Effects of complete sludge retention on biomass build-up in a membrane bioreactor.

The work reports the main results of an experimental activity aimed at evaluating the performance of a membrane bioreactor with complete sludge retention and the characteristics of its biomass. The bench scale system was started-up without any sludge inoculum and fed on real municipal sewage in order to favour biomass selection based on the imposed operating conditions. Process performance was evaluated in terms of COD removal (above 90% on average) and nitrification under two pre-determined volumetric loading rates (0.8 and 1.7 gCOD L(react)(-1), d(-1) on average). The biomass was evaluated in terms of growth, accumulation of inert solids, and bacterial activity. The latter was measured through respirometric tests. The results showed that the suspended solids concentrations (SS) under equilibrium were proportional to the volumetric loading rates in both the experimental periods considered and a relationship between these two parameters was proposed. Also, the organic loading rates reached the same equilibrium value of 0.12 gCOD gTSS(-1) d(-1) in the two periods. Moreover, the system showed very limited sludge production under equilibrium conditions (0.12 gVSS gCOD(rem)(-1) and low biomass activity, although it readily responded to load variations.     

Characteristics of membrane fouling in submerged membrane bioreactor under sub-critical flux operation.

Recently, the membrane bioreactor (MBR) process has become one of the novel technologies to enhance the performance of biological treatment of wastewater. Membrane bioreactor process uses the membrane unit to replace a sediment tank, and this can greatly enhance treatment performance. However, membrane fouling in MBR restricts its widespread application because it leads to permeate flux decline, making more frequent membrane cleaning and replacement necessary, which then increases operating and maintenance costs. This study investigated the sludge characteristics in membrane fouling under sub-critical flux operation and also assessed the effect of shear stress on membrane fouling. Membrane fouling was slow under sub-critical flux operation. However, as filamentous microbes became dominant in the reactor, membrane fouling increased dramatically due to the increased viscosity and polysaccharides. A close link was found between membrane fouling and the amount of polysaccharides in soluble EPS. The predominant resistance was the cake resistance which could be minimized by increasing the shear stress. However, the resistance of colloids and solutes was not apparently reduced by increasing shear stress. Therefore, smaller particles such as macromolecules (e.g. polysaccharides) may play an important role in membrane fouling under sub-critical flux operation.     

Characterization of sludge structure and activity in submerged membrane bioreactor.

Sludge characteristics of a submerged membrane bioreactor (MBR) and an activated sludge process (AS) were compared, during a first phase at the same operating conditions (low MLSS and conventional SRT) and in a second phase with a high sludge retention time (SRT) in the membrane bioreactor. During the first phase, a bimodal flocs size distribution was observed in the MBR with simultaneously a macro-flocs population (240 microm) bigger than the flocs of activated sludge due to the absence of recirculating pump, and also more microflocs (1 to 15 microm) and free suspended cells retained by the membrane. It is shown that the membrane leads to an accumulation of proteins and polysaccharides in the sludge supernatant which is probably responsible for the high fouling propensity of the sludge during the starting period of MBR. These compounds are partially degraded after 50 to 60 days of operation. In the first phase respirometric experiments didn't demonstrate a significant difference in the maximal removal rates of either MBR or AS biomass (with excess substrate), except in the dynamic period during which the membrane retention gave an advantage by increasing the biomass activity. On the other hand, the respirometry shows that the half saturation constant for nitrification was significantly higher in the MBR process, suggesting higher substrate transfer limitation. During the last phase, it is shown that an increase of SRT from 9 to 106 days leads to a diminution of average macro-flocs size in the MBR from about 240 to 70 microm. With the SRT increase, modification in the organic compounds is also observed (proteins, polysaccharides and COD) in the sludge supernatant. Increasing the SRT from 9 to 40 days seems to slightly reduce the level of organic compounds (probable biodegradation), but the concentrations increased when SRT changes from 40 days to 106 days (probable accumulation of non biodegradable compounds).     

