Critical zeta potential and the Hamaker constant of oxides in water

The critical zeta potential characterises the flocculated-dispersed state transition of a colloidal dispersion. For many colloidal dispersions, yield stress displayed a linear relationship with the square of zeta potential, indicating that they obeyed the Derjaguin-Landau-Verwey-Overbeek (DLVO) theory. From this relationship, the critical zeta potential is obtained from the intercept at the zeta potential axis at a yield stress of zero. The critical zeta potential is a measure of the repulsive potential required to exactly counter the maximum attractive potential between particles in dispersion in the flocculated state. When the forces of interaction between particles in the dispersion are only the van der Waals and electrostatic forces, then the critical zeta potential is indirectly a measure of the van der Waals attractive potential and, hence, it may be used to determine the Hamaker constant of solids in water. This potential is proportional to the square root of the solids Hamaker constant in water. At present, only the ratio of Hamaker constant between two oxides was obtained and compared with that obtained by other techniques. These oxides were ultrapure anatase TiO₂ and γ-Al₂O₃, and they displayed a linear relationship between yield stress and the square of zeta potential. At the conductivity (or ionic strength) of about 3000 μS/cm, the critical zeta potential for both TiO₂ and Al₂O₃ is ∼47 and ∼32 mV, respectively. These critical zeta potential data give a value of 2.2 for the ratio of Hamaker constant of anatase TiO₂/H₂O/TiO₂ to γ-Al₂O₃/H₂O/γ-Al₂O₃. This ratio compares well with a value ranging from 1.0 to 2.18 for rutile TiO₂/H₂O/TiO₂ to α-Al₂O₃/H₂O/α-Al₂O₃ where their Hamaker constants were calculated from the Lifshitz theory using full optical spectral data.     

Yield stress-zeta potential relationship of oxide dispersions with adsorbed polyacrylate — Steric effect and zeta potential at the flocculated-dispersed transition state

The yield stress-DLVO force relationship is obeyed by α-Al₂O₃ and alumina-coated TiO₂ dispersions with adsorbed polyacrylate only if the yield stress and its corresponding zeta potential data were collected in the positively charged region. In this region, the underlying surface positive charge density of the particles exceeds the negative charge density of the polyacrylate. At this state the adsorbed polyelectrolyte lies flat on the particle surface forming a steric layer of fixed thickness at a given polymer concentration. In the negative charge region, the steric layer thickness is not constant and hence yield stress-DLVO relationship is not obeyed. The (critical) zeta potential at the flocculated-dispersed transition state decreases with increasing polymer concentration. This result reflects a decreasing van der Waals force as the steric layer increases in thickness. A steric layer ensured that the surface or zeta potential is sufficiently low in the flocculated regime for the DLVO theory to remain valid. The ratio of the critical zeta potential square between alumina-coated TiO₂ and α-Al₂O₃ is an indication of their Hamaker constants ratio in water. The effect of alumina coating on the value of this ratio is presented and discussed.     

Ti addition effect on α-Al2O3 flakes synthesis using a mixture of boehmite and potassium sulfate

Single-crystal α-Al₂O₃ hexagonal flakes with a diameter of about 200 nm and 20 nm in thickness were obtained by mixing different molar ratios of potassium sulfate to boehmite and heating at 1000 °C. Co-doping 1 mol% TiO₂ can increase the shape anisotropy of α-Al₂O₃ hexagonal flakes, increasing the diameter to 400 nm. The effects of potassium sulfate, Fe₂O₃ and TiO₂ on the phase transformation and morphology development of alumina were investigated using X-ray diffraction analysis (XRD), differential thermal analysis (DTA) and transmission electron microscopy (TEM). The results indicate that co-doping potassium sulfate, Fe³⁺ and Ti⁴⁺ can promote γ → α-Al₂O₃ phase transformation and change the morphology from a vermicular structure into hexagonal platelets. The shape anisotropy of α-Al₂O₃ hexagonal flakes can be increased by adding TiO₂ due to the segregation of Ti⁴⁺ ions onto the surfaces of basal planes of α-Al₂O₃ single crystal particle.     

