2-Mercaptobenzimidazole as a copper corrosion inhibitor: Part II. Surface analysis using X-ray photoelectron spectroscopy

In Part I of this study, the high corrosion inhibition effectiveness of 2-mercaptobenzimidazole (MBIH) in 3 wt.% NaCl solution was unambiguously proven. In Part II, using angle-resolved X-ray photoelectron spectroscopy (XPS), the surface chemical structure and composition of adsorbed MBIH on Cu from the same solution was investigated. It was found that MBIH molecules are directed toward the Cu surface through their N and S atoms. The MBIH layer thickness is 1.9 ± 0.5 nm, as determined from a detailed analysis of the background in the XPS spectra. Tentative MBIH orientations on Cu were suggested based on the XPS measurements.     

Plasma anodized ZE41 magnesium alloy sealed with hybrid epoxy-silane coating

Anodic coatings on magnesium ZE41 alloy were formed by DC plasma electrolytic oxidation (PEO) in spark regime in solution composed of NaOH, Na₂SiO₃ and KF. The positive effect of poly(ethylene oxide) addition into the anodizing electrolyte on PEO process, anodic film porosity and its protective performance was described. Anodic films were sealed with hybrid epoxy-silane formulation. The corrosion behavior of the coated ZE41 was studied through electrochemical impedance spectroscopy (EIS) in 0.6 M NaCl solution. Resulting duplex PEO/epoxy-silane coating provides good protective performance without significant signs of corrosion during 1 month of immersion test.     

2-Mercaptobenzoxazole as a copper corrosion inhibitor in chloride solution: Electrochemistry, 3D-profilometry,and XPS surface analysis

2-Mercaptobenzoxazole (MBOH) was studied as a corrosion inhibitor for Cu in 3 wt.% NaCl solution using EIS, a potentiodynamic curve, 3D-profilometry, and XPS measurements. It was shown that Cu corrosion in solution containing MBOH follows kinetic-controlled and diffusion-controlled processes and that MBOH is a mixed-type inhibitor. The diffusion coefficient of the Cu ions travelling through the solid surface layers was estimated to be on the order of 10⁻¹⁵–10⁻¹⁴ cm² s⁻¹. It was also demonstrated that the Cu(I)–MBOH complex is formed on the Cu surface and that the thickness of this surface layer is 1.4 ± 0.4 nm.     

Electrochemical corrosion performance of Cr and Al alloy steels using a J55 carbon steel as base alloy

Cr- and Al-modified alloy steels using J55 carbon steel as base alloy were produced by remelting in a vacuum. Their corrosion resistance was estimated by open circuit potential, electrochemical polarisation measurements and immersion tests in a 3.5 wt.% NaCl solution. The modified alloy steels exhibit higher corrosion resistance with a more positive open circuit potential, lower corrosion current density and higher impedance than J55 steel. The immersion tests showed that the new alloy steels have lower corrosion rates and smaller pitting depth than J55 steel and a low-Cr steel.     

Adsorption and corrosion inhibition of phytic acid calcium on the copper surface in 3 wt% NaCl solution

The adsorption and corrosion protection effect of phytic acid calcium (PAC) film on the copper surface in 3 wt% NaCl solution was investigated using potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), and Raman spectroscopy. Polarization curves indicate that PAC is a mixed inhibitor, affecting both cathodic and anodic corrosion currents. The inhibition efficiency of PAC film reached 92.53% at an optimized condition. Adsorption of PAC molecules on the surface followed Langmuir adsorption isotherm and the standard Gibbs energy of −37.32 kJ mol⁻¹ indicated a chemisorptive way. Raman studies suggested that PAC molecule chemically anchored at the surface via PO groups.     

Hydroxymethyl urea and 1,3-bis(hydroxymethyl) urea as corrosion inhibitors for steel in HCl solution

The inhibition effect of two urea derivatives of hydroxymethyl urea (HMU) and 1,3-bis(hydroxymethyl) urea (BHMU) on the corrosion of cold rolled steel (CRS) in 1.0 M HCl solution was studied by weight loss, potentiodynamic polarization curves and electrochemical impedance spectroscopy (EIS), quantum chemical calculation and molecular dynamics (MD) simulation methods. Inhibition efficiency values of 20.0 mM HMU and BHMU are higher than 80% and 85% at 20–50 °C, respectively. The adsorption of each inhibitor on steel surface obeys Langmuir adsorption isotherm, and is mainly the chemical adsorption. Inhibition efficiency follows the order: BHMU > HMU.     

Adsorption and inhibition effect of Ascorbyl palmitate on corrosion of carbon steel in ethanol blended gasoline containing water as a contaminant

The adsorption and inhibition effect of Ascorbyl palmitate (AP) on carbon steel in ethanol blended gasoline containing water as a contaminant (GE10 + 1%water) was studied by weight loss and electrochemical impedance spectroscopic (EIS) techniques. The results showed that the addition of ethanol and water to gasoline increase the corrosion rate of carbon steel. AP inhibits the corrosion of carbon steel in (GE10 + 1% water) solution to a remarkable extent. The adsorption of AP on the carbon steel surface was found to obey the Langmuir adsorption isotherm model. The values of activation energy (E_a) and various thermodynamic parameters were calculated and discussed.     