不排泥运行条件下膜生物反应器污泥活性的研究

考察了不排泥运行情况下膜生物反应器(MBR)中污泥活性的变化以及硝化菌群的分布情况。研究结果表明,在一年多的试验运行期间,反应器内污泥浓度逐渐增加,尽管进水水质波动,但出水水质比较稳定;随着运行时间的延续,污泥的活性有所变化,比耗氧速率从运行初始的18.3mgO2/(gVSS.h)减少至第314天时的8.63mgO2/(gVSS.h);在总细菌中活细菌的比例明显下降,而上清液中DNA的浓度没有明显增加。表明运行稳定后MBR污泥中的微生物大部分处于内源呼吸状态。采用NSO190和NSO1225两种探针探测了硝化菌群在不同污泥粒径中的分布,以分析不同粒径的污泥硝化活性。结果表明,粒径越小硝化菌群越密集,而相应的硝化速率也越快。     

膜生物反应器的污泥特性和膜污染研究

对中试规模的缺氧—好氧—膜生物反应器(A/O—MBR)处理城市污水进行研究,并对好氧池内活性污泥的特性和膜污染后期的影响因素进行了分析。试验结果表明:污泥浓度(MLSS)对CODCr、氨氮等各指标的处理效果均有影响。与传统活性污泥工艺相比,膜生物反应器污泥负荷小、表观产泥率低。     

A pilot study on accelerated sludge degradation by a high-concentration membrane bioreactor coupled with sludge pretreatment.

A new sludge treatment process combining a high MLSS membrane bioreactor with sludge pretreatment techniques was studied in pilot-scale experiments. The membrane bioreactor (MBR) was adopted for high efficiency aerobic digestion. The combination of alkaline-ozone treatment of the mixed liquor in the MBR reactor accelerated the biodegradation process by enhancing biodegradability of the sludge. The hydraulic retention time (HRT) of the reactor was set as 3.1 days and the DO level was 1 mg/L on average. After 5 months of operation, the accumulative total solids reduction was more than 70%. Removal efficiency of volatile solids and non-volatile solids were 76% and 54%, respectively. It was found that a considerable portion of the non-volatile solids was dissolved into ions and then flushed out with the effluent. Also, about 41% and 28% of T-N and T-P in the raw sludge were removed although no biological nutrient removal process was adopted. The experiment was run smoothly without significant membrane fouling, even at the relatively high levels of MLSS concentration (11,000-25,000 mg/L). It is concluded that the newly proposed process can significantly increase the sludge reduction efficiency with much shorter retention times.     

Occurrence of EPS in activated sludge from a membrane bioreactor treating municipal wastewater.

EPS are supposed to be among the causes of membrane fouling in membrane bioreactors (MBR). In this work they are measured as total proteins and total polysaccharides. Theoretical and empirical considerations of biomass membrane filtration lead to the conclusion that EPS in the water phase is decisive for the filterability of activated sludge. In this study therefore different ways of separating the water phase from the biomass are investigated, where a simple filtration over a paper filter turned out to be sufficient. Subsequently, a simple batch test set up was used to investigate the influence of substrate conditions on the amount of EPS in the water phase. Dilution of the biomass does not result in changes. Dilution together with substrate addition leads to an increase both in proteins and polysaccharides. Replacement of the water phase leads to no significant changes in protein concentration, but polysaccharide concentration may vary considerably. This phenomenon is more pronounced after replacement of the water phase and substrate addition.     

Modelling of the extractive membrane bioreactor process based on natural fluorescence fingerprints and process operation history.

A method for non-mechanistic and non-linear modelling of complex biological processes is presented, using the example of the extractive membrane bioreactor (EMB). The model is based on artificial neural networks (ANN), which are able to predict the state of the process from a combination of reactor operational parameters and natural fluorescence fingerprints. Current as well as historic process operation is included in the ANN input vector, in order to account for lag-times within the reactor system and for biofilm dynamics that are dependent on process history. The model is especially relevant for practitioners, as it does not require assumptions on underlying process mechanisms, and it relies on routinely available operational data and on an easy-to-install, non-invasive, in-situ, on-line monitoring method. Moreover, it focuses on the prediction of overall process performance parameters, which are of immediate relevance in practice. The developed model was able to predict the process state very well. Sensitivity analysis revealed that the main impact on process performance stems from process operation rather than the physiological state of the biological culture, and that in the EMB configuration employed process operation history decisively impacts on the process outcome.     

