The promoting effect of Nb2O5 addition to Pd/Al2O3 catalysts on propane oxidation

Pd/Nb₂O₅/Al₂O₃ catalysts were investigated on propane oxidation. Diffuse reflectance spectroscopy (DRS) and X-ray photoelectron spectroscopy (XPS) analysis suggested that monolayer coverage was attained between 10 and 20 wt.% of Nb₂O₅. Temperature programmed reduction (TPR) evidenced the partial reduction of niobium oxide. The maximum propane conversion observed on the Pd/10% Nb₂O₅/Al₂O₃ corresponded to the maximum Nb/Al surface ratio. The presence of NbO_x polymeric structures near to the monolayer could favor the ideal Pd⁰/Pd²⁺ surface ratio to the propane oxidation which could explain the promoting effect of niobium oxide.     

Oxidation state of palladium as a factor controlling catalytic activity of Pd/SiO2–Al2O3 in propane combustion

The oxidation state of palladium on SiO₂–Al₂O₃ used for propane combustion was examined by XPS and XRD, and the correlation of the catalytic activity with the oxidation state of palladium was systematically studied. The propane conversion over 5 wt% Pd/SiO₂–Al₂O₃ was measured in the range 1.0≤S≤7.2 (S is defined as [O₂]/5[C₃H₈] based on stoichiometric ratio). The propane conversion strongly depended on the S value and reached the maximum at S=5.5. The oxidation state of palladium also changed with the S value; palladium particles were more oxidized under the reaction mixture of higher S value. On the sample used for the reaction at S=5.5, both of metallic palladium and palladium oxide were found. It is concluded that partially oxidized palladium which has optimum ratio of metallic palladium to palladium oxide shows the highest catalytic activity in propane combustion.     

Promoting effects of CO2 on dehydrogenation of propane over a SiO2-supported Cr2O3 catalyst

The effects of carbon dioxide on the dehydrogenation of C₃H₈ to produce C₃H₆ were investigated over several Cr₂O₃ catalysts supported on Al₂O₃, active carbon and SiO₂. Carbon dioxide exerted promoting effects only on SiO₂-supported Cr₂O₃ catalysts. The promoting effects of carbon dioxide over a Cr₂O₃/SiO₂ catalyst were to enhance the yield of C₃H₆ and to suppress the catalyst deactivation.     

Improvement of thermal stability of NO oxidation Pt/Al2O3 catalyst by addition of Pd

The present work has been undertaken to tailor Pt/Al₂O₃ catalysts active for NO oxidation even after severe heat treatments in air. For this purpose, the addition of Pd has been attempted, which is less active for this reaction but can effectively suppress thermal sintering of the active metal Pt. Various Pd-modified Pt/Al₂O₃ catalysts were prepared, subjected to heat treatments in air at 800 and 830 °C, and then applied for NO oxidation at 300 °C. The total NO oxidation activity was shown to be significantly enhanced by the addition of Pd, depending on the amount of Pd added. The Pd-modified catalysts are active even after the severe heat treatment at 830 °C for a long time of 60 h. The optimized Pd-modified Pt/Al₂O₃ catalyst can show a maximum activity limited by chemical equilibrium under the conditions used. The bulk structures of supported noble metal particles were examined by XRD and their surface properties by CO chemisorption and EDX-TEM. From these characterization results as well as the reaction ones, the size of individual metal particles, the chemical composition of their surfaces, and the overall TOF value were determined for discussing possible reasons for the improvement of the thermal stability and the enhanced catalytic activity of Pt/Al₂O₃ catalysts by the Pd addition. The Pd-modified Pt/Al₂O₃ catalysts should be a promising one for NO oxidation of practical interest.     

Steam reforming of methanol over a CuO/ZnO/Al2O3 catalyst, part I: Kinetic modelling

A kinetic study of the methanol steam reforming reaction was performed over a commercial CuO/ZnO/Al₂O₃ catalyst (Süd-Chemie, G66 MR), in the temperature range of 200–300 °C. The reactions considered in this work were methanol steam reforming (MSR) and reverse water gas shift (rWGS). Several MSR kinetic rate models developed by different authors were compared and the one was determined that best fitted the experimental data. A kinetic Langmuir–Hinshelwood model was proposed based on the work by Peppley et al. (1999a) . The kinetic expressions that presented the best fit were used to simulate the packed bed reactor with a one-dimensional model. A good agreement between the mathematical model and the experimental data was observed.     