Synergistic effect of polyaspartic acid and iodide ion on corrosion inhibition of mild steel in H2SO4

The inhibition effect of polyaspartic acid (PASP) and its synergistic effect with KI on mild steel corrosion in 0.5 M H₂SO₄ solution are studied by weight loss and electrochemical methods. The inhibition efficiency increases with the concentration of PASP and increases further with the presence of 1 mM KI. Result of the zero charge potential measurement shows that iodide ion promotes the film formation of PASP greatly. The mild steel surfaces after immersion test were analyzed using scanning electron microscopy and X-ray photoelectron spectroscopy. An adsorption model is proposed to elucidate the synergistic mechanism of synergistic effect.     

Inhibitive properties of 2,5-bis(n-methylphenyl)-1,3,4-oxadiazole and biocide on corrosion,biocorrosion and scaling controls of brass in simulated cooling water

2,5-Bis(n-methylphenyl)-1,3,4-oxadiazole with (n = 2,3,4), denoted n-MPOX, have been investigated by using potentiodynamic polarization (PP) and electrochemical impedance spectroscopy (EIS) methods, to evaluate the electrochemical behavior of brass in simulated cooling water system. The PP study revealed that oxadiazole inhibited both cathodic and anodic reactions, indicating a mixed type control of inhibition. It was shown that, 3-MPOX as well as 4-MPOX, were the best inhibitors and the inhibition efficiency followed the sequence: 3-MPOX ⩾ 4-MPOX ≫ 2-MPOX. The interference between non-oxidizing biocide CTAB and 3-MPOX and 4-MPOX against corrosion and biocorrosion has also been studied.     

Effects of pH value on characteristics of oxide films on 316L stainless steel in Zn-injected borated and lithiated high temperature water

The effects of pH values from 6.9 to 7.4 on oxide films for 316L stainless steel in borated and lithiated high temperature water at 573.15 K without and with Zn injection were examined by in situ potentiodynamic polarization curves, electrochemical impedance spectra and ex situ X-ray photoelectron spectroscopy (XPS) analysis. The composition of oxide films appears slightly pH dependent: rich in chromites and ferrites at pH = 6.9 and pH = 7.4, respectively. The corrosion rate decreases significantly in the high pH value solution with Zn injection due to the formation of compact oxide films. The solubilities and structural model of oxides are proposed and discussed.     

Corrosion and hydrogen absorption of commercially pure zirconium in acid fluoride solutions

The corrosion and hydrogen absorption of commercially pure zirconium have been investigated in acidulated phosphate fluoride (APF) solutions. Upon immersion in 2.0% APF solution of pH 5.0 at 25 °C, a granular corrosion product (Na₃ZrF₇) deposits over the entire side surface of the specimen, thereby inhibiting further corrosion. In 0.2% APF solution, marked corrosion is observed from the early stage of immersion; no deposition of the corrosion product is observed by scanning electron microscopy. A substantial amount of hydrogen absorption is confirmed in both APF solutions by hydrogen thermal desorption analysis. The amount of absorbed hydrogen of the specimen immersed in the 2.0% APF solution is smaller than that in the 0.2% APF solution in the early stage of immersion. The hydrogen absorption behavior is not always consistent with the corrosion behavior. Hydrogen thermal desorption occurs in the temperature range of 300–700 °C for the specimen without the corrosion product. Under the same immersion conditions, the amount of absorbed hydrogen in commercially pure zirconium is smaller than that in commercially pure titanium as reported previously. The present results suggest that commercially pure zirconium, compared with commercially pure titanium, is highly resistant to hydrogen absorption, although corrosion occurs in fluoride solutions.     

Passivity of Sanicro28 (UNS N-08028) stainless steel in polluted phosphoric acid at different temperatures studied by electrochemical impedance spectroscopy and Mott–Schottky analysis

Corrosion resistance of a highly alloyed austenitic stainless steel (Sanicro28) in 50 wt.% H₃PO₄ industrial medium containing impurities at temperatures from 20 °C to 80 °C was evaluated after different immersion times. Electrochemical measurements (polarization curves, OCP, EIS and Mott–Schottky) demonstrated that Sanicro28 passivates spontaneously. From impedance results, film thicknesses of about 1.6–4.5 nm were obtained. At low temperature, the resistance to corrosion increases with immersion time due to the formation of iron phosphate and/or chromium phosphate. At higher temperature, phosphate formed a porous polyphosphate film identified by μ-Raman. No pits are initiated on surface whatever the temperature.     

Characterization of corrosion products formed on Ni 2.4 wt%–Cu 0.5 wt%–Cr 0.5 wt% weathering steel exposed in marine atmospheres

Weathering steel manufactured with high concentrations of copper (0.5 wt%), chromium (0.5 wt%) and nickel (2.4 wt%) was studied with the aim of furthering knowledge on corrosion product characterization and performance in marine environments. Specimens exposed for two years in a rural atmosphere and two marine environments were characterized by optical microscopy, SEM/EDS, XRD and Raman spectroscopy and corrosion rates measured. The main phases found were ferrihydrite, maghemite and goethite in the inner corrosion layer, and lepidocrocite in the outer layer. Cu and Ni were homogeneously distributed while Cr tended to be concentrated in the inner layer.     

