Controllable bulk growth of few-layer graphene/single-walled carbon nanotube hybrids containing Fe@C nanoparticles in a fluidized bed reactor

A family of layered double hydroxides (LDHs) with varied Fe contents were employed as catalyst precursors for the controllable bulk growth of few-layer graphene/single-walled carbon nanotube (G/SWCNT) hybrids in a fluidized-bed reactor through chemical vapor deposition of methane at 950 °C. All the G/SWCNT hybrids exhibited the morphology of SWCNTs interlinked with graphene layers. The purity, thermal stability, graphitization degree, specific surface area, and total pore volume of the G/SWCNT hybrids decreased with the increasing Fe contents in the LDH precursors. A high yield of 0.97 g_G/SWCNTs/g_cat can be achieved by tuning the Fe content in the FeMgAl LDHs after a 15-min growth. After the removal of the as-calcined FeMgAl layered double oxide flakes, a high carbon purity of ca. 98.3% for G/SWCNT hybrids was achieved when the mole ratio of Fe–Al is 0.05:1. The size and density of Fe nanoparticles decorated in the as-obtained G/SWCNT hybrids depend largely on Fe content in the FeMgAl LDH precursors. Furthermore, the mass ratio of graphene materials to SWCNTs in the as-prepared G/SWCNT hybrids can be well controlled in a range of 0.4–15.1.     

Fluidized-bed synthesis of sub-millimeter-long single walled carbon nanotube arrays

The rapid growth method for vertically aligned, single walled carbon nanotube (SWCNT) arrays on flat substrates was applied to a fluidized-bed, using ceramic beads as catalyst supports as a means to mass produce sub-millimeter-long SWCNT arrays. Fe/Al₂O_x catalysts were deposited on the surface of Al₂O₃ beads by sputtering and SWCNTs were grown on the beads by chemical vapor deposition (CVD) using C₂H₂ as a feedstock. Scanning electron microscopy and transmission electron microscopy showed that SWCNTs of 2–4 nm in diameter grew and formed vertically aligned arrays of 0.5 mm in height. Thermogravimetric analysis showed that the SWCNTs had a catalyst impurity level below 1 wt.%. Furthermore, they were synthesized at a carbon yield as high as 65 at.% with a gas residence time as short as <0.2 s. Our fluidized-bed CVD, which efficiently utilizes the three-dimensional space of the reactor volume while retaining the characteristics of SWCNTs on substrates, is a promising option for mass-production of high-purity, sub-millimeter-long SWCNT arrays.     

Resist-assisted assembly of single-walled carbon nanotube devices with nanoscale precision

We report a novel resist-assisted dielectrophoresis method for single-walled carbon nanotube (SWCNT) assembly. It provides nanoscale control of the location, density, orientation and shape of individual SWCNTs. Sub-50 nm accuracy and a yield higher than 85% have been achieved. Using the method, we demonstrate suspended-body SWCNT field-effect transistors (FETs) with back-gate and sub-100 nm air-gap lateral-gate configurations. The suspended-body SWCNT FETs show excellent electrical characteristics with I_on/I_off ～ 10⁷, ultra-low off currents ～10^?14 A and small subthreshold swings. The technique contributes to the ultimate solution for bottom-up fabrication of a broad field of CNT-based devices, such as: complementary metal–oxide-semiconductor and nano-electrical–mechanical-system devices for sensing and radio-frequency applications. Moreover, the versatile method could be applied to the assembly of many other promising materials, such as: nanowires and graphene flakes.     

Hydrazine hydrate-induced hydrothermal synthesis of MnFe2O4 nanoparticles dispersed on graphene as high-performance anode material for lithium ion batteries

Herein, a MnFe₂O₄/graphene (MnFe₂O₄/G) nanocomposite has been synthesized via a facile N₂H₄·H₂O-induced hydrothermal method. During the synthesis, N₂H₄·H₂O is employed to not only reduce graphene oxide to graphene, but also prevent the oxidation of Mn²⁺ in alkaline aqueous solution, thus ensuring the formation of MnFe₂O₄/G. Moreover, MnFe₂O₄ nanoparticles (5–20 nm) are uniformly anchored on graphene. MnFe₂O₄/G electrode delivers a large reversible capacity of 768 mA h g⁻¹ at 1 A g⁻¹ after 200 cycles and high rate capability of 517 mA h g⁻¹ at 5 A g⁻¹. MnFe₂O₄/G holds great promise as anode material in practical applications due to the outstanding electrochemical performance combined with the facile synthesis strategy.     

