Electrochemical behaviour and corrosion of Mg–Y alloys

Corrosion of cast magnesium–yttrium (Y) alloys with systematic Y additions up to a nominal 18 wt.% were studied. Corrosion performance was related to the quantitative alloy microstructure and found to increase significantly with the level of alloying and volume fraction of the Mg–Y intermetallic present. In the alloy microstructures, Mg₂₄Y₅ was principally formed; the electrochemistry of which was characterised using the electrochemical microcell method. Electrochemical testing revealed the fundamental corrosion behaviour of Mg–Y alloys and elucidated the corrosion mechanisms at play.     

Corrosion behaviour of thermally sprayed Al and Al/SiCp composite coatings on ZE41 magnesium alloy in chloride medium

Thermally sprayed Al and Al/SiCp composite coatings have been deposited on ZE41 magnesium alloy and mechanical compaction at room temperature was applied to the Al and Al/SiCp coatings to reduce their porosity. Corrosion behaviour of coated samples was evaluated and compared to that of uncoated substrate in 3.5 wt.% NaCl solution using electrochemical measurements. Al and Al/SiCp composite coatings reduced the corrosion current density of Mg-Zn alloys by three and two orders of magnitude, respectively, and reductions up to four orders of magnitude were obtained after mechanical compaction.     

About some corrosion mechanisms of AZ91D magnesium alloy

The present work is dedicated to a study of the corrosion resistance of AZ91D (91% Mg) alloy in wet environments. Three industrial alloys obtained by die-casting or sand casting were subjected to salt spray corrosion tests (ASTM-B117 standard) and immersion tests. Weight loss kinetic curves were measured. Surface analysis was performed by X-ray photoelectron diffraction (XPS). After corrosion the sand cast alloy presents a surface mainly enriched in hydroxides and carbonates while the die-cast alloy presents a surface enriched also in mixed Mg-Al oxides. The quantitative analysis of the rate Mg/Al shows an enrichment in aluminium for the die-cast alloys in comparison to the sand cast alloy.     

Corrosion of high purity Mg, AZ91, ZE41 and Mg2Zn0.2Mn in Hank’s solution at room temperature

This work compared the corrosion of typical Mg alloys (AZ91, ZE41 and Mg2Zn0.2Mn) and high purity (HP) Mg in Hank’s solution at room temperature and in 3% NaCl saturated with Mg(OH)₂. Corrosion was characterised by the evolved hydrogen and the surfaces after immersion. Corrosion in Hank’s solution was weakly influenced by microstructure in contrast to corrosion in the 3% NaCl solution. This is attributed to the formation of a more protective surface film in Hank’s solution, causing extra resistance between the α-Mg matrix and the second phase. The alloys with substantial Zn contents had a shorter incubation period in Hank’s solution.     

Corrosion behaviour in salt spray and in 3.5% NaCl solution saturated with Mg(OH)2 of as-cast and solution heat-treated binary Mg–X alloys: X = Mn,Sn, Ca,Zn, Al,Zr, Si,Sr

Corrosion of binary Mg–X alloys (as-cast and solution heat-treated) was characterised by immersion tests in 3.5% NaCl solution saturated with Mg(OH)₂, and by salt spray. Alloys with high corrosion rates in immersion tests also had high corrosion rates in salt spray. Corrosion rates of the solution heat-treated alloys did not meet the expectation that they should be equal to or lower than those of high-purity Mg. There was circumstantial evidence that the higher corrosion rates were caused by the particles in the microstructure; the second phases had been dissolved. The corrosion rate of all alloys was faster than that of high-purity Mg.     

Corrosion behaviour in salt spray and in 3.5% NaCl solution saturated with Mg(OH)2 of as-cast and solution heat-treated binary Mg–RE alloys: RE = Ce,La, Nd,Y, Gd

Corrosion behaviour was characterised in salt spray and in 3.5% NaCl solution saturated with Mg(OH)₂ of as-cast and solution heat-treated binary Mg–RE alloys. The corrosion rate in the immersion test for the solution heat-treated Mg–RE alloys was substantial, and was greater than that of high-purity Mg. These corrosion rates were probably caused by the particles in the microstructure and/or by Fe rich particles precipitated during the solution heat-treatment. The corrosion rate in the immersion tests for each as-cast Mg–RE alloy was greater than that of high-purity Mg, attributed to micro-galvanic acceleration caused by the second phase. Corrosion rates in salt spray had a general correlation with corrosion rates in the immersion tests, but there were differences. The values of apparent valence were always less than 2 consistent with Mg corrosion being only partly under electrochemical control.     

Corrosion performance and mechanical properties of sputter-deposited MgY and MgGd alloys

Films of MgY and MgGd alloys were deposited on silicon wafers by magnetron sputtering. The microstructure, crystal structure and mechanical properties were evaluated using scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD) and tensile testing. Corrosion was evaluated for immersion in 3.5% NaCl solution saturated with Mg(OH)₂. TEM, SEM and XRD indicated that the alloys were single phase. There was no significant change of corrosion rate with alloy content. The strength increased with alloying content, and ductility decreased concomitantly. Strengthening was consistent with solid solution strengthening or short-range order.     

