Diketopyrrolopyrrole-based π-bridged donor-acceptor polymer for photovoltaic applications

We report the synthesis, properties, and photovoltaic applications of a new conjugated copolymer (C12DPP-π-BT) containing a donor group (bithiophene) and an acceptor group (2,5-didodecylpyrrolo[3,4-c]pyrrole-1,4(2H,5H)-dione), bridged by a phenyl group. Using cyclic voltammetry, we found the energy levels of C12DPP-π-BT are intermediate to common electron donor and acceptor photovoltaic materials, poly (3-hexylthiophene-2,5-diyl) (P3HT) and [6,6]-phenyl-C61-butyric acid methyl ester (PCBM), respectively. Whereas P3HT and PCBM are exclusively electron donating or accepting, we predict C12DPP-π-BT may uniquely serve as either an electron donor or an acceptor when paired with PCBM or P3HT forming junctions with large built-in potentials. We confirmed the ambipolar nature of C12DPP-π-BT in space charge limited current measurements and in C12DPP-π-BT:PCBM and C12DPP-π-BT:P3HT bulk heterojunction solar cells, achieving power conversion efficiencies of 1.67% and 0.84%, respectively, under illumination of AM 1.5G (100 mW/cm(2)). Adding diiodooctane to C12DPP-π-BT:PCBM improved donor-acceptor inter-mixing and film uniformity, and therefore enhanced charge separation and overall device efficiency. Using higher-molecular-weight polymer C12DPP-π-BT in both C12DPP-π-BT:PCBM and C12DPP-π-BT:P3HT devices improved charge transport and hence the performance of the solar cells. In addition, we compared the structural and electronic properties of C12DPP-π-BT:PCBM and C12DPP-π-BT:P3HT blends, representing the materials classes of polymer:fullerene and polymer:polymer blends. In C12DPP-π-BT:PCBM blends, higher short circuit currents were obtained, consistent with faster charge transfer and balanced electron and hole transport, but lower open circuit voltages may be reduced by trap-assisted recombination and interfacial recombination losses. In contrast, C12DPP-π-BT:P3HT blends exhibit higher open circuit voltage, but short circuit currents were limited by charge transfer between the polymers. In conclusion, C12DPP-π-BT is a promising material with intrinsic ambipolar characteristics for organic photovoltaics and may operate as either a donor or acceptor in the design of bulk heterojunction solar cells.     

The influence of the organic/inorganic interface on the organic-inorganic hybrid solar cells

Organic-inorganic hybrid solar cells based on poly(3-hexylthiophene) (P3HT) and (6,6)-phenyl C61 butyric acid methyl ester (PCBM) hybridized with ZnO nanorods were fabricated by growing vertical ZnO nanorods on indium tin oxide (ITO) substrates and filling with bulk heterojunction polymers (P3HT:PCBM). The interface between the organic and inorganic nanostructures influences the performance of the organic-inorganic hybrid solar cells. In this paper, the influence of the state of the P3HT:PCBM/ZnO interface on the performance of organic-inorganic hybrid solar cells is examined. The solar cell performance was high when the P3HT:PCBM/ZnO junction area was large. The charge separation is effective when the active layer/electron transport layer junction area is large, resulting in increasing photocurrent and a high conversion efficiency. The bulk-heterojunction polymer concentration was kept low to infiltrate into the ZnO nanorods, resulting in a large active layer/electron transport layer junction area.     

Discriminating between bilayer and bulk heterojunction polymer:fullerene solar cells using the external quantum efficiency

The morphology of the active layer in polymer:fullerene solar cells is a key parameter for the performance. We compare bilayer poly(3-hexylthiophene)/[6,6]-phenyl-C(61)-butyric acid methyl ester (P3HT/PCBM) solar cell devices produced from orthogonal solvents before and after thermal annealing with P3HT:PCBM bulk heterojunction solar cells produced from a single solvent. By comparing the spectral shape and magnitude of the experimental and theoretically modeled EQEs we show that P3HT/PCBM bilayers made via orthogonal solution processing do not lead to bilayers with a sharp interface but that partial intermixing has occurred. Thermal annealing of these diffusive P3HT/PCBM bilayers leads to increased mixing but does not result in the same mixed bulk heterojunction morphology that is obtained when P3HT and PCBM are cast simultaneously from single solution. For thicker layers, the annealed bilayers significantly outperform the bulk heterojunction devices with the same nominal composition and same total thickness.     