Single-walled carbon nanotube/silicone rubber composites for compliant electrodes

Single-walled carbon nanotube (SWCNT)/silicone rubber composites that can be used in fabricating compliant electrodes are prepared by spraying a mixed solution of ionic-liquid-based SWCNT gel and silicone rubber onto an elastic substrate. Subsequently, the composites are exposed to nitric acid vapor. Scanning electron microscopy and atomic force microscopy images of the composites show that the SWCNTs are finely dispersed in the polymer matrix due to the addition of the ionic liquid. Doping of the SWCNTs by nitric acid can significantly lower the sheet resistance (R_s) of the composites; samples with 4 wt% of SWCNT content exhibit the lowest R_s value (50 Ω sq^?1). This sheet resistance corresponds to a conductivity value of 63 S cm^?1. In addition, the composites retain a high conductivity after several tensile strains are applied. Stretching the composite sample to 300% of the original length increased the R_s value to 320 Ω sq^?1 (19 S cm^?1). Even after 20th stretch/release/stretch cycle, the conductivity remains constant at a value of 18 S cm^?1. These results provide a scalable route for preparing highly stretchable and conductive SWCNT composites with relatively low SWCNT concentrations.     

Evidence for large hydrogen capacity in single-walled carbon nanotubes encapsulated by thin Pd layers onto a Pd substrate

We report a study of hydrogen storage and its mechanism in a novel material, representing single-walled carbon nanotubes (SWCNTs) encapsulated by thin Pd layers onto a Pd substrate. A synergetic effect resulting in combination of the Pd and the SWCNT properties with regard to hydrogen has been achieved. We showed that adding SWCNTs increases the H₂-capacity of the Pd–SWCNT composite under electrochemical loading only by up to 25% relative to the Pd metal alone. At the same time, with regard to the added SWCNTs, such synergetic approach (providing high H₂ pressure from highly H-loaded massive Pd substrate into a small fraction of deposited SWCNT) allowed us to achieve a net capacity of 8–12 wt.%. H₂, thus, bringing a unique chance to study hydrogen storage mechanism in highly H-loaded SWCNT. Using ESR technique it was established that the Pd–C_x π-complexes forming at the openings of SWCNTs could be considered as hydrogen adsorption sites, providing both high gravimetric capacity (H/C > 1) and low hydrogen binding energy in the Pd encapsulated SWCNT.     

One-pot dual product synthesis of hierarchical Co3O4@N-rGO for supercapacitors,N-GDs for label-free detection of metal ion and bio-imaging applications

Cobalt oxide nanoparticles@nitrogen-doped reduced graphene oxide (Co₃O₄@N-rGO) composite and nitrogen-doped graphene dots (N-GDs) were synthesized by a one-pot simple hydrothermal method. The average sizes of the synthesized bare cobalt oxide nanoparticles (Co₃O₄ NPs) and Co₃O₄ NPs in the Co₃O₄@N-rGO composite were around 22 and 24 nm, respectively with an interlayer distance of 0.21 nm, as calculated using the XRD patterns. The Co₃O₄@N-rGO electrode exhibits superior capacitive performance with a high capability of about 450 F g^?1 at a current density of 1 A g^?1 and has excellent cyclic stability, even after 1000 cycles of GCD at a current density of 4 A g^?1. The obtained N-GDs exhibited high sensitivity and selectivity towards Fe²⁺ and Fe³⁺, the limit of detection was as low as 1.1 and 1.0 μM, respectively, representing high sensitivity to Fe²⁺ and Fe³⁺. Besides, the N-GDs was applied for bio-imaging. We found that N-GDs were suitable candidates for differential staining applications in yeast cells with good cell permeability and localization with negligible cytotoxicity. Hence, N-GDs may find dual utility as probes for the detection of cellular pools of metal ions (Fe³⁺/Fe²⁺) and also for early detection of opportunistic yeast infections in biological samples.     

Preparation of single-walled carbon nanotube/TiO2 hybrid atmospheric gas sensor operated at ambient temperature

Single-walled carbon nanotubes (SWCNTs)/TiO₂ hybrid gas sensors operated at a room temperature were fabricated. SWCNTs were stabilized on a Si substrate with interdigitated Pt-electrodes to prepare a gas sensor. Sensing properties of the gas sensor were measured in various concentrations of NO gas. Resistance of the prepared SWCNT based gas sensor decreased with increase of NO gas concentration due to electron transfer from p-type SWCNTs to NO molecules. The SWCNT gas sensor showed high sensitivity and rapid response to the test gas. The hybrid gas sensor using SWCNTs doped with anatase TiO₂ nano-particles was developed, which could work at room temperature under UV-LED (λ = 377 nm) irradiation. It showed rapid recovery to the initial state and higher sensitivity than the SWCNT gas sensor due to TiO₂ photocatalytic effect.     