铁元素对铝镁焊料晶间腐蚀的影响

目的：研究Fe对铝镁焊料晶间腐蚀的影响规律,确定Fe元素的最佳含量。方法制备不同Fe元素含量的铝镁合金并进行表面处理,在3%（质量分数）NaCl+10 mL/L HCl溶液中（35℃）浸泡24 h,进行晶间腐蚀实验。通过扫描电子显微镜和光学显微镜对晶间腐蚀形貌和合金相进行分析。结果随着Fe元素含量的增加,合金试样最大腐蚀深度由133μm增加到179μm;Fe元素质量分数超过0.2%后,合金发生晶间腐蚀倾向大幅增加。引入Fe元素后,铝镁焊料合金相由α（Al）基体相+Al3Mg2相转变为α（Al）相+Al3Mg2相+ FeAl3相。随着Fe元素含量的增加,合金中富Fe相（FeAl3）析出量增加, FeAl3相形貌由最初的骨骼状转变为针片状和针状。FeAl3相的增加提升了合金发生晶间腐蚀的原动力,增加了合金发生晶间腐蚀的敏感性。结论在铝镁焊料合金中引入 Fe 元素后,合金组织发生改变,导致合金抗晶间腐蚀能力下降。为降低合金发生晶间腐蚀的敏感性,应将Fe元素质量分数控制在0.2%以下,且越低越好。     

The influence of yttrium (Y) on the corrosion of Mg-Y binary alloys

Corrosion of Mg-Y alloys was studied using electrochemical evaluations, immersion tests and direct observations. There were two important effects. In 0.1 M NaCl, the corrosion rate increased with increasing Y content due to increasing amounts of the Y-containing intermetallic. In 0.1 M Na₂SO₄, the corrosion rate decreased with increasing Y content above 3%, attributed to a more protective surface film, despite the intermetallic. The corrosion rate evaluated by electrochemical impedance spectroscopy was somewhat smaller than that evaluated from H evolution as expected from the Mg corrosion mechanism. A mechanism is proposed for filiform corrosion. Direct in situ corrosion observations revealed that a predominant feature was hydrogen evolution from particular parts of the alloy surface.     

Corrosion behaviour of magnesium/aluminium alloys in 3.5 wt.% NaCl

Corrosion behaviour of commercial magnesium/aluminium alloys (AZ31, AZ80 and AZ91D) was investigated by electrochemical and gravimetric tests in 3.5 wt.% NaCl at 25 °C. Corrosion products were analysed by scanning electron microscopy, energy dispersive X-ray analysis and low-angle X-ray diffraction. Corrosion damage was mainly caused by formation of a Mg(OH)₂ corrosion layer. AZ80 and AZ91D alloys revealed the highest corrosion resistance. The relatively fine β-phase (Mg₁₇Al₁₂) network and the aluminium enrichment produced on the corroded surface were the key factors limiting progression of the corrosion attack. Preferential attack was located at the matrix/β-phase and matrix/MnAl intermetallic compounds interfaces.     

Characterization of atmospheric corrosion in Al/Ag lap joints

Lap joints fabricated using Al2024T3/commercially pure Ag sheet couples with nylon fasteners were exposed to standard field tests in a tropical marine atmosphere for a total period of six months. Atmospheric conditions were recorded using a weather monitoring station. Simultaneously, samples were also exposed in a salt spray chamber according to ASTM B117 and GM 9540P standards. Corrosion data was obtained for monthly intervals for both field and laboratory samples. Weight loss, pitting characteristics and the nature of the corrosion products were evaluated. Corrosion mechanisms based on the observed atmospheric corrosion phenomena are proposed.     

Corrosion of Al-Sn-Bi alloys in alcohol at high temperatures. Part I: Effects of the metallurgical structure of the alloys and the metal salt additions to alcohol

Corrosion of free machining Al alloys that contain Sn and Bi was investigated at 391-415 K in 2-(2-(2-methoxyethoxy)ethoxy)ethanol (MEEE) and 2-(2-(2-butoxyethoxy)ethoxy)ethanol (BEEE) with/without SnCl₂, Sn(OC₂H₅)₄, FeCl₃, and CuCl₂. The Al-Sn-Bi alloy displayed severe pitting corrosion in MEEE similar to the Al-Sn alloy in BEEE at 415 K, and Sn and Sn/Bi were enriched on the surface of pits. Immersion tests of pure Al in MEEE containing Sn/Cu-salts at 415 K also showed severe corrosion and the deposition of metallic Sn and Cu on the surface. The corrosion mechanisms are discussed in terms of the electro-catalytic activity of the Sn enriched on the surface.     

Influence of metallurgical states on the corrosion behaviour of Al–Zn PVD coatings in saline solution

The objective of this study is to define the corrosion behaviour of different Al–Zn coatings, deposited by magnetron sputtering. The coatings exhibiting the best corrosion resistance are then characterised during long immersion tests in neutral 5 wt.% NaCl solution.The results show that the corrosion behaviour is strongly dependent on the zinc content. The evolution of the degradation mechanism is also related to the microstructure of the alloys. These alloys present very interesting properties for steel protection. Nevertheless, the zinc content has to be well defined in order to avoid a high dissolution of the coating.     

