Design and synthesis of a novel class of inhibitors for mild steel corrosion in acidic and carbon dioxide-saturated saline media

p-(9-(2-Methylisoxazolidin-5-yl)nonyloxy)benzaldehyde I, prepared using a cycloaddition protocol, was elaborated into its cinnamaldehyde derivative II which upon quarternization with propargyl chloride afforded III bearing an interesting blend of structural traits suitable for imparting inhibition of mild steel corrosion. Novel compounds I–III showed efficient inhibition against mild steel corrosion in CO₂–0.5 M NaCl (40 °C, 1 atm; 120 °C, 10 bar), 1, 4, 7.7 M HCl, and 0.5 M H₂SO₄ at 60 °C as determined by gravimetry and electrochemical methods. The presence of carbonaceous surface and nitrogen, as revealed by XPS study, indicated the formation of a film covering the metal surface, which imparted corrosion inhibition.     

Inhibition performance of a gemini surfactant and its co-adsorption effect with halides on mild steel in 0.25 M H2SO4 solution

The inhibition performance of a cationic gemini-surfactant (CBB) and its co-adsorption behavior with halides on mild steel in 0.25 M H₂SO₄ solution was studied by weight loss and electrochemical techniques. Results showed that the compound could effectively inhibit the mild steel corrosion and acted as a mixed-type inhibitor by suppressing simultaneously anodic and cathodic reactions. Addition of the halides improve the inhibition efficiency of CBB and the synergistic effect increase in the order of I^? > Br^? > Cl^?, revealing that halides radii and their electronegativity may play significant roles in co-adsorption with the cationic inhibitor.     

Electrochemical and quantum chemical studies of some azomethine compounds as corrosion inhibitors for mild steel in 1 M hydrochloric acid

The corrosion inhibition effect of new azomethine compounds: PhNNC (COCH₃)NC₆H₄Y {Y = OCH₃ (SB₁), CH₃ (SB₂), H (SB₃), Br (SB₄) and Y = Cl (SB₅)} on mild steel in 1 M HCl, was investigated using potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and quantum chemistry analysis. It has been found that the inhibition efficiency increased with increasing inhibitor concentration. The polarization curves showed that these Schiff bases function as mixed inhibitors. The adsorption of studied compounds on mild steel surface was found to follow the Langmuir isotherm. Molecular modeling was used to correlate corrosion inhibition properties and calculated quantum chemical parameters.     

Novel benzimidazole derivatives as corrosion inhibitors of mild steel in the acidic media. Part I: Gravimetric,electrochemical, SEM and XPS studies

Three novel benzimidazole derivatives, 2-aminomethyl benzimidazole (ABI), bis (2-benzimidazolylmethyl) amine (BBIA) and tri (2-benzimidazolylmethyl) amine (TBIA), have been studied as inhibitors for mild steel in 1.0 M HCl. The three compounds prevent mild steel from corrosion by adsorption on the steel surface and forming insoluble complex with ferrous species. Inhibition efficiency increases with the increase in the number of benzimidazole segments in the molecules (TBIA > BBIA > ABI). Protection efficiency of the inhibitors depends on concentration of inhibitor, temperature and concentration of hydrochloric acid.     

Adsorption and inhibition effect of Ascorbyl palmitate on corrosion of carbon steel in ethanol blended gasoline containing water as a contaminant

The adsorption and inhibition effect of Ascorbyl palmitate (AP) on carbon steel in ethanol blended gasoline containing water as a contaminant (GE10 + 1%water) was studied by weight loss and electrochemical impedance spectroscopic (EIS) techniques. The results showed that the addition of ethanol and water to gasoline increase the corrosion rate of carbon steel. AP inhibits the corrosion of carbon steel in (GE10 + 1% water) solution to a remarkable extent. The adsorption of AP on the carbon steel surface was found to obey the Langmuir adsorption isotherm model. The values of activation energy (E_a) and various thermodynamic parameters were calculated and discussed.     

Sulphuric acid corrosion of ultrafine-grained mild steel processed by equal-channel angular pressing

A bulk ultrafine-grained (UFG) mild steel with a ferrite grain size of approximately 200 nm and a dispersed distribution of iron carbide particles was fabricated by equal-channel angular pressing (ECAP) at 400 °C. The corrosion behaviour of the ECAP-processed mild steel and pure iron was investigated in a 0.5 mol/L H₂SO₄ solution. They exhibited a higher corrosion rate and better anodic passivity properties due to the presence of more crystalline defects. As a result of the refinement of the iron carbide particles, the forming ability of a continuous dense passive film was improved.     

Long-term monitoring of atmospheric corrosion at weathering steel bridges by an electrochemical impedance method

Weathering steel corrosion was monitored for one to two years under natural atmosphere by an electrochemical impedance technique. Two identical comb-shape weathering steel sheets embedded in epoxy resin were used as monitoring probe electrodes at two different bridges in Japan. Impedances at 10 kHz (Z_10kHz) and 10 mHz (Z_10mHz) were automatically measured every hour. Coupons (50 × 50 × 2 mm³) prepared from the same steel sheets were exposed together to measure the corrosion mass loss. The average (Z_10mHz)⁻¹ value for half to one year exposure correlated well with the average corrosion rate determined from the corrosion mass loss.     