Synthesis of Mn3O4/N-doped graphene hybrid and its improved electrochemical performance for lithium-ion batteries

Mn₃O₄/N-doped graphene (Mn₃O₄/NG) hybrids were synthesized by a simple one-pot hydrothermal process. The scanning electron microscopy (SEM), transition electron microscopy (TEM), X-ray powder diffraction (XRD), Thermogravimetric analysis (TG), Raman Spectroscopy and X-ray photoelectron spectroscopy (XPS) were used to characterize the microstructure, crystallinity and compositions. It is demonstrated that Mn₃O₄ nanoparticles are high-dispersely anchored onto the individual graphene nanosheets, and also found that, in contrast with pure Mn₃O₄ obtained without graphene added, the introduction of graphene effectively restricts the growth of Mn₃O₄ nanoparticles. Simultaneously, the anchored well-dispersed Mn₃O₄ nanoparticles also play a role as spacers in preventing the restacking of graphene sheets and producing abundant nanoscale porous channels. Hence, it is well anticipated that the accessibility and reactivity of electrolyte molecules with Mn₃O₄/NG electrode are highly improved during the electrochemical process. As the anode material for lithium ion batteries, the Mn₃O₄/NG hybrid electrode displays an outstanding reversible capacity of 1208.4 mAh g⁻¹ after 150 cycles at a current density of 88 mA g⁻¹, even still retained 284 mAh g⁻¹ at a high current density of 4400 mA g⁻¹ after 10 cycles, indicating the superior capacity retention, which is better than those of bare Mn₃O₄, and most other Mn₃O₄/C hybrids in reported literatures. Finally, the superior performance can be ascribed to the uniformly distribution of ultrafine Mn₃O₄ nanoparticles, successful nitrogen doping of graphene and favorable structures of the composites.     

Structural,magnetic, and textural properties of iron oxide-reduced graphene oxide hybrids and their use for the electrochemical detection of chromium

Superparamagnetic Fe₃O₄ nanoparticles were anchored on reduced graphene oxide (RGO) nanosheets by co-precipitation of iron salts in the presence of different amounts of graphene oxide (GO). A pH dependent zeta potential and good aqueous dispersions were observed for the three hybrids of Fe₃O₄ and RGO. The structure, morphology and microstructure of the hybrids were examined by X-ray diffraction, transmission electron microscopy (TEM), Fourier transform infrared spectroscopy, Raman and X-ray photoelectron spectroscopy. TEM images reveal lattice fringes (d₃₁₁ = 0.26 nm) of Fe₃O₄ nanoparticles with clear stacked layers of RGO nanosheets. The textural properties including the pore size distribution and loading of Fe₃O₄ nanoparticles to form Fe₃O₄–RGO hybrids have been controlled by changing the concentration of GO. An observed maximum (～10 nm) in pore size distribution for the sample with 0.25 mg ml^?1 of GO is different from that prepared using 1.0 mg ml^?1 GO. The superparamagnetic behavior is also lost in the latter and it exhibits a ferrimagnetic nature. The electrochemical behavior of the hybrids towards chromium ion was assessed and a novel electrode system using cyclic voltammetry for the preparation of an electrochemical sensor platform is proposed. The textural properties seem to influence the electrochemical and magnetic behavior of the hybrids.     

Synthesis of cross-linked graphene aerogel/Fe2O3 nanocomposite with enhanced supercapacitive performance

In this work, cross-linked graphene aerogel (CL-GA) and its composite with Fe₂O₃ nanoparticles (NPs) were synthesized through a one-step hydrothermal procedure by using p-phenylenediamine (PPD). Structural characterizations revealed that in the preparation of the composite PPD acts as a cross-liker and provides high surface area by decreasing restacking of graphene sheets and functions as nitrogen source simultaneously. The electrochemical characteristics of the nanocomposite were investigated by cyclic voltammetry (CV), galvanostatic charge/discharge, electrochemical impedance spectroscopy (EIS) and Fast Fourier transform continues cyclic voltammetry (FFTCCV). The results show that cross-linked graphene aerogel/Fe₂O₃ (CL-GA/Fe₂O₃) nanocomposite displays enhanced supercapacitive performance, where it has capacitance of 445 at 1 A g⁻¹, high energy density of 63 W h Kg⁻¹, and 89% capacitance retention after 5000 cycles in 3 M KOH. Presence of PPD considerably improved supercapacitive performance of nanocomposite as a result it could be promising material in synthesis of efficient graphene/metal oxide-based electrode material for high performance supercapacitors.     