Quantitative analysis of biological effect on membrane fouling in submerged membrane bioreactor.

The objective of this study is to investigate solids concentration and extracellular polymeric substance (EPS) effects on the membrane fouling in the submerged membrane bioreactor. The relationship between the solids retention time (SRT) and the amount of EPS is observed in three lab-scale MBRs. Additionally, the EPS effect on membrane fouling is quantified by calculating the specific cake resistance (alpha) using an unstirred batch cell test. By observing the sludge over a long period under various SRT scenarios, a wide range of EPS and membrane fouling data is obtained. These observations provide sufficient evidence of the functional relationship between SRT, EPS and alpha. As SRT decreases, the amount of EPS bound in sludge floc becomes higher in the high MLSS condition (> 5,000 mg/L). The amount of EPS in the sludge floc has positive influence on alpha. A sigmoid trend between EPS and alpha is observed and the functional relationship obtained by dimensional analysis is consistent with the experimental results.     

Comparison of nitrification performance and microbial community between submerged membrane bioreactor and conventional activated sludge system.

A submerged membrane bioreactor (SMBR) and a conventional activated sludge system (CAS) were compared in parallel over a period of more than 260 days on treating synthetic ammonia-bearing inorganic wastewater without sludge purge under decreased hydraulic retention times (HRTs). Conversion of NH4(+)-N to NO3(-)-N was achieved with an efficiency of over 98% at an HRT > or = 10 h in the SMBR, while similar performance was obtained at an HRT > or = 20 h in the CAS. Denaturing gradient gel electrophoresis (DGGE) of polymerase chain reaction (PCR) amplified 16S rDNA was used to monitor variations of community structures in the two systems. With the prolongation of operation, the number of DGGE bands in the SMBR gradually increased from the initial 11 bands to the final 22 bands, whereas that in the CAS varied in a range between 13 and 183 Sequence analysis indicates that Nitrosomonas sp. and Nitrospira sp. were the dominating nitrification species responsible for ammonia and nitrite oxidation, respectively. Heterotrophic bacteria like Pseudomonas sp. and Flavobacteria sp. existed in both of the systems although only inorganic wastewater was fed. Substantive accumulation of extracellular polymeric substances (EPS) in the SMBR was confirmed by scanning electron microscopy and EPS analysis.     

Effects of solid retention time on the performance of submerged anoxic/oxic membrane bioreactor.

In this study, four similar bench-scale submerged Anoxic/Oxic Membrane Bioreactors (MBR) were used simultaneously to investigate the effects of solids retention time (SRT) on organic and nitrogen removal in MBR for treating domestic wastewater. COD removal efficiencies in all reactors were consistently above 94% under steady state conditions. Complete conversion of NH(4+)-N to NO(3-)-N was readily achieved over a feed NH(4+)-N concentration range of 30 to 50 mg/L. It was also observed that SRT did not significantly affect the nitrification in the MBR systems investigated. The average denitrification efficiencies for the 3, 5, 10 and 20 days SRT operations were 43.9, 32.6, 47.5 and 66.5%, respectively. In general, the average effluent nitrogen concentrations, which were mainly nitrate, were about 22.2, 27.6, 21.7 and 13.9 mg/L for the 3, 5, 10 and 20 days SRT systems, respectively. The rate of membrane fouling at 3 days SRT operation was more rapid than that observed at 5 days SRT. No fouling was noted in the 10 days and 20 days SRT systems during the entire period of study.     

Function of dynamic membrane in self-forming dynamic membrane coupled bioreactor.