High combustion activity of methane induced by reforming gas over Ni/Al2O3 catalysts

During the reactions related to oxidative steam reforming and combustion of methane over -alumina-supported Ni catalysts, the temperature profiles of the catalyst bed were studied using an infrared (IR) thermograph. IR thermographical images revealed an interesting result: that the temperature at the catalyst bed inlet is much higher under CH₄/H₂O/O₂/Ar = 20/10/20/50 than under CH₄/H₂O/O₂/Ar = 10/0/20/70; the former temperature is comparable to that over noble metal catalysts such as Pt and Pd. Based on the temperature-programmed reduction and oxidation measurements over fresh and used catalysts, the metallic Ni is recognized at the catalyst bed inlet under CH₄/H₂O/O₂/Ar = 20/10/20/50, although it is mainly oxidized to NiAl₂O₄ under CH₄/H₂O/O₂/Ar = 10/0/20/70. This result indicates that the addition of reforming gas (CH₄/H₂O = 10/10) to the combustion gas (CH₄/O₂ = 10/20) can stabilize Ni species in the metallic state even under the presence of oxygen in the gas phase. This would account for its extremely high combustion activity.     

Steam reforming of methanol over a CuO/ZnO/Al2O3 catalyst part II: A carbon membrane reactor

The reaction of methanol steam reforming was studied in a carbon membrane reactor over a commercial CuO/ZnO/Al₂O₃ catalyst (Süd-Chemie, G66 MR). Carbon molecular sieve membranes supplied by Carbon Membranes Ltd. were tested at 150 °C and 200 °C. The carbon membrane reactor was operated at atmospheric pressure and with vacuum at the permeate side, at 200 °C. High methanol conversion and hydrogen recovery were obtained with low carbon monoxide permeate concentrations. A sweep gas configuration was simulated with a one-dimensional model. The experimental mixed-gas permeance values at 200 °C were used in a mathematical model that showed a good agreement with the experimental data. The advantages of using water as sweep gas were investigated in what concerns methanol conversion and hydrogen recovery. The concentration of carbon monoxide at the permeate side was under 20 ppm in all simulation runs. These results indicate that the permeate stream can be used to feed a polymer electrolyte membrane fuel cell.     

Carbon formation and its influence on ethanol steam reforming over Ni/Al2O3 catalysts

Ethanol steam reforming was studied over Ni/Al₂O₃ catalysts. The effect of support (- and γ-Al₂O₃), metal loading and a comparison between conventional H₂ reduction with an activation method employing a CH₄/O₂ mixture was investigated. The properties of catalysts were studied by N₂ physisorption, X-ray diffraction (XRD) and temperature programmed reduction (TPR). After activity tests, the catalysts were analyzed by scanning electron microscopy (SEM) and thermogravimetric analysis (TG/DTA). Ni supported on γ-Al₂O₃ was more active for H₂ production than the catalyst supported on -Al₂O₃. Metal loading did not affect the catalytic performance. The alternative activation method with CH₄/O₂ mixture affected differently the activity and stability of the Ni/γ-Al₂O₃ and the Ni/-Al₂O₃ catalyst. This activation method increased significantly the stability of Ni/-Al₂O₃ compared to H₂ reduction. SEM and TG/DTA analysis indicate the formation of filamentous carbon during the CH₄/O₂ activation step, which is associated with the increasing catalyst activity and stability. The effect of temperature on the type of carbon formed was investigated; indicating that filamentous coke increased activity while encapsulating coke promoted deactivation. A discussion about carbon formation and the influence on the activity is presented.     

Fuel cell grade hydrogen from methanol on a commercial Cu/ZnO/Al2O3 catalyst

This paper presents the results of experiments of the methanol decomposition reaction catalyzed by a commercial Cu/ZnO/Al₂O₃ in the absence and presence of water. Methanol decomposition of 100% in the absence of water was obtained at 290 °C and a space velocity of 2 cm³/h g cat. At these conditions, the hydrogen yield was 1.9–2.0. Water addition to the feed increased the yield of hydrogen and reduced the formation of: dimethyl ether; methyl formate and methane. The variation of the catalyst’s activity and selectivity with time, temperature and feed composition was consistent with previous studies of methanol–steam reforming and water–gas shift reaction, however, this appears to be the first study over the same catalyst of methanol decomposition and methanol–steam reforming. XPS analysis of used catalyst samples and time on-stream data showed that the Cu²⁺ oxidation state of copper favors methanol decomposition, and we propose that the deactivation of the catalyst is mainly caused by the change in the oxidation state of copper.     