Improvement of organic solar cell efficiency by solution-processed doping of pentacene in PEDOT:PSS layer

In the current research, organic solar cells (OSCs) with various concentrations of pentacene in Poly(ethylenedioxythiopene):Poly(styrenesulfonate) (PEDOT:PSS) interface layer were investigated for better hole extraction. The ITO/Pentacene?+?PEDOT:PSS/P3HT:PCBM/Al-fabricated solar cell fabricated via brush coating provides superior photovoltaic, electrical and optical characteristics when compared with the ITO/PEDOT:PSS/P3HT:PCBM/Al solar cell. The ITO/Pentacene?+?PEDOT:PSS/P3HT:PCBM/Al solar cells deliver a V_OC ~350?mV and 2.57% efficiency. It is observed that the optimized concentration of pentacene doping in PEDOT:PSS layer, along with an active layer of P3HT and PC₆₀BM, doubles the efficiency of the device, when compared with pristine PEDOT:PSS layer. The degradation studies of the fabricated bulk heterojunction OSCs reveal that the degrading abilities of ITO/Pentacene?+?PEDOT:PSS/P3HT:PCBM/Al solar cells are 60% more better than those of ITO/PEDOT:PSS/P3HT:PCBM/Al devices. Thus, this work will ultimately contribute toward fully solution processed painted device, which will provide low-cost manufacturing and improved stability of pentacene-based organic photovoltaics.     

Spontaneous formation of bulk heterojunction nanostructures: multiple routes to equivalent morphologies

Bulk heterojunction (BHJ) layers based on poly(3-hexylthiophene-2,5-diyl) (P3HT) and [6,6]-phenyl C61 butyric acid methyl ester (PCBM) were fabricated by two methods: codeposition of P3HT/PCBM from a common solvent (conventional BHJ) and by sequential, layer-by-layer deposition of P3HT/PCBM from separate solvents (layer-evolved BHJ). Thermally annealed layer-evolved BHJ solar cells show power conversion efficiencies and electron/hole mobilities comparable to conventional BHJ solar cells. The nanomorphology of both active layers is compared in situ by transmission electron microscopy (TEM) using a multilayer cross-sectional sample architecture. No significant difference is observed between the nanomorphology of the conventional BHJ and layer-evolved BHJ material implying that the bulk heterojunction forms spontaneously and that it is the lowest energy state of the two component system.     

The role of solvent and morphology on miscibility of methanofullerene and poly(3-hexylthiophene)

A bicontinuous, percolating bulk heterojunction morphology is integral to organic polymer solar cells. Understanding the factors affecting the miscibility of photovoltaic polymers with a fullerene electron acceptor molecule is a key to controlling the morphology. Starting from discreet pure phases - a poly(3-hexylthiophene) (P3HT) and [6,6]-phenyl-C₆₁-butyric acid methyl ester (PCBM) bilayer film - the evolution of the P3HT-PCBM interface was studied with particular attention to the role of residual solvent in P3HT on PCBM interdiffusion. This investigation shows that in the bilayer geometry PCBM can rapidly diffuse into amorphous P3HT, but phase separation is maintained if the P3HT layer is cast from a very volatile solvent or if it is annealed prior to casting the PCBM overlayer to complete the bilayer geometry.     

Anomalous thickness-dependence of photocurrent explained for state-of-the-art planar nano-heterojunction organic solar cells

Due to their simple geometry and design, planar heterojunction (PHJ) solar cells have advantages both as potential photovoltaics with more efficient charge extraction than their bulk heterojunction (BHJ) counterparts, and as idealized interfaces to study basic device operation. The main reason for creating BHJs was the limited exciton diffusion length in the active materials of the PHJ: if an exciton is generated at a distance greater than its diffusion length from the hetero-interface of the PHJ, it would be very unlikely to be able to contribute to the photocurrent. Based on this argument one expects a maximum in the photocurrent of PHJs for a thickness of the active layer equal to the exciton diffusion length (~10 nm). However, in two recently developed PHJs that have appeared in the literature, a maximum photocurrent is observed for 60-65 nm of poly(3-hexylthiophene) (P3HT). In this work, we explore this anomaly by combining both an optical T-matrix and a kinetic Monte Carlo simulation that tracks the exciton behavior in the PHJs. The two systems considered are a P3HT/single walled carbon nanotube (SWNT) device, and a P3HT/phenyl-C61-butyric acid methyl ester (PCBM) device. The model demonstrates how a bulk exciton sink can explain the shifted maximum in the P3HT/SWNT case, whereas in the P3HT/PCBM case the maximum is mainly determined by PCBM molecules interdiffusing in the P3HT upon annealing. Based upon the results of this model it will be possible to more intelligently design nanostructured photovoltaics and optimize them toward higher efficiencies.     