Electron-beam engineering of single-walled carbon nanotubes from bilayer graphene

Bilayer graphene nanoribbons (BGNRs) with a predefined width have been produced directly from bilayer graphene using a transmission electron microscope (TEM) in scanning mode operated at 300 kV. The BGNRs have been subsequently imaged in high-resolution TEM mode at 80 kV. During imaging, the interaction of the electrons with the sample induces structural transformations in the BGNR, such as closure of the edges and thinning, leading to the formation of a single-walled carbon nanotube (SWCNT). We demonstrate using molecular dynamics simulations that the produced SWCNT is, in fact, a flattened SWCNT with elliptical circumference. Density functional theory calculations show that the band gap of the flattened semiconducting SWCNTs is significantly smaller than that of the undeformed semiconducting SWCNTs, and this effect is particularly profound in narrow SWCNTs.     

A green strategy for the synthesis of graphene supported Mn3O4 nanocomposites from graphitized coal and their supercapacitor application

A by-product free strategy based on modified Hummers method was proposed to synthesize graphene/Mn₃O₄ composites without any additional manganese source. Coal-derived graphite (CDG) was used as carbon source instead of conventional natural graphite flakes and MnSO₄ produced from the modified Hummers was in situ transformed into Mn₃O₄ by precipitation in air. After reduction with hydrazine, the reduced coal-derived graphene oxide/Mn₃O₄ (RCDGO/Mn₃O₄) was obtained and employed as the electrode material for the supercapacitors. In addition, K₂SO₄ produced from the modified Hummers was used as electrolyte, as a result, residual-free was achieved during the whole process, and the atom utilization was calculated as high as about 97%. A maximum specific capacitance of 260 F g⁻¹ was achieved for RCDGO/Mn₃O₄ composite with 86% Mn₃O₄ in saturated K₂SO₄ electrolyte solution based on the synergetic effects between coal-derived graphene and attached Mn₃O₄ nanoparticles. Its specific energy density reached 8.7 Wh kg⁻¹ at a current density of 50 mA g⁻¹ when used as a symmetrical supercapacitor. The good capacitance retention (92–94%) was also observed after 1000 continuous cycles of galvanostatic charge–discharge.     

Gold catalysts on Co-doped ceria for complete benzene oxidation: Relationship between reducibility and catalytic activity

Very high catalytic activity in complete benzene oxidation (CBO) was observed over gold catalyst on prepared by mechanochemical mixing CeO₂–Co₃O₄ (10 wt.% of dopant). It was significantly higher compared with gold catalysts supported on ceria doped with 5 wt.% or 15 wt.% Co₃O₄. The presence of Co₃O₄ phase and Co-modified ceria was observed by XRD data. The HRTEM/HAADF results revealed that the doping with 10 wt.% Co₃O₄ was favorable for the higher gold dispersion. The highest reducibility, i. e. ability of oxygen supplying of gold catalyst on ceria doped with 10 wt.% Co₃O₄ correlates with the highest oxidation activity in CBO.     

Effect of heat treatment conditions on the growth of MgAl2O4 nanoparticles obtained by sol-gel method

MgAl₂O₄ nanoparticles (NPs) were prepared by sol–gel method using aluminium nitrate, magnesium nitrate and citric acid as starting materials, phenolic formaldehyde resin and carbon black as additives. Growth of MgAl₂O₄ NPs in different heat treatment conditions (temperature, atmosphere, carbon additives and in Al₂O₃-C system) was investigated. MgAl₂O₄ NPs were formed at 600 °C in air atmosphere with serious agglomeration of nanoparticles having diameter of approximate 30 nm. The size of MgAl₂O₄ NPs increased greatly from 40 to 50 nm to several hundreds of nanometres as the temperature was raised from 800 °C to 1400 °C. Partial sintering of NPs was observed upon heating at temperatures higher than 1200 °C in air. In reducing atmosphere, the size of MgAl₂O₄ NPs (about 30–50 nm) changed slightly with increasing temperature. This was attributed to the dispersion of carbon inclusions in the MgAl₂O₄ grain boundaries, inducing a steric hindrance effect and inhibiting the growth of particles. MgAl₂O₄ NPs (30–50 nm) in the Al₂O₃-C system were in-situ formed at high temperatures with the use of dried precursor gels. MgAl₂O₄ NPs can contribute to improving the thermal shock resistance of Al₂O₃-C materials.     