The effects of La2O3 on the structural properties of La2O3–Al2O3 prepared by the sol–gel method and on the catalytic performance of Pt/La2O3–Al2O3 towards steam reforming and partial oxidation of methane

The effect of La₂O₃ content on the structural properties and catalytic behavior of Pt/xLa₂O₃–Al₂O₃ catalysts in steam reforming of methane and partial oxidation of methane was investigated. There was a decrease in the density of Pt sites with the increase of La₂O₃ loadings according to Fourier transform infrared spectroscopy of adsorbed CO and to dehydrogenation of cyclohexane results. However, transmission electron microscopy data indicates an opposite trend. This apparent disagreement could be due to the partial coverage of Pt sites by LaO_x species. CH₄ turnover rates and specific rates of steam reforming of methane increased for higher La₂O₃ loadings. The Pt/Al₂O₃ catalyst was strongly deactivated during partial oxidation of methane, while La₂O₃-containing catalysts exhibited higher stability. The increase of activity observed during the reactions was ascribed to the ability of the [LaPt_xO]Pt⁰-like species to promote the gasification of coke. This cleaning mechanism led to higher accessibility of the active sites to CH₄.     

Measurement of concentration profiles over ZnO–Cr2O3/CeO2–ZrO2 monolithic catalyst in oxidative steam reforming of methanol

Oxidative steam reforming of methanol (OSRM) reaction was investigated over a novel monolithic ZnO–Cr₂O₃/CeO₂–ZrO₂ catalyst developed in our laboratory. A novel flat-bed reactor was designed to measure the concentration profiles of the monolithic catalyst beds under different operation conditions: water-to-methanol mole ratio (W/M) between 1 and 1.5; oxygen-to-methanol mole ratio (O/M) in the range of 0.1–0.3; space velocity ranging from 1840 to 2890 h^− 1; and reaction temperature in the scale of 400–440 °C. On the basis of these results, reaction pathways for the OSRM were discussed. It is indicated that only three independent reactions dominate in our reaction system, namely, the partial oxidation of methanol, the steam reforming of methanol and the methanol decomposition reaction, whereas the water–gas shift and the reverse water–gas shift reactions should be ignored. In addition, the steam reforming of methanol proceeds along all the catalyst bed, whereas methanol decomposition and oxidation reactions occur mainly at the entrance of the catalyst bed.     

Catalytic steam reforming of ethane and propane over CeO2-doped Ni/Al2O3 at SOFC temperature: Improvement of resistance toward carbon formation by the redox property of doping CeO2

Ni/Al₂O₃ with the doping of CeO₂ was found to have useful activity to reform ethane and propane with steam under Solid Oxide Fuel Cells (SOFCs) conditions, 700-900 °C. CeO₂-doped Ni/Al₂O₃ with 14% ceria doping content showed the best reforming activity among those with the ceria content between 0 and 20%. The amount of carbon formation decreased with increasing Ce content. However, Ni was easily oxidized when more than 16% of ceria was doped. Compared to conventional Ni/Al₂O₃, 14%CeO₂-doped Ni/Al₂O₃ provides significantly higher reforming reactivity and resistance toward carbon deposition. These enhancements are mainly due to the influence of the redox properties of doped ceria. Regarding the temperature programmed reduction experiments (TPR-1), the redox properties and the oxygen storage capacity (OSC) for the catalysts increased with increasing Ce doping content. In addition, it was also proven in the present work that the redox of these catalysts are reversible, according to the temperature programmed oxidation (TPO) and the second time temperature programmed reduction (TPR-2) results.During the reforming process, in addition to the reactions on Ni surface, the gas-solid reactions between the gaseous components presented in the system (C₂H₆, C₃H₈, C₂H₄, CH₄, CO₂, CO, H₂O, and H₂) and the lattice oxygen (O_x) on ceria surface also take place. The reactions of adsorbed surface hydrocarbons with the lattice oxygen (O_x) on ceria surface (C_nH_m+O_x→nCO+m/2(H₂)+O_x−n) can prevent the formation of carbon species on Ni surface from hydrocarbons decomposition reaction (C_nH_m⇔nC+m/2H₂). Moreover, the formation of carbon via Boudard reaction (2CO⇔CO₂+C) is also reduced by the gas-solid reaction of carbon monoxide (produced from steam reforming) with the lattice oxygen (CO+O_x⇔CO₂+O_x−1).     

Lean NOx reduction with CO + H2 mixtures over Pt/Al2O3 and Pd/Al2O3 catalysts

The reduction of NO_x by hydrogen under lean burn conditions over Pt/Al₂O₃ is strongly poisoned by carbon monoxide. This is due to the strong adsorption and subsequent high coverage of CO, which significantly increases the temperature required to initiate the reaction. Even relatively small concentrations of CO dramatically reduce the maximum NO_x conversions achievable. In contrast, the presence of CO has a pronounced promoting influence in the case of Pd/Al₂O₃. In this case, although pure H₂ and pure CO are ineffective for NO_x reduction under lean burn conditions, H₂/CO mixtures are very effective. With a realistic (1:3) H₂:CO ratio, typical of actual exhaust gas, Pd/Al₂O₃ is significantly more active than Pt/Al₂O₃, delivering 45% NO_x conversion at 160 °C, compared to >15% for Pt/Al₂O₃ under identical conditions. The nature of the support is also critically important, with Pd/Al₂O₃ being much more active than Pd/SiO₂. Possible mechanisms for the improved performance of Pd/Al₂O₃ in the presence of H₂+CO are discussed.     

The active phase of Au–Pd/Al2O3 for CO oxidation

Au–Pd/Al₂O₃ catalyst was prepared by modified impregnation method. It was found that the catalyst calcined in air at 473 K showed higher CO oxidation activity in comparison with the catalysts treated at other temperature. Nitrogen adsorption, X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) and X-ray absorption near edge structure spectroscopy (XANES) techniques were employed to study the relationship between the surface/bulk structures of these catalysts and their catalytic performance. The results indicated the higher activity was attributed to the smaller pore volume and co-existence of PdO and Au⁰ in their surface. The formation of Au_xPd_y alloy was unfavorable for the catalytic reaction.     

Production of hydrogen over bimetallic Pt–Ni/δ-Al2O3: I. Indirect partial oxidation of propane

Indirect partial oxidation (IPOX) of propane was studied over bimetallic 0.2 wt.% Pt–15 wt.% Ni/δ-Al₂O₃ catalyst in the 623–743 K temperature range. The unreduced and reduced forms of the catalyst were characterized by ESEM–EDAX and X-ray diffraction (XRD). In the IPOX tests, the effects of steam to carbon ratio (S/C), carbon to oxygen ratio (C/O₂) and residence time (W/F (g_cat h/mol HC)) on the hydrogen production activity, selectivity and product distribution were studied in detail. The effect of temperature program applied (increasing from 623 to 743 K, ITP; decreasing from 743 to 623 K, DTP) during reaction was also tested. The results showed that the Pt–Ni bimetallic system has superior performance characteristics compared to the monometallic catalysts reported in literature. The reason is thought to be the utilization of the catalyst particles as micro heat exchangers during IPOX; the heat generated by Pt sites during exothermic total oxidation (TOX) being readily transferred through the catalyst particles acting as micro heat exchangers to the Ni sites, which promote endothermic steam reforming (SR). The optimal conditions were found as S/C = 3, C/O₂ = 2.70 and W/F = 0.51 g_cat h/mol HC for IPOX of propane on the basis of high hydrogen productivity and selectivity between 623 and 748 K for the experimental conditions tested. The thermo-neutral points obtained showed the sustainability of reaction in terms of energy.     