Growth mechanism of single-crystal α-Al2O3 nanofibers fabricated by electrospinning techniques

Crystal-growth-related microstructures and the length-to-diameter ratio of a single-crystal-type α-Al₂O₃ nanofiber were examined using HR-TEM techniques. The fibers exhibited diameters ranging from 50 to 100 nm and lengths of several tens of micrometers. During thermal treatments, the alumina fiber went through phase transformations similar to boehmite. Therefore, the phase evolution, especially the final θ- to α-Al₂O₃ stage of the phase transformation, may be the determining factor in the microstructural evolution of the nanofibers. HR-TEM techniques were utilized to demonstrate that the single crystals were formed by the coalescence of well-elongated α-Al₂O₃ colonies. The fibers grew in the [1 1 0] or [1 1 2] direction instead of [0 0 1]. A thermodynamic analysis revealed that if the α-Al₂O₃ nanofiber that transformed from θ-Al₂O₃ behaved in a stable manner, there could be a size ratio limit for the length and diameter of each α-Al₂O₃ colony. The smallest potential diameter was calculated to be around 17 nm.     

Functional ceramic and nanocomposite fibers, cellular articles and microspheres via radiation curable colloidal dispersions

We present here new cellular ceramics, fibers and microspheres produced by novel and general microshaping techniques employing colloidal dispersions in solvent free radiation curable monomer mixtures. High loading, low viscosity dispersions of functional nanoparticles such as TiO₂ and α-Fe₂O₃ and colloidal Fe(C₂O₄)·2H₂O metal salt are achieved with comb-polyelectrolyte surfactants and/or mildly polar resins. TiO₂ dispersions are spun and solidified “on the fly” by UV radiation into continuous ceramic/polymer nanocomposite fibers with dimensions below 10 μm. Fe(C₂O₄)·2H₂O dispersions provide a UV curable alternative to α-Fe₂O₃ dispersions which can only be thermally cured. The Fe(C₂O₄)·2H₂O nanocomposites transform to α-Fe₂O₃ below 550 °C. Novel cellular Al₂O₃, TiO₂ and α-Fe₂O₃ articles with porosity >80% and precise replication of the pore-forming agents have also been produced from such dispersions. Al₂O₃ nanocomposite microspheres are produced by emulsification of the dispersions in an appropriate medium and UV curing.     

Synthesis and characterization of LZS/α-Al2O3 glass-ceramic composites for applications in the LTCC technology

In this work, α-Al₂O₃ (1–40 vol%) particles (350 nm) were added to a 19.58Li₂O·11.10ZrO₂·69.32SiO₂ (5 µm) glass-ceramic matrix to prepare composites with the purpose of studying the influence of α-Al₂O₃ on their mechanical, thermal and electrical properties in order to obtain materials for LTCCs applications. The composites, sintered between 800 and 950 °C for 30 min, with relative densities between 85% and 93%, showed zircon and β-spodumene as main crystalline phases. The maximum bending strength (290 MPa) was achieved for composites with 1% α-Al₂O₃. For composites containing between 1% and 10% α-Al₂O₃, sintered at 900 °C/30 min, the electrical and thermal conductivities and CTE varied between 3.35 and 1.21×10⁻¹⁰ S/cm, 4.65 and 2.98 W/m K, 9.54 and 3.36×10⁻⁶ °C⁻¹, respectively.     

Enhanced performance of a macroporous ceramic support for nanofiltration by using α-Al2O3 with narrow size distribution

Enhanced performance of a macroporous disk alumina support was fabricated through colloidal filtration route, by using α-Al₂O₃ powder with an average particle size of 1.1 μm. The support, sintered at 1250 °C, showed relative high permeances towards water (101 L h⁻¹ m⁻² bar⁻¹) and nitrogen (∼2×10⁻⁶ mol m⁻² s⁻¹ Pa⁻¹), with an average surface roughness of ∼175 nm and a high mechanical strength of 61.1 MPa. Titania supported γ-Al₂O₃ mesoporous layers were deposited onto this promising disk α-Al₂O₃ support through dip-coating. The disk membrane A1100/TiO₂/γ-Al₂O₃, with pore size of ca. 4.4 nm, showed a pure water flux as high as 4.5 L m⁻² h⁻¹ bar⁻¹, which is four times higher than that of γ-Al₂O₃ membrane reported in literature. This mesoporous membrane showed relative high retention rate (∼80%) towards di-valent cations like Ca²⁺, Mg²⁺, but not for the mono-valent cation (Na⁺).     