Nanoscale morphology of high-performance polymer solar cells

Transmission electron microscopy and electron diffraction are used to study the changes in morphology of composite films of poly(3-hexylthiophene) (P3HT) and a methanofullerene derivative (PCBM) in bulk heterojunction solar cells. Thermal annealing produces and stabilizes a nanoscale interpenetrating network with crystalline order for both components. P3HT forms long, thin conducting nanowires in a rather homogeneous, nanocrystalline PCBM film. Both the improved crystalline nature of films and increased but controlled demixing between the two constitutes therein after annealing explains the considerable increase of the power conversion efficiency observed in these devices.     

Vertical concentration gradients in bulk heterojunction solar cells induced by differential material solubility

Highly soluble fullerene derivatives (HSFD) and a low soluble polymer (LSP) were investigated as modifiers of the active layer morphology in conventional P3HT/PCBM bulk heterojunction solar cells. The observed changes in photovoltaic and electrical characteristics of the devices after addition of one or two modifiers suggest that they induced favourable vertical phase separation in the blends simply due to different solubilities of the components. In particular, HSFD is supposed to accumulate at the top of the film serving as a hole-blocking interlayer at the cathode/active layer interface. On the contrary, LSP seems to form electron-blocking buffer layer at the bottom of the device at the active layer/anode interface. Thus, the differential material solubility was suggested as a tool for adjustment of vertical morphology of organic bulk heterojunction solar cells.     

Formation of phenyl-C<Subscript>61</Subscript>-butyric acid methyl ester nanoscale aggregates after supercritical carbon dioxide annealing

In this study, we successfully developed a novel method to create [6,6]-phenyl-C₆₁-butyric acid methyl ester (PCBM) nanoscale aggregates using supercritical carbon dioxide (scCO₂) annealing and fabricated bulk heterojunction (BHJ) solar cells with the nanoscale PCBM to improve device performance. PCBM forms nanoscale aggregates with a size of approximately 70 nm after scCO₂ annealing at 11 MPa and 50 °C for 60 min. However, PCBM remains amorphous after thermal annealing (TA) at 150 °C for 5 min. The morphology, structure, and crystallinity of poly(3-hexylthiophene) (P3HT) in the scCO₂-treated P3HT film are nearly the same as those in the TA-treated P3HT film. In the P3HT/PCBM blend, the formation of PCBM nanoscale aggregates by scCO₂ treatment decreases the disturbance for P3HT crystallization and improves diffusion and regular packing of P3HT molecular chains. This increases the crystallinity of P3HT so that it becomes higher than that in the TA-treated blend film. The nanoscale aggregates of PCBM and the higher crystallinity of P3HT give the scCO₂-treated P3HT/PCBM BHJ solar cells a maximum power conversion efficiency (PCE) of 2.74%, which is much higher than that of the as-cast device (PCE is 1.70%) and a little higher than the highest PCE (2.64%) of thermally annealed devices. These results indicate that scCO₂ is an effective, mild, and environmental method to modulate the nanoscale aggregates of PCBM and to improve the PCE of BHJ solar cells. However, the size of the PCBM aggregates is a little larger than the most suitable size of the exciton diffusion length, leading to limited improvement of the PCE.     

Effect of solution-processed niO thin film as a hole transport layer in poly(3-hexylthiophene): [6,6]-phenyl C61-butyric acid methyl ester bulk heterojunction solar cells

In this study, solution-processed nickel oxide (NiO) thin film was investigated as a hole transport layer on anode to improve the performance of bulk heterojunction solar cell based on poly(3-hexylthiophene) (P3HT) and [6,6]-phenyl C61-butyric acid methyl ester (PCBM). We fabricated NiO thin film without any vacuum-related process. Characterization of the NiO film under this study shows that it has maximum transmittance of 93.22% and bandgap of 3.84 eV which are proper for solar cell. Insertion of the NiO layer affords to realize enhanced power conversion efficiency of 1.97% and fill factor of 52.11% showing improvement over existing cells. In addition, NiO suggests one solution of minimizing conventional problems of poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT:PSS) such as interfacial power losses, corrosion of indium tin oxide layer, and degradation of the devices. The value of such hole transporting and electron blocking properties is clearly demonstrated and could be applicable to other organic photovoltaics.     