High-temperature close coupled catalysts Pd/Ce-Zr-M/Al2O3 (M = Y, Ca or Ba) used for the total oxidation of propane

A series of high-temperature close coupled catalysts Pd/Ce-Zr-M/Al₂O₃ (M = Y, Ca or Ba) were prepared by ultrasonic-assisted successive impregnation. The catalysts were subjected to a series of characterization measurements. The results of activity evaluation show that Y is the best promoter for propane total oxidation, especially at the calcination temperature of 1100 °C. It is interesting that although the BET specific surface areas and the dispersion of Pd species decrease, the Y-promoted catalyst calcined at 1100 °C shows higher catalytic activity than the corresponding one calcined at 900 °C and better sulfur-resisting performance. The results of TEM, TPHD and CO chemisorption indicate that Y can remarkably increase the dispersion of Pd species. However, the dispersion is hard to be connected with the activity increase as the calcination temperature is elevated from 900 to 1100 °C. The change of active phases and the interaction between Pd species and the supports may account for the activity enhancement. Combined with XRD, H₂-TPR and O₂-TPD results, it is deduced that the coexistence of metallic Pd and PdO species in the catalysts calcined at 1100 °C may be also favorable to C₃H₈ oxidation. In a word, Pd/Ce-Zr-Y/Al₂O₃ is indeed a promising high-temperature close coupled catalyst applicable to high temperature.     

The effect of CeO2 structure on the activity of supported Pd catalysts used for methane steam reforming

Palladium (Pd) supported on CeO₂-promoted γ-Al₂O₃ with various CeO₂ (ceria) crystallinities, were used as catalysts in the methane steam reforming reaction. X-ray diffraction (XRD) analysis, FTIR spectroscopy of adsorbed CO, and X-ray photoelectron spectroscopy (XPS) were employed to characterize the samples in terms of Pd and CeO₂ structure and dispersion on the γ-Al₂O₃ support. These results were correlated with the observed catalytic activity and deactivation process. Arrhenius plots at steady-state conditions are presented as a function of CeO₂ structure. Pd is present on the oxidized CeO₂-promoted catalysts as Pd⁰, Pd⁺ and Pd²⁺, at ratios strongly dependent on CeO₂ structure. XRD measurements indicated that Pd is well dispersed (particles <2 nm) on crystalline CeO₂ and is agglomerated as large clusters (particles in 10–20 nm range) on amorphous CeO₂. FTIR spectra of adsorbed CO revealed that after pre-treatment under H₂ or in the presence of amorphous CeO₂, partial encapsulation of Pd particles occurs. CeO₂ structure influences the CH₄ steam reforming reaction rates. Crystalline CeO₂ and dispersed Pd favor high reaction rates (low activation energy). The presence of CeO₂ as a promoter conferred high catalytic activity to the alumina-supported Pd catalysts. The catalytic activity is significantly lower on Pd/γ-Al₂O₃ or on amorphous (reduced) CeO₂/Al₂O₃ catalysts. The reaction rates are two orders of magnitude higher on Pd/CeO₂/γ-Al₂O₃ than on Pd/γ-Al₂O₃, which is attributed to a catalytic synergism between Pd and CeO₂. The low rates on the reduced Pd/CeO₂/Al₂O₃ catalysts can be correlated with the loss of Pd sites through encapsulation or particle agglomeration, a process found mostly irreversible after catalyst regeneration.     

Adsorption properties of a Pd/γ-Al2O3 catalyst using inverse gas chromatography

The adsorption properties of a commercial Pd/Al₂O₃ catalyst were studied and compared with those of the Al₂O₃ support of the same specific surface area. Inverse gas chromatography (IGC) was used to determine the adsorption isotherms of five n-alkanes (C₈–C₁₂) in the 200–230 °C temperature range. Moreover, heats of adsorption, solubility coefficients and free energy of adsorption, are also reported. Interaction parameters of polar molecules with the stationary phase have also been determined and compared with those for the n-alkanes. Experiments with both the reduced and oxidized catalyst have been carried out by IGC and the results compared with those obtained by temperature programmed reduction (TPR) experiments.     

Methane oxidation over vanadium-modified Pd/Al2O3 catalysts

Three different vanadium-modified Pd/Al₂O₃ catalysts were prepared and tested as catalysts for the deep oxidation of methane. Vanadium was added to the palladium catalyst by incipient wetness of palladium catalyst in order to modify its properties and improve its thermal stability and thioresistance. The behaviour of vanadium-modified catalysts depends on the concentration of this compound, being 0.5 wt.% the optimum amount. However, when strong catalyst poisons are present in the gas (SO₂), these modified catalysts do not show a better performance than unmodified catalyst. Bimetallic catalysts were tested with and without further reduction, being observed that reduced bimetallic catalysts perform worse than the non-reduced ones.