Study of Ni and Pt catalysts supported on α-Al2O3 and ZrO2 applied in methane reforming with CO2

Ni and Pt catalysts supported on α-Al₂O_3, α-Al₂O₃-ZrO₂ and ZrO₂ were studied in the dry reforming of methane to produce synthesis gas. All catalytic systems presented well activity levels with TOF (s⁻¹) values between 1 and 3, being Ni based catalysts more active than Pt based catalysts. The selectivity measured at 650 °C, expressed by the molar ratio H₂/CO reached values near to 1. Concerning stability, Pt/ZrO₂, Pt/α-Al₂O₃-ZrO₂ and Ni/α-Al₂O₃-ZrO₂ systems clearly show lower deactivation levels than Ni/ZrO₂ and Ni or Pt catalysts supported on α-Al₂O₃. The lowest deactivation levels observed in Ni and Pt supported on α-Al₂O₃-ZrO₂, compared with Ni and Pt supported on α-Al₂O₃ can be explained by an inhibition of reactions leading to carbon deposition in systems having ZrO₂. These results suggest that ZrO₂ promotes the gasification of adsorbed intermediates, which are precursors of carbon formation and responsible for the main deactivation mechanism in dry reforming reaction.     

Molten salt synthesis of α-Al2O3 platelets using NaAlO2 as raw material

α-Al₂O₃ platelets were prepared by a molten salt synthesis method when NaAlO₂ was used as raw material. The effects of the stirring rate during the gel preparation, heating temperature, type and addition amount of molten salts, addition of plate-like α-Al₂O₃ seeds, additives such as TiOSO₄ and Na₃PO₄·12H₂O on the morphology of α-Al₂O₃ were studied. High stirring rate during the gel preparation and high heating temperature not only help to restrain the overlapping of α-Al₂O₃ platelets, but also improve the size distribution. When the heating temperature increases to 1200 °C, most of α-Al₂O₃ platelets are hexagonal in its morphology, and the size of platelets becomes relatively uniform. When Na₂SO₄-K₂SO₄ flux is used instead of NaCl-KCl flux, it is easy to obtain α-Al₂O₃ platelets with a big size. When the molar ratio of salt to final Al₂O₃ powders increases to 4:1, most of α-Al₂O₃ platelets are hexagonal, and the overlapping of powders is inhibited. The addition of a small amount of plate-like seeds has a significant effect on the size of α-Al₂O₃ platelets. With the increase of seed amount, the diameter of α-Al₂O₃ platelets tends to decrease. The addition of 5.45 wt.% TiOSO₄ results in the formation of hexagonal α-Al₂O₃ platelets with an average diameter of 5.1 μm and an average thickness of 1.4 μm. Thin α-Al₂O₃ platelets with a discal shape are obtained owing to the co-addition of 0.51 wt.% Na₃PO₄·12H₂O and 3 wt.% TiOSO₄.     

Study on the formation process of Al2O3-TiO2 composite powders

Fine particles of anatase were suspended in solutions of ammonium alum with Al₂O₃/TiO₂ molar ratios from 0.1:1 to 7:1. By spray drying the suspensions and calcining the spray-dried powders, Al₂O₃-TiO₂ composite particles were obtained. The results show that after the spray drying, coatings of ammomium alum are formed on the surface of the anatase particles, leading to composite precursor powders (CCPs) with larger particle sizes. Upon calcining the CCPs, ammomium alum pyrolyzes to amorphous Al₂O₃ and anatase transforms into rutile. Both are mainly responsible for the observed particle size reductions as well as the densification of each composite particle. The in-situ formed α-Al₂O₃ and rutile may have higher reactivities, forming aluminum titanate at 1150 °C, about 130 °C lower than the theoretical temperature for the formation of Al₂TiO₅ by solid reaction. The reaction between α-Al₂O₃ and rutile starts from the interface between the anatase and the alum coating and mainly takes place in the single particles formed by spray drying. The molar ratio of Al₂O₃ to TiO₂ influences the final crystalline phases in the composite powders, but not stoichiometrically.     