Influence of chloride ion concentration and temperature on the corrosion of Mg-Al alloys in salt fog

The influence of temperature and chloride concentration on the corrosion behaviour of Mg-Al alloys exposed to salt fog was evaluated. Corrosion attack increased with decreasing aluminium content in the alloy and increasing Cl⁻ concentration and temperature. The effect of Al-Mn inclusions, which revealed several stoichiometries and were up to 300 mV more noble than the magnesium matrix, was only noticeable in the early stages of corrosion of the AZ31 alloy. Aluminium segregation and β-phase distribution were the main controlling factors for the AZ80 and AZ91D alloys, the latter being more susceptible to variations in the saline concentration.     

The effect of T4 heat treatment on the microstructure and corrosion behaviour of Zn27Al1.5Cu0.02Mg alloy

The effect of heat treatment on the microstructure and corrosion behaviour of Zn27Al1.5Cu0.02Mg alloy was examined. The alloy was prepared by melting and casting route and then thermally processed (T4 regime). Corrosion behaviour of the as-cast and heat treated alloy was studied in 3.5 wt.% NaCl solution using immersion method and electrochemical polarization measurements. The applied heat treatment affected the alloy microstructure and resulted in increased ductility and higher corrosion resistance of the heat treated alloy. Electrochemical measurements of the corrosion rate at the free corrosion potential are in agreement with the results obtained using the weight loss method.     

Effect of biofilm on cast iron pipe corrosion in drinking water distribution system: Corrosion scales characterization and microbial community structure investigation

Effect of biofilm on corrosion scales of cast iron pipe was studied with the biofilm community structure investigated by PCR-DGGE to give an explanation to MIC from the viewpoint of microbial phase. Corrosion scales were identified with XRD and XPS. It was demonstrated that biofilm can greatly affect element composition and crystalline phase of corrosion scales. Biofilm can accelerate corrosion in 7 d, but inhibit corrosion after 7 d, which was due to iron bacteria and iron reducing bacteria (IRB), respectively. DGGE fingerprinting gave a well explanation to this transition, which might be contributed to the change of biofilm microbial diversity.     

Corrosion of high purity Mg, Mg2Zn0.2Mn, ZE41 and AZ91 in Hank’s solution at 37 °C

The CO₂ partial pressure required to maintain a synthetic body fluid (SBF) at a constant pH, based on the initial bicarbonate concentration, was evaluated to be 0.013 atm for Hank’s solution and 0.083 atm for SBF27. Corrosion of high purity Mg and three Mg alloys in Hank’s solution was studied using hydrogen evolution, weight loss and Tafel extrapolation. The solution pH was maintained constant by CO₂. There was initially an incubation period with a low corrosion rate, a period of increasing corrosion rate, and subsequently steady state corrosion. Some hydrogen dissolved in the Mg metal.     

Corrosion behaviour of sputter-deposited Mg–Zr alloys in a borate buffer solution

Corrosion behaviour of sputter-deposited Mg–Zr alloys was examined in a borate buffer solution of pH 8.7. XRD measurements showed that the alloys were supersaturated with Zr. The addition of 29 at.% Zr or more was very effective in increasing the corrosion resistance of Mg by more than four orders of magnitude. XPS analysis of spontaneously formed passive films revealed that the passive film consisted of double oxyhydroxide composed of enriched tetravalent Zr and divalent Mg cations. The enrichment of Zr cations in the passive film is responsible for the enhanced corrosion resistance of Mg–Zr alloys.     

Corrosion behavior of Cu–Al–Be shape memory alloys with different compositions and microstructures

The corrosion behavior of Cu–Al–Be shape memory alloys with different microstructures and Be content in a 3.5% NaCl solution was studied by weight loss, cyclic anodic polarization and chronoamperometric measurements. The beryllium has a beneficial effect in β alloys. A pitting potential of −100 mV/SCE was found by anodic polarization tests for all the studied alloys, corresponding to the formation of pits produced by severe dealuminization. Samples with precipitates were more susceptible to pit formation. The corrosion behavior is strongly affected by the alloy microstructural conditions, and the β samples present higher pitting resistance and repassivation ability.     

铝合金在海洋环境中的腐蚀研究(Ⅱ)--海水全浸区16年暴露试验总结

总结了铝合金在青岛海域海水全浸区暴露16年的腐蚀结果，防锈铝LF2Y2，LF6M（BL），F21M，180YS在海水全浸区有好的耐蚀性，工业纯铝L4M，锻铝LD2CS的耐蚀性较差，无包铝层的硬铝LY12CZ和超硬铝LC4CS在海水中的耐蚀性很差，硬铝，超硬铝的包铝层起牺牲阳极作用，使基体受到保护，海生物污损对铝合金在海水中的腐蚀有明显影响，镁、锰能提高铝的耐海水腐蚀性，硅明显降低铝的耐蚀性，铜严重损害铝的耐蚀性，腐蚀电位较负的铝合金耐海水腐蚀性较好，腐蚀电位较正的铝合金耐海水腐蚀性较差。