Enhancing the inhibition action of cationic surfactant with sodium halides for mild steel in 0.5 M H2SO4

The synergistic effect of N-hexadecylpyridinium bromide (PyC₁₆Br) and different sodium halides on the corrosion of mild steel in 0.5 M H₂SO₄ solution has been investigated using electrochemical methods, X-ray diffraction (XRD) and scanning electron microscope (SEM). Experimental results showed that the protection efficiency (P_icor) of PyC₁₆Br improved at either considerable high concentration near its critical micelle concentration (CMC) or in the presence of the different halides with different extents. The synergism parameter (S_θ) is found to be greater than unity indicating high P_icor. Corrosion products phases and surface morphology were studied using XRD and SEM, respectively.     

Inhibition effect of 2-amino-4-methylpyridine on mild steel corrosion: Experimental and theoretical investigation

The effect of 2-amino-4-methylpyridine (AMP) on the corrosion behavior of mild steel (MS) in 0.5 M HCl is investigated with electrochemical methods and theoretical calculations. The electrochemical tests show that the polarization resistance of MS increasing the presence of AMP in acid solution. Adsorption of AMP on MS surface is a physical and obeys the Langmuir isotherm. The quantum parameters signaled adsorption occurs on amine and methyl substituents of AMP. The inhibition efficiency is related to frontier orbital’s energy band gap of AMP, which are 5.357 and 6.490 eV for neutral and protonated molecules in aqueous solution, respectively.     

Schiff’s base of pyridyl substituted triazoles as new and effective corrosion inhibitors for mild steel in hydrochloric acid solution

Three Schiff’s bases namely (3-phenylallylidene) amino-5-(pyridine-4-yl)-4H-1,2,4-triazole-3-thiol (SB-1), 3-mercapto-5 (pyridine-4-yl)-4H-1,2,4-triazole-4-yl) imino) methyl) phenol (SB-2) and (4-nitrobenzylidene) amino)-5-(pyridine-4-yl)-4H-1,2,4-triazole-3-thiol (SB-3) were synthesized and investigated as corrosion inhibitors for mild steel (MS) in 1 M HCl. SB-1 exhibited best inhibition performance (96.6 η%) at 150 mg L⁻¹. The studied inhibitors follow Langmuir adsorption isotherm. Potentiodynamic polarization data suggests mixed-mode of corrosion inhibition. The effect of molecular structure on inhibition efficiency was investigated by theoretical calculations using density function theory (DFT) methods. Surface analysis supports the formation of a protective inhibitor film on the mild steel surface.     

Hydroxymethyl urea and 1,3-bis(hydroxymethyl) urea as corrosion inhibitors for steel in HCl solution

The inhibition effect of two urea derivatives of hydroxymethyl urea (HMU) and 1,3-bis(hydroxymethyl) urea (BHMU) on the corrosion of cold rolled steel (CRS) in 1.0 M HCl solution was studied by weight loss, potentiodynamic polarization curves and electrochemical impedance spectroscopy (EIS), quantum chemical calculation and molecular dynamics (MD) simulation methods. Inhibition efficiency values of 20.0 mM HMU and BHMU are higher than 80% and 85% at 20–50 °C, respectively. The adsorption of each inhibitor on steel surface obeys Langmuir adsorption isotherm, and is mainly the chemical adsorption. Inhibition efficiency follows the order: BHMU > HMU.     

Effects of ZrB2 and SiC dual addition on the oxidation resistance of graphite at 1600–2000 °C

The effects of ZrB₂ and ZrB₂ + SiC additions on the oxidation kinetics of graphite at 1600–2000 °C in air were investigated. The ZrB₂ + SiC dual addition improves the oxidation resistance of graphite more effectively than the ZrB₂ single addition, because the oxide scale formed on C–ZrB₂–SiC is denser and thinner due to the existence of glassy SiO₂. As the oxidation temperature increases, the oxidation rate of C–ZrB₂–SiC gradually increases and oxide scales with layered microstructures form on its surface due to the greatly enhanced active oxidation of SiC at higher temperatures.     

The inhibition effect of tannic acid on mild steel corrosion in seawater wet/dry cyclic conditions

The inhibition effect of tannic acid on mild steel corrosion in seawater wet/dry cyclic conditions was studied by weight loss and electrochemical methods. Result of the polarisation curves shows that corrosion current density decreases from 47.85 μA cm⁻² to 6.67 μA cm⁻² after tannic acid is added; charge transfer resistance remains stable in the electrochemical impedance spectra. Scanning electron microscopy, X-ray diffraction, and Fourier transform infrared reflection are performed to study the corrosion inhibition. The inhibition effect of the compound is attributed to ferric tannate film formation on the steel surface, which is relatively stable during wet/dry cycles.     