Lap joining of graphene flakes by current-assisted CO2 laser irradiation

A novel approach utilizing current-assisted CO₂ laser irradiation was used to join two monolayer graphene flakes. Two partially overlapped graphene flakes were irradiated with a continuous wave CO₂ laser, together with a current at a constant voltage of 30 V. Raman spectrometer and transmission electron microscope (TEM) analyses showed the joining signal at a laser power density of 8 W/cm² with an irradiation time of 30 s and a current of 25 mA (30 V) for 5 min. The joining mechanism of graphene flakes was also investigated. We provide a novel route to realize large-area graphene joint for potential applications.     

Preparation of scale-like nickel cobaltite nanosheets assembled on nitrogen-doped reduced graphene oxide for high-performance supercapacitors

Ultrathin scale-like nickel cobaltite (NiCo₂O₄) nanosheets supported on nitrogen-doped reduced graphene oxide (N-rGO) are successfully synthesized through a facile co-precipitation of Ni²⁺ and Co²⁺ in the presence of sodium citrate and hexamethylenetetramine and subsequent calcination treatment. The composition and morphology of NiCo₂O₄ nanosheets@nitrogen-doped reduced graphene oxide (denoted as NiCo₂O₄ NSs@N-rGO) were characterized by Scanning electron microscope, Transmission electron microscope, X-ray diffraction, Raman spectra, X-ray photoelectron spectroscopy, Brunauer–Emmett–Teller and thermogravimetric analysis. The thickness of NiCo₂O₄ nanosheets anchored on the reduced graphene oxide is around 4 nm. The capacitance of NiCo₂O₄ NSs@N-rGO is evaluated by cyclic voltammogram and galvanostatic charge/discharge with the result that the NiCo₂O₄ NSs@N-rGO could deliver a specific capacitance of 1540 F g⁻¹ after 1000 cycles at 10 A g⁻¹.     

Synthesis of thin bundled single walled carbon nanotubes and nanohorn hybrids by arc discharge technique in open air atmosphere

Cost-effective synthesis of single walled carbon nanotube (SWCNT) and single walled carbon nanohorn (SWCNH) hybrids, in a single step, by electric arc discharge technique in open air, at lower current densities is reported. The rate of production of the hybrids is 3–5 g/h. The presence of SWCNTs and SWCNHs is confirmed by a transmission electron microscope (TEM). In addition to conventional larger Dahlia-like aggregates of nanohorns, unique nearly-spherical shaped and relatively smaller sized aggregates (mean size ~ 25 nm) of nanohorns are formed along with thin bundles (mean diameter ~ 5.7 nm) of SWCNTs.     

A roll-to-roll microwave plasma chemical vapor deposition process for the production of 294 mm width graphene films at low temperature

Roll-to-roll microwave plasma chemical vapor deposition (CVD) has been used for the continuous deposition of graphene films for industrial mass production. Using surface wave plasma, a pair of roll-to-roll winder and unwinder system has been built into a CVD apparatus, which has a deposition area of 294 mm × 480 mm. A graphene film was deposited onto the Cu film with 294 mm width under CH₄/Ar/H₂ plasma below 400 °C. It was found from cross-sectional transmission electron microscopy that few layer graphene, had been produced which consists of flakes with a nanometer size. After transferring the film onto a polyethylene terephthalate film, a uniform graphene film with high optical transmittance was confirmed.     

Porous Ca3Co4O9 with enhanced thermoelectric properties derived from Sol–Gel synthesis

Highly porous Ca₃Co₄O₉ thermoelectric oxide ceramics for high-temperature application were fabricated by sol–gel synthesis and subsequent conventional sintering. Growth mechanism of misfit-layered Ca₃Co₄O₉ phase, from sol–gel synthesis educts and upcoming intermediates, was characterized by in-situ X-ray diffraction, scanning electron microscopy and transmission electron microscopy investigations. The Ca₃Co₄O₉ ceramic exhibits a relative density of 67.7%. Thermoelectric properties were measured from 373 K to 1073 K. At 1073 K a power factor of 2.46 μW cm⁻¹ K⁻², a very low heat conductivity of 0.63 W m⁻¹ K⁻¹ and entropy conductivity of 0.61 mW m⁻¹ K⁻² were achieved. The maintained figure of merit ZT of 0.4 from sol–gel synthesized Ca₃Co₄O₉ is the highest obtained from conventional, non-doped Ca₃Co₄O₉. The high porosity and consequently reduced thermal conductivity leads to a high ZT value.