Application of poly(3,4-ethylenedioxythiophene):polystyrenesulfonate in polymer heterojunction solar cells

In this study, p-type semiconducting polymer of acid, poly(3,4-ethylenedioxythiophene):polystyrenesulfonate (PEDOT:PSS), has been employed as a hole-transporting electrode to fabricate organic polymer heterojunction photovoltaic cells. The results showed that the resultant poly(3-hexylthiophene): C₆₀ derivatives [6]-phenyl-C₆₁-butyric acid methyl ester (P3HT:PCBM)/PEDOT:PSS can significantly expand the light absorption range which was expected to enhance the sunlight excitation. The influences of annealing conditions and barrier layer on the photoelectric performances were investigated in detail, giving an optimized synthesis conditions: annealed temperature was at 120 °C for 90 min, the thickness of PEDOT:PSS film was approximately 3–4 μm, and the ratio of PCBM and P3HT was 1:2. The blended heterojunction consisting of PCBM and P3HT was used as charge carrier-transferring medium to replace I₃ ^?/I^? redox electrolyte, showing a short-circuit current of 4.30 mA cm^?2, an open-circuit voltage of 0.83 V, and a light-to-electric energy conversion efficiency of 2.37 % under a simulated solar light irradiation of 100 mW cm^?2. In addition, a solid-state polymer heterojunction photovoltaic cells with a short-circuit current of 3.59 mA cm^?2, an open-circuit voltage of 0.80 V, and a light-to-electric energy conversion efficiency of 1.9 % was successfully fabricated by simplifying the process.     

Tailoring organic heterojunction interfaces in bilayer polymer photovoltaic devices

In an ideal model, a p-n junction is formed by two stacked slabs of semiconductors. Although the construction of actual devices is generally more complex, we show that such a simple method can in fact be applied to the formation of organic heterojunctions. Two films of the organic semiconductors poly(3-hexylthiophene) (P3HT) and [6,6]-phenyl-C(61)-butyric acid methyl ester (PCBM) can be connected by a simple film-transfer method without disturbing their flat surfaces. Each film can further be modified with a surface-segregated monolayer to tune the strength and direction of the surface dipole moment. Using this method, we fabricated bilayer organic photovoltaic devices with interfacial dipole moments that were selected to align the energy levels at the heterojunction. The open-circuit voltages of the P3HT/PCBM devices could be tuned over a wide range between 0.3 and 0.95 V, indicating that, even if the same combination of bulk materials is used, the interfacial properties drastically alter the performance of organic photovoltaic devices.     

The incorporation of mono- and bi-functionalized multiwall carbon nanotubes in organic photovoltaic cells

We have successfully prepared mono- and bi-functionalized multiwall carbon nanotubes (MWCNT) with thiophene, amine and thiophene-amine groups. The dispersion of nanotubes has been enhanced and stable optimized dispersions in organic solvents were obtained. These functionalized nanotubes have been successfully incorporated into bulk heterojunction (BHJ) organic photovoltaic (OPV) cells with a poly (3-hexyl thiophene) (P3HT) and [6, 6]-phenyl-C(61)-butyric acid methyl ester (PCBM) photoactive blended layer. The incorporation of MWCNT with different functional groups, in the active layer, results in different cell performance with respect to a reference cell. A maximum power conversion efficiency of 2.5% is achieved with the inclusion of thiophene functionalized nanotubes. This improvement in the device performance is attributed to an extension of the exciton dissociation volume and charge transport properties through the nanotube percolation network in P3HT/CNT, PCBM/CNT or both phases. This is believed to be due to more efficient dispersion of the functionalized nanotubes within the photoactive composite layer.     

Thermal annealing effect on the nanomechanical properties and structure of P3HT:PCBM thin films

Nanostructured polymer-fullerene thin films are among the most prominent materials for application in high efficient polymer solar cells. Specifically, poly(3-hexylthiophene) (P3HT) and fullerene derivatives (PCBM) blends are used as the donor/acceptor materials forming a bulk heterojunction. Although P3HT:PCBM properties have been extensively studied, less light has been set on its nanomechanical properties, which affect the device service life. In this work Atomic Force Acoustic Microscopy (AFAM), Atomic Force Spectroscopy and Nanoindentation were used to study the effect of the fullerene presence and the annealing on the P3HT:PCBM nanomechanical behavior. The P3HT:PCBM thin films were prepared by spin coating on glass substrates and then annealed at 100 °C and 145 °C for 30 min. Large phase separation was identified by optical and Atomic Force Microscopy (AFM) for the annealed samples. Needle-like PCBM crystals were formed and an increase of the polymer crystallinity degree with the increase of the annealing temperature was confirmed by X-ray diffraction. AFAM characterization revealed the presence of aggregates close to stiff PCBM crystals, possibly consisting of amorphous P3HT material. AFM force-distance curves showed a continuous change in stiffness in the vicinity of the PCBM crystals, due to the PCBM depletion near its crystals, and the AFM indentation provided qualitative results about the changes in P3HT nanomechanical response after annealing.     

Solution-processable zinc oxide for the polymer solar cell based on P3HT:PCBM

The device performance of polymer solar cells with zinc oxide (ZnO) nanoparticles inserted as an electron injection layer between the poly(3-hexylthiopene) (P3HT):phenyl-C60-butyric acid methyl ester (PCBM) active layer and the Al electrode was studied. The polymer solar cell consists of molybdenum-oxide (MoO3) as a hole injection layer, P3HT:PCBM bulk heterojunction as an active layer, and ZnO NPs as an electron injection layer. The ZnO layer was formed from a precursor solution on the top part of the P3HT:PCBM film (1:0.8 weight ratio) via sol-gel spin-coating, and was annealed at a low temperature (150 degrees C). The crystallinity, the atomic ratio of Zn and O, the absorption spectra, and the surface morphology of the ZnO thin films were studied. The device with a ZnO layer showed 9-11% higher J(SC) and 8-9% higher PCE compared to the devices without a ZnO layer. These improved device properties are attributed to the efficient electron extraction and the decreased reflectivity owing to the use of a ZnO layer.     

P3HT:PCBM, best seller in polymer photovoltaic research

In the field of polymer‐based photovoltaic cells, poly(3‐hexylthiophene) (P3HT) and 1‐(3‐methoxycarbonyl)propyl‐1‐phenyl[6,6]C₆₁ (PCBM) are, to date, the most‐studied active materials around the world for the bulk‐heterojunction structure. Various power‐conversion efficiencies are reported up to approximately 5%. This Research News article is focused on a survey of the tremendous literature published between 2002 and 2010 that exhibits solar cells based on blends of P3HT and PCBM.     

Dithiapyrannylidenes as efficient hole collection interfacial layers in organic solar cells

One inherent limitation to the efficiency of photovoltaic solar cells based on polymer/fullerene bulk heterojunctions (BHJs) is the accumulation of positive charges at the anodic interface. The unsymmetrical charge collection of holes and electrons dramatically decreases the short-circuit current. Interfacial layers (IFLs) such as poly(3,4-ethylenedioxythiophene):poly(4-styrenesulfonate) have no effect on the unbalanced electron/hole transport across the BHJ. We report here on the use of dithiapyrannylidenes (DITPY), a new class of planar quinoid compounds, as efficient hole-transporting/electron-blocking layers in organic solar cells based on poly(3-hexylthiophene)/[6,6]-phenyl-C(61)-butyric acid methyl ester (P3HT:PCBM) BHJs. Inserting a 15-nm-thick IFL of 4,4'-bis(diphenyl-2,6-thiapyrannylidene) (DITPY-Ph(4)) between the indium-tin oxide electrode and the P3HT:PCBM BHJ prevents detrimental space-charge effects and favors recombination-limited currents. Current-sensing atomic force microscopy reveals a drastic increase of the hole-carrying pathways in DITPY-Ph(4) compared to PEDOT:PSS. In ambient conditions, photovoltaic cells using DITPY-Ph(4) exhibit an 8% increase in the current density, although the conversion efficiency remains slightly lower compared to PEDOT:PSS-based devices. Finally, we present a detailed analysis of the photocurrent generation, showing that DITPY-Ph(4) IFLs induce a transition from unproductive space-charge-limited currents to recombination-limited currents.     

Effect of solution processed salt layers on the device performances of polymer solar cells

We report the solution processed Li salt layers (i.e. LiBF₄, and LiTFSI) in poly(3-hexylthiophene) (P3HT) and phenyl-C61-butyric acid methylester (PCBM) bulk heterojunction solar cells, which facilitate electron injection at the interface between active layer and Al electrode. The Li salt layers are deposited on top of P3HT:PCBM active layer by simple drop-casting combined with controlled evaporation process. The solar cells employing Li salt layers exhibit the increase of short-circuit current (J_SC) and fill factor (FF) by 10% when compared with devices without such an injection layer, resulting in about 28% increase of power conversion efficiency. The effect of Li salt layers on the device performances is investigated with current–voltage (J–V) characteristics and impedance spectroscopy measurements.