The Self-Forming Dynamic Membrane Coupled Bioreactor (SFDMBR), which uses coarse pore-sized material to separate solid and liquid in bioreactors, has some advantages compared with MBR using micro-/ultra-filtration membranes, for example, low module cost and high flux. The cake layer and gel layer formed on the surface and in the pores of the material during filtration played an important role, called self-forming dynamic membrane (DM), which mainly consisted of activated sludge. In this study, the function of DM in pollutant removal was investigated. It was found that DM could remove some organic matter (12.6 mg L(-1) on average) and total nitrogen (3.01 mg L(-1) on average) in the supernatant. Colloids and organic nitrogen were partly removed by DM while DOC, ammonia nitrogen and nitrate nitrogen removal by DM varied from negative to positive, which resulted from the combination of various biological activities, e.g. nitrification, biological utilization and so on. DO concentration in DM decreased with the depth and reached zero at about 1.5-2.5 mm depth. The organic degradation activity and nitrification activity of the biomass suspended in the bioreactor were higher than those of the biomass in the cake layer, which might be caused by the low DO concentration and low organic pollutant content in DM.     

Impact of chemical cleaning and air-sparging on the critical and sustainable flux in a flat sheet membrane bioreactor for municipal wastewater treatment.

The paper discusses the experimental optimisation of both chemical and mechanical cleaning procedures for a flat-sheet submerged membrane bioreactor fed with municipal wastewater. Fouling was evaluated by means of the critical flux concept, which was experimentally measured by short-term flux-stepping tests. By keeping constant most important parameters of the biological process (MLSS, sludge age), two different chemical cleaning protocols (2,000 mg L(-1) NaOCl and 200 mg L(-1) NaOCl) were applied with different frequency and, after approximately 9 months of operation, the criticality threshold was determined under different values of SAD(m) (specific aeration demand per unit of membrane surface area). The weaker and more frequent chemical cleaning regime (200 mg L(-1), monthly) proved much more effective than the stronger and less frequent strategy (2,000 mg L(-1), once every three months). The improvement of performances was quantified by two TMP-based parameters, the fouling rate and the DeltaTMP (difference between TMP values during the increasing and decreasing phase of hysteresis). The best performing configuration was then checked over a longer period by running four long-term trials showing an exponential trend of the sub-critical fouling rate with the imposed flux.     

延缓膜生物反应器膜污染的技术措施探讨

膜生物反应器(MBR)是膜分离技术和污水生物处理技术有机结合产生的一种新型污水处理工艺,与传统污水处理工艺相比具有很多优点,但膜污染是限制膜生物反应器广泛应用的关键因素.介绍了膜污染的定义,系统论述了膜污染的研究进展,着重从改良膜的性质,改善污泥混合液的特性和优化膜分离操作条件3个方面介绍了国内外有效延缓膜污染的技术措施.     

Effect of a suspended carrier on membrane fouling in a submerged membrane bioreactor.

In an attempt at membrane fouling control, a kind of cylindrical plastic suspended carrier was added in a submerged membrane bioreactor (SMBR) and its effect was investigated in this study. According to the transmembrane pressure (TMP) profiles and the sludge characteristics in comparative runs with and without suspended carriers, it was found that the suspended carriers added in SMBR had two effects on membrane fouling: one was the positive effect of mechanically scouring the membrane surface and the other was the negative effect of breaking up sludge flocs. Sludge particle size distribution change was mainly responsible. It was suggested to apply the suspended carrier at higher MLSS concentration and lower carrier dose based on the consideration for retarding sludge breakage caused by the carrier. The experiment was conducted under higher MLSS (8 gL(-1)) and lower carrier dose (carrier volume/total volume = 10/). The TMP increase was effectively retarded by added suspended carriers compared to the system without addition of the carriers. The effect of suspended carriers on membrane fouling at high MLSS concentration was verified.     

膜生物反应器在我国的研究发展展望

概述了膜生物反应器(MBR)的研究发展历史;指出污水回用和难降解有机废水的处理是MBR在我国推广应用的重要方向,总结MBR在我国污水回用和难降解有机废水处理中研究及其应用现状。对阻碍MBR推广应用的因素进行简单讨论,对MBR研究发展方向进行了展望。     

Membrane bioreactor (MBR) sludge inoculation in a hybrid process scheme concept to assist overloaded conventional activated sludge (CAS) process operations