Influences of pH value on the microstructure and phase transformation of aluminum hydroxide

The effects of pH value on the composition, structure, morphology, and phase transformation of aluminum hydroxides prepared by chemical precipitation were studied. Aluminum hydroxide precipitated at the pH values of 5 and 6 is amorphous and transforms to α-Al₂O₃ at 950 °C via the amorphous aluminum hydroxide → amorphous Al₂O₃ → α-Al₂O₃ transformation path. Aluminum hydroxide precipitated at pH = 7 is boehmite and transforms to α-Al₂O₃ at 950 °C via the γ-AlOOH → γ-Al₂O₃ → α-Al₂O₃ path. Aluminum hydroxide precipitated at pH values in the 8 to 11 range is bayerite and transforms to α-Al₂O₃ at 1000 °C via the α-Al(OH)₃ → γ-Al₂O₃ → ε-Al₂O₃ + θ-Al₂O₃ → α-Al₂O₃ path. Moreover, the pH value affects not only the morphology of aluminum hydroxide particles which changes from ultrafine floccules through 50 nm blowballs then to 150 nm irregular agglomerates with increasing pH value but also the microstructures of final decomposition products of aluminum hydroxides.     

Synthesis of plate-like α-Al2O3 single-crystal particles in NaCl–KCl flux using Al(OH)3 powders as starting materials

Plate-like α-Al₂O₃ single-crystal particles were successfully synthesized in NaCl–KCl flux using Al(OH)₃ powders as starting materials, and the influence of pre-calcining of Al(OH)₃ powders on the phase formation and morphology of α-Al₂O₃ powders was focused. When Al(OH)₃ powders are used as starting materials, the synthesized product at 900 °C is mainly composed of α-Al₂O₃ and κ-Al₂O₃, and most synthesized particles show alveolate morphology. At 1100 °C, single-phase α-Al₂O₃ powders are developed, in which there are many aggregations of intensively bound plate-like particles. In contrast, using porous amorphous Al₂O₃ powders obtained by pre-calcining Al(OH)₃ powders at 550 °C for 3 h as the starting material, plate-like α-Al₂O₃ single-crystal particles can be well developed above 900 °C. The reason of the influence of pre-calcining of Al(OH)₃ powders on the phase formation and morphology of α-Al₂O₃ powders is also discussed in the paper.     

Preparation and magnetic properties of iron titanium oxide nanotube arrays

FeTi alloy was prepared by a vacuum smelting method, iron titanium oxide nanotube arrays have been made directly by anodization of the FeTi alloy. Morphologies and microstructures of the samples were characterized by scanning electron microscope, transmission electron microscope, and X-ray diffractometer. Influences of temperature and H₂O concentration on the morphologies of the nanotube arrays have been discussed in detail. Magnetic properties of the samples have also been investigated. The as-prepared samples were amorphous. When annealed at 500 °C and 550 °C, pesudobrookite Fe₂TiO₅ was obtained. At 600 °C, there were mixed Fe₂TiO₅, rutile TiO₂, and α-Fe₂O₃. Magnetic performance of the nanotube arrays exhibited high sensitivity to temperature and changed interestingly upon annealing. The values of the coercivity and remanence were 340 Oe and 0.061 emu/g respectively for the sample annealed at 550 °C.     

Agglomeration of α-Al2O3 powders prepared by gel combustion

Ultrafine α-Al₂O₃ powders were prepared by a gel combustion method and the agglomeration characteristic of the resultant powders was studied. A variety of fine crystallite α-Al₂O₃ powders with different agglomeration structures could be obtained by altering the citrate-to-nitrate ratio γ and calcining the precursors at 1050 °C for 2 h. All the powders were of nearly equivalent crystallite size (60–80 nm) except for the P1 powder (113 nm) from the gel with γ = 0.033. The primary crystallites of the obtained α-Al₂O₃ powders were formed into large secondary particles with different degree of agglomeration. Except for the powder P1, the mean particle sizes from specific surface area and particle size distribution measurement increase with increasing citrate-to-nitrate ratio in the fