Superior balance of weatherability and impact performance with acrylic‐capped vinyl siding

Vinyl siding, particularly in darker colors, has to be durable and be able to retain most of its original color when exposed outdoors. As the color palette for vinyl siding has been expanding and more and more colors are being offered to the homeowner, the need exists to improve color hold. A new acrylic capstock polymer, based on core‐shell technology, which can be coextruded onto vinyl siding, has been shown to provide excellent color retention, with good processability, impact and impact retention, and suitable gloss. The properties of this new capstock polymer are compared to other choices for capping vinyl siding. J. VINYL ADDIT. TECHNOL., 13:26–30, 2007. © 2007 Society of Plastics Engineers.     

Fourier transform infrared micro spectroscopy mapping. Applications to the vinyl siding industry

Fourier transform infrared (FT-IR) micro spectroscopy is a powerful analytical technique capable of yielding high quality information with a spatial resolution as low as 10 microns. When coupled with an automated mapping stage it can offer unique evaluation capabilities. This paper describes a number of applications of FT-IR micro spectroscopy mapping to the vinyl siding industry. Examples will focus on determining, in single sample mapping experiments, the compositional changes associated with capstock to substrate transition and evaluating the degradation species and level observed during weathering exposure throughout the thickness of the siding panel.     

New developments in profile extrusion expand the applications for plastics in the building industry

The potential market for plastics in the building industry is discussed with particular emphasis on vinyls. Equipment advances for co-extrusion and complex profiles are described. The use of capstock co-extrusion is proposed as a route to dark-color weatherability of PVC siding and building products. The transfer of European technology is suggested.     

Fourier transform infrared micro spectroscopy mapping studies of weathered PVC capstock type formulations. II: Outdoor weathering in pennsylvania

FTIR micro spectroscopy coupled with mapping techniques is a powerful methodology to evaluate dimensionally dependent changes such as those encountered in PVC weathering processes. It is based on the complexity and specificity of the infrared spctrum and the dimensional resolution of the microscope. This paper will outline a systematic FTIR study of changes observed during outdoor photo degradation of PVC siding capstock formulations, as a function of exposure time and TiO₂ level. The results are compared with previously obtained accelerated QUV data. Profiles through the thickness dimension were analyzed to identify degradation species and depth distribution.     

Ignitability Analysis of Siding Materials Using Modified Protocol for Lift Apparatus

This paper reports on the ignitability of common siding materials that could be exposed to wildland fires. When exposed to brands or fires, structures will experience piloted ignition, which is requisite for sustained ignition involving burn-through and surface flame spread in various directions. In this study, the Lateral Ignition and Flame Spread Test (LIFT) apparatus (ASTM E1321 and E1317) was used to test various siding materials (plywoods, softwoods, and vinyl), some of which were painted, humidified, or sawed. A recently developed protocol provided useful, accurate values of the following thermophysical properties: surface emissivity, surface ignition temperature, thermal conductivity, and thermal diffusivity. Full consistency was achieved with independent literature values of these properties and can be used directly in the database of fire growth models.     

Enhanced weatherability of exterior PVC building products

Poly(Vinyl) Chloride (PVC) is used extensively as a material for the growing building‐products market. The color preferences of consumers for markets such as vinyl siding have forced the industry to seriously reconsider the use of PVC especially for the medium‐to‐dark color palettes, where the performance is critical. Organotin mercaptides have always been the stabilizers of choice in the U.S. market because of their inherent outstanding heat‐stabilization properties. On the other hand, this technology is also known to be a compromise between processability and weathering characteristics. In a market that drives for excellence, all additives must be optimized to meet the final performance requirement. Organotin carboxylates and specifically maleates have long been known for excellent weathering but have not been used extensively in the industry owing to less‐than‐optimum intrinsic heat stabilization efficiency, and in some cases, troublesome lachrymatory properties. A new generation of organotin maleates has been successfully developed to address both issues. This paper describes the improved lachrymatory behavior of the new technology compared to standard organotin maleates and also shows its outstanding weathering performance in PVC capstock compared with conventional organotin mercaptide during natural aging.     

The weathering of vinyl siding

This paper describes the development of numerical color hold guidelines proposed as a replacement for the visual weathering standard in the ASTM specification for vinyl siding. Data are presented that indicate that maximum weather color change occurs after 2 to 3 years with very little change thereafter. After approximately 2 to 3 years, the averaged Δ L (lightness increase) for each color was greater at 90° south exposure than at 45° south exposure and Δ L changes were lowest in Arizona, with Florida next, and highest in New Jersey and Ohio. A mechanism is proposed with supporting data that gives an explanation for the observed weathering results.     

