widely promoted for the exhaust dyeing of polyester/cotton blends in a one-bath-one-stage ('all-in') process under neutral conditions. However, despite the time and energy savings afforded by this elegant dyeing process, there is a belief in the dyeing industry that economical production is limited to pale and medium depths of shade. In this paper, the two dye classes (disperse dyes on polyester and bis-3-carboxypyridinium- s -triazine reactive dyes on cotton) have been investigated to understand why heavy depths of shade cannot readily be obtained economically using this process.     

Application of sodium benzoyl thiosulphate from aqueous solution to wool and its effect on substantivity of disperse dyes. Part 1: synthesis and characterisation of sodium benzoyl thiosulphate

The introduction of bulky aryl residues into wool fibres not only enhances their disperse dyeability but also improves their settability, shrink resistance and imparts easy‐care properties. It would be highly desirable for colourists to achieve such effects when dyeing or printing wool from an aqueous solution as wool/polyester blend fabrics could be dyed and printed with the same dye; furthermore, in the case of an all‐wool fabric pretreated with such arylating systems, following dyeing or printing with disperse dyes, dye fixation can be achieved by dry heat procedures. A water‐soluble, fibre‐reactive arylating agent, sodium benzoyl thiosulphate, was therefore synthesised, characterised and its stability to hydrolysis in aqueous media was examined.