Passivity of Sanicro28 (UNS N-08028) stainless steel in polluted phosphoric acid at different temperatures studied by electrochemical impedance spectroscopy and Mott–Schottky analysis

Corrosion resistance of a highly alloyed austenitic stainless steel (Sanicro28) in 50 wt.% H₃PO₄ industrial medium containing impurities at temperatures from 20 °C to 80 °C was evaluated after different immersion times. Electrochemical measurements (polarization curves, OCP, EIS and Mott–Schottky) demonstrated that Sanicro28 passivates spontaneously. From impedance results, film thicknesses of about 1.6–4.5 nm were obtained. At low temperature, the resistance to corrosion increases with immersion time due to the formation of iron phosphate and/or chromium phosphate. At higher temperature, phosphate formed a porous polyphosphate film identified by μ-Raman. No pits are initiated on surface whatever the temperature.     

Effect of titanium ions on the ion release rate and uptake at the interface of silica based xerogels with simulated body fluid

The dissolution and surface layer changes of new xTiO₂(100 − x)[4SiO₂·CaO·0.3P₂O₅] sol–gel derived xerogels (0 ⩽ x ⩽ 20 mol%) have been investigated in Kokubo’s simulated body fluid (SBF). The ionic leaching rate was analysed by Inductively Coupled Plasma Atomic Emission Spectrometry (ICP-AES). ICP-AES results showed a relatively fast dissolution of titanium free sample, with a high release of phosphorous and calcium ions in the first hour of incubation while the release of silicon ions continuously increased up to 6 h of immersion. The titanium dioxide addition up to 20 mol% differently influences the release of phosphorus, calcium and silicon ions, i.e. TiO₂ strongly stabilises the phosphorus ions, to a lesser extent the calcium ions, and has almost no effect on the silicon ions release. The structural changes were evaluated using X-ray powder diffraction (XRD) and Fourier Transform Infrared Spectroscopy (FTIR). The XRD results show that all samples remain mainly amorphous after immersion in SBF. The changes occurred in the surrounding of phosphorous and silicon ions are well reflected in FTIR spectra and they were correlated with the samples stability in SBF.     

Novel thermal protection coating based on Zr0.75Ce0.25O2/phosphate duplex system for polyimide matrix composites fabricated via a combined sol–gel/sealing treatment process

Thermal protection coating based on Zr_0.75Ce_0.25O₂/phosphate system was fabricated on polymer–matrix composites via a combined sol–gel/sealing treatment process. Phosphates sealed the cracks and enhanced the adhesion property via chemical bonding and binding. The Zr_0.75Ce_0.25O₂/phosphate duplex coating exhibited good thermal shock resistance and improved thermal oxidation resistance of the substrate. Due to the protection of the duplex coating, the weight loss of the specimen reduced from (4.83 ± 0.12)% to (0.98 ± 0.08)% and the mass ablation rate decreased from 0.088 ± 0.002 mg cm⁻² s⁻¹ to 0.018 ± 0.002 mg cm⁻² s⁻¹ when testing at 810 °C. Coating failure was attributed to the formation of cracks and delamination.     

Effect of small amounts of alloyed tin on the electrochemical behaviour of aluminium in sodium chloride solution

Binary model AlSn alloys containing 30–1000 ppm (by weight) Sn were investigated by electrochemical polarization in 5 wt% chloride solution and subsequent characterization of corrosion morphology. In the homogenized and rolled condition, tin concentration only slightly affected electrochemical behaviour up to 500 ppm, and the pitting potentials were all about −0.8 V_SCE. However, alloy containing 1000 ppm Sn was significantly activated by lowering of the passivity-breakdown potential to −1.38 V_SCE. Annealing at 300 °C caused significant segregation of Sn to the metal surface, and all specimens, independent of bulk Sn concentration, became nearly similarly active with breakdown potentials around −1.2 V_SCE. Corrosion on 300 °C-annealed specimens was uniformly distributed by polarization below the bulk pitting potential of −0.76 V_SCE. Moreover, the activation effect was temporary, and corrosion was significantly reduced as the segregated Sn was etched away from the surface. Thick oxide, formed during water quenching on high Sn concentration samples, containing 500 and 1000 ppm Sn, introduced partial passivation during polarization test. Annealing at 600 °C caused increasing activation with increasing Sn concentration, caused by Sn enrichment at the metal surface by dealloying of aluminium during anodic polarization in chloride solution. Corrosion was localized in the form of grain boundary corrosion for alloyed Sn concentration less than and equal to 500 ppm and pitting following the triple grain boundaries for 1000 ppm.     

Estimation of residual corrosion rates of steel under cathodic protection in soils via voltammetry

Steel coupons were buried in soil for 2 months under cathodic protection. Their residual corrosion rates were deduced from voltammetry and weight loss measurements. In aerated soils, the current density due to O₂ reduction, j_K,O2, was modelled with a mixed activation–diffusion controlled kinetic. The anodic part j_A of the current density j, computed as j_A = j − j_K,O2, obeyed Tafel law. Its extrapolation to the protection potential gave a corrosion rate (∼7 μm yr⁻¹) consistent with that obtained from weight loss measurements. With a deficient protection, corrosion rates remained at ∼80 μm yr⁻¹, a value given by both methods.