Vinyl windows in canadian construction—a 20 year success story

The Canadian development of vinyl windows is described. The comparison of competitive window construction materials is made. Canadian standards and test methods are reported. A large increase in the market for PVC windows is projected for Canada. The availability of dark color windows by the capstock process, both from PVC-wood and PVC-aluminum composites, will stimulate this market.     

A novel impact modifier system for vinyl siding and profile substrate

The use of a newly developed ABS impact modifier in coextruded vinyl siding and window profile substrate is discussed. Considerations of toughness at room and low temperature, output, reduced lubricant levels, and weatherability of the finished siding are reviewed. Actual outdoor weathering results are presented, along with long-term heat aging tests, showing the modifier to have good property retention characteristics.     

Weatherability of rigid vinyl siding

Vinyl siding is described as a product in the early maturity stage of business development. The competitive position of rigid vinyl siding vis-a-vis other products is discussed. Total weathering exposures from point sources not usually thought of are reviewed. Methods of control for weathering caused changes as well as resistance evaluation are covered. The impact on the industry of the voluntary product standard PS55-72 is mentioned.     

Rigid cellular PVC—the next house siding material?

The technology for extruding rigid cellular PVC has grown substantially over the past decade. Formulation additives, tooling, and processing expertise have made possible a variety of applications—relatively complex profiles, foam-core pipe, thermoformable foam sheet, and house siding. In the U.S. market, vinyl house siding is typically a relatively thin extrusion that is folded into a final shape that resembles wood cladding in appearance. An alternative to conventional form vinyl siding could be a foam structure that is thicker and stiffer than the solid form, and with a density similar to that of wood. This paper presents several performance advantages of rigid cellular PVC cladding in comparison to the current solid product, in addition to mentioning certain limitations that exist in the foam product that is produced with the technology available today.     

Volatiles released during the weathering of PVC

Volatile organic compounds and organochlorine species liberated by UV exposure of poly(vinyl chloride) (PVC) siding samples have been identified and preliminary quantification made. These volatiles included those remaining in a PVC sample after weathering or laboratory UV exposure and which could be released by thermal desorption. In addition, by using a flow-through cell and granular carbon adsorbents, volatile species directly desorbed during laboratory UV exposure were measured. Total directly desorbed organochlorine compounds were about 1/20 of the weight of hydrogen chloride as measured by conductometric analysis, Quite similar products were observed from old (～1984) and current (1995) commercial siding formulations. Observed volatile compounds are proposed to come from the TiO₂-controlled photo-oxidation of both PVC and its additives such as impact modifiers.     

Glass‐transition temperature based on dynamic mechanical thermal analysis techniques as an indicator of the adhesive performance of vinyl ester resin

Vinyl ester resins are being used extensively as matrices in fiber‐reinforced polymer composite materials, but their use as a structural adhesive has been limited. Initial studies investigating the durability of a vinyl ester as a wood adhesive showed unsatisfactory performance in comparison with other adhesives. In this work, the glass‐transition temperatures (T_g's) of a vinyl ester and a E‐glass/vinyl ester composite material, fabricated by the Composites Pressure Resin Infusion System, were determined with dynamic mechanical thermal analysis. The results indicated that the resin cured under ambient conditions had a much lower T_g (～60°C) than the postcured material (～107°C). This suggested undercuring, that is, incomplete crosslinking, of the resin when it was cured at room temperature. E‐glass/vinyl ester samples, however, showed virtually no difference in T_g between room‐temperature‐cured and postcured samples. The exact reasons for this are not currently known but are thought to be both mechanical and chemical in nature. On the basis of the findings presented in this article, it can be concluded that if this vinyl ester resin is to be used as a structural adhesive, postcuring or formulation to ensure a high degree of crosslinking under ambient conditions is necessary. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 2221–2229, 2005     

Dynamic–mechanical properties of modified poly(ethylene‐co‐vinyl acetate)