This study analyzes the effect of inoculating membrane bioreactor (MBR) sludge in a parallel-operated overloaded conventional activated sludge (CAS) system. Modelling studies that showed the beneficial effect of this inoculation were confirmed though full scale tests. Total nitrogen (TN) removal in the CAS increased and higher nitrate formation rates were achieved. During MBR sludge inoculation, the TN removal in the CAS was proven to be dependent on MBR sludge loading. Special attention was given to the effect of inoculation on sludge quality. The MBR flocs, grown without selection pressure, were clearly distinct from the more compact flocs in the CAS system and also contained more filamentous bacteria. After inoculation the MBR flocs did not evolve into good-settling compact flocs, resulting in a decreasing sludge quality. During high flow conditions the effluent CAS contained more suspended solids. Sludge volume index, however, did not increase. Laboratory tests were held to determine the threshold volume of MBR sludge to be seeded into the CAS reactor. Above 16-30%, supernatant turbidity and scum formation increased markedly.     

Effect of sludge retention time on characteristics of dynamic membrane in sequencing bioreactors

The characteristics of self-forming dynamic membrane (DM) in sequencing bioreactors under different sludge retention times (SRT) (SRT = 5, 10, 20, 40, 60 days) were studied using a scanning electron microscope, particle sizing distribution and others. The results indicated that the SRT has an evident effect on the characteristics of DM. The content of extracellular polymeric substances and protein decreased with the increase of SRT. The change of polysaccharide was small regardless of SRT. The filtration resistance of the DM was divided into two stages: an initial slowly-rising stage and a fast-rising later stage which were both irrespective of SRT. With the increase of SRT, the filtration resistance increase extent reduced and the running cycle became longer. Compared to the lower SRT, the particle size distribution of mixed liquor and DM has a decreasing trend at higher SRT. The average particle size of DM was larger than that of the mixed liquor irrespective of SRT. The amounts and types of microorganisms on the surface of DM were more abundant as SRT increased. Low SRT produced the DM surface with some Cocci while the high SRT gave the DM dominated with Cocci, Filamentous and Bacillus.     

不同混凝剂改善超滤膜通量的效果

采用凝胶色谱考察黄浦江原水的相对分子质量分布以及比较3种混凝剂作为预处理去除有机物改善通量的效果.研究表明,黄浦江原水按照相对分子质量的大小可分为3部分.第一部分由相对分子质量在25 000的亲水性有机物构成;第二部分由相对分子质量在3 000～6 000的有机物所构成,这部分的有机物主要为腐殖酸和富里酸所组成;第三部分由相对分子质量在500左右的亲水性有机物构成.尽管相对分子质量较大的亲水性有机物所占比例较小,但对超滤膜通量的下降有较大的影响.采用混凝作为超滤膜的预处理,可以减缓通量的下降.不同的混凝剂,对通量改善的效果不同.试验结果表明,聚氯化铝较三氯化铁和聚硅硫酸铝,能更有效改善通量,这是由于聚氯化铝可有效去除大分子的亲水性有机物的缘故.     

Effects of starvation conditions on biomass behaviour for minimization of sludge production in membrane bioreactors.

The behaviour of an activated sludge system in starvation conditions was examined in batch according to substrate impulses defined by different S0/X0 ratio. The answer was characterised by an exogenous phase followed by a starvation one. If at high S0/X0 ratio, bacterial cell multiplication was the main synthesis process during exogenous phase, at low S0/X0 ratio the observed phenomenon was compound storage. In starvation conditions, for the lowest S0/X0 ratio, a rapid decrease in the MLVSS without soluble proteins production was observed. No bacterial lysis occurred and this phenomenon was due to consumption of the storage compounds with a decrease rate equal to 0.74d(-1). For high S0/X0 ratio, as soon as the exogenous phase was completed, a decrease of the MLVSS simultaneously to a soluble protein production was observed. An immediate bacterial lysis occurred with a decay rate equal to 0.53 d(-1). Because MBR systems work generally in low F/M conditions, the activity of the present microbial population is close to the one observed in starvation phase. This work points out that these conditions do not allow net bacterial growth and cells just use lysis products to satisfy their maintenance requirements. These assumptions confirm the feasibility of a decrease of the net biomass production in a MBR when high sludge retention time is operated.