Corrosion fatigue crack growth behavior of oil-grade nickel-base alloy 718. Part 1: Effect of corrosive environment

The effect of corrosive environment on corrosion fatigue crack growth (CFCG) behavior of oil-grade nickel-base alloy 718 is studied. The results demonstrate that there is no obvious effect of 3.5 wt.% NaCl solution at RT, 50 °C and 80 °C on CGCG rates while 21 wt.% NaCl solution at 80 °C produces a deleterious effect on CFCG rates compared to the ones tested in air. Potentiodynamic polarization results show that alloy 718 exhibits passive behavior in 3.5 wt.% NaCl solution, while pitting corrosion resistance decreases with increasing solution temperature. Nevertheless, alloy 718 shows active corrosion behavior in 21 wt.% NaCl solution at 80 °C.     

Corrosion stress relaxation and tensile strength effects in an extruded AZ31 magnesium alloy

The corrosion effects on the tensile and stress relaxation behavior of an extruded AZ31 magnesium alloy subjected to immersion and salt-spray environments have been investigated. Specimens were simultaneously corroded and stress relaxed in a 3.5 wt.% NaCl solution and then put under a tensile test to failure to determine the stress–strain response over a 60 h test matrix. The AZ31 magnesium alloy shows an evident relaxation in 3.5 wt.% NaCl at room temperature. According to optical and scanning electron microscopy investigations, the fracture surfaces for the immersion environment show a high sensitivity to stress corrosion cracking.     

Orientation dependence of the electrochemical corrosion properties of electrodeposited Cu foils

In this study, the electrochemical corrosion properties of electrodeposited Cu foils in a CuCl₂-containing acidic etching solution were investigated. The main passive product was CuCl and a trace amount of Cu₂O can also be detected. The (2 2 0)-oriented Cu foils exhibited higher corrosion potential and lower corrosion current density than those with (1 1 1) or (2 0 0) texture, suggesting a superior corrosion resistance against the etching solution. It is proposed that the preferred orientation and thus the differences in atomic stacking density on specific planes dominated the corrosion properties of the electrodeposited Cu foils instead of grain size or surface roughness.     

Long-term monitoring of atmospheric corrosion at weathering steel bridges by an electrochemical impedance method

Weathering steel corrosion was monitored for one to two years under natural atmosphere by an electrochemical impedance technique. Two identical comb-shape weathering steel sheets embedded in epoxy resin were used as monitoring probe electrodes at two different bridges in Japan. Impedances at 10 kHz (Z_10kHz) and 10 mHz (Z_10mHz) were automatically measured every hour. Coupons (50 × 50 × 2 mm³) prepared from the same steel sheets were exposed together to measure the corrosion mass loss. The average (Z_10mHz)⁻¹ value for half to one year exposure correlated well with the average corrosion rate determined from the corrosion mass loss.     

Ultrafine-grained copper produced by machining and its unusual electrochemical corrosion resistance in acidic chloride pickling solutions

Ultrafine-grained (UFG) copper was prepared by facile machining procedure. High resolution transmission electron microscopy images revealed that, in UFG Cu, minimum grain size of 80 nm could be formed when a small machining rake angle was applied. The electrochemical corrosion behavior of UFG Cu in 0.5 M HCl was investigated by potentiodynamic polarization and electrochemical impedance spectroscopy. Comparing with coarse-grained Cu, UFG Cu exhibited notably declined corrosion current density. Particularly, when the size of Cu grains were reduced from 500 μm to 80 nm, the charge transfer resistance of anodic dissolution step dramatically increased from 200 to 621 Ω cm².     

Corrosion control of copper in 3.5 wt.% NaCl Solution by Domperidone: Experimental and Theoretical Study

Inhibition of copper corrosion in 3.5 wt.% NaCl solution by domperidone was investigated by weight loss, potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). The experimental results revealed that domperidone was an anodic inhibitor with a maximum achievable inhibition efficiency of 94.2%. The results of SEM and AFM studies further confirmed the inhibition action of domperidone. Quantum chemical calculation and the molecular dynamics (MD) simulation showed that the domperidone molecule could be adsorbed on copper surface through the imidazolidinone ring, benzene ring and N atom of hexaheterocyclic. Adsorption of domperidone was found to follow the Langmuir adsorption isotherm.     

Corrosion behavior of Cu during graphene growth by CVD

The corrosion performance of Cu samples may be affected by annealing at high temperatures during graphene growth via the chemical vapor deposition method. In this study, multiple graphene films were deposited on Cu and characterized by Raman spectroscopy and transmission electron microscopy. The corrosion behavior of Cu immersed in 3.5 wt.% NaCl solution was investigated using electrochemical impedance spectroscopy. The Cu morphology was observed by optical microscopy and scanning electron microscopy. Results indicated that annealing affects the corrosion process of Cu. The presence of graphene films on the Cu substrate improved the corrosion performance of the material for a short period of time.