To study the relationship among relaxation peaks observed in dynamic mechanical experiments and the structure of poly(ethylene‐co‐vinyl acetate) (EVA), EVA copolymers with different substitution in the carbonyl group were synthesized. EVA was hydrolyzed to obtain poly (ethylene‐co‐vinyl alcohol) and was subsequently reacted with formic, hexanoic, and octanoic acids. The copolymers synthesized were characterized by infrared spectroscopy. Analysis of the DMA spectra of the copolymers showed that their relaxation behavior depends on the vinyl acetate concentration. The α‐ and β‐transitions were observed in EVA copolymers with 8 and 18 wt % of functional groups, and the relationship among relaxation process with the structure of polymer was investigated. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 1371–1376, 2005     

Synthesis and properties of polymer film modified electrodes to detect metal ions

In order to obtain modified polymeric electrodes, polymers were synthesized that are insoluble in water but soluble in common organic solvents and contain different functional groups that are able to coordinate metal ions from low concentrations. Poly(acrylic acid‐co‐styrene), poly(acrylamide‐co‐4‐vinyl pyridine), and poly(styrene‐co‐4‐vinyl pyridine) were synthesized by radical polymerization. The copolymers were characterized by FTIR, ¹H‐NMR, ¹³C‐NMR, scanning electron microscopy, and thermal analysis. The molecular weight and molecular weight distribution were determined by size exclusion chromatography. These complexing polymers were used in the preparation by spin coating of complexing chemically modified electrodes. The polymer film modified electrodes were then tested for the detection of metal ions using the chemical preconcentration and anodic stripping technique. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 1192–1197, 2005     

Expanding PVC as a building material

Rigid vinyl foam can currently be found in applications such as profile, sheet, and foam core pipe, but it is still a curiosity in house siding and other wood replacement applications. This paper looks at the potential for vinyl foam as an alternative for wood, comparing its end-use capabilities. In addition, the various types of extrusion processes, and formulations, are compared, and the effect of certain types of formulation ingredients on density, surface quality, and other physical properties are described.     

Compound requirements for vinyl siding

Basic principles of good compounding for weatherable vinyl siding are discussed. Appropriate level of stabilizer is such that 50 percent of initial should remain after the extrusion process. Balanced lubrication is necessary. Judicious choice of pigments and impact modifiers is called for. The cited references give added substance to this review paper.     

Phase behavior of ternary polymer blends with favorable interactions

Atactic poly(methyl methacrylate) (aPMMA) and poly(vinyl pyrrolidone) (PVP) with a weight‐average molecular weight of 360,000 g/mol were found to be immiscible on the basis of preliminary studies. Poly(styrene‐co‐vinyl phenol) (MPS) with a certain concentration of vinyl phenol groups is known to be miscible with both aPMMA and PVP. Is it possible to homogenize an immiscible aPMMA/PVP pair by the addition of MPS? For this question to be answered, a ternary blend consisting of aPMMA, PVP, and MPS was prepared and measured calorimetrically. The role of MPS between aPMMA and PVP and the effects of different concentrations of vinyl phenol groups on the miscibility of the ternary blends were investigated. According to experimental results, increasing the vinyl phenol contents of MPS has an adverse effect on the miscibility of the ternary blends. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 2064–2070, 2005     

Formulations for vinyl house siding: History,present, future

In the early 1960s, vinyl house siding was first commercialized. The colors were pastels and included white, green, yellow, and gray. All siding tended to bleach and fade (oxidize) to an extent where medium and dark colors were unacceptable, since the fading is more noticeable in deeper colors. All the early siding was made from cubes on single-screw extruders. Powder compounds were first introduced in the late 1960s, as was twin-screw extrusion. At the same time higher processing temperatures were used on, both twin- and single-screw extruders. That led to a well-fused and tougher product. Formulation changes reduced bleaching and fading and permitted such medium-depth colors as tan, gold, beige, blue, and olive. This technology allowed rapid growth in the vinyl siding industry in the late 1970s. Surface distortion (oil canning) was recognized as a potential problem with the early gray color and recognized as a major problem with dark colors; it was resolved only by understanding the fundamental principles involved. Another major problem was the fading in dark colors and here again extensive research into the principles of weathering led to the use of a thin, highly weatherable capping as a cost-effective solution. For the future, many technical developments can be expected in this rapidly growing market. However, judging by the occasional withdrawal of a formulation from the market, and by an occasional homeowner complaint, present performance in several properties must be judged as just adequate. For this market to continue its rapid growth, future performance should be better than today's. This can be accomplished without hurting economics by careful understanding of all parameters involved. Formulation changes will allow better performance. Standards must be raised to control product performance, especially surface distortion and color stability in darker colors, and to insure retention of physical properties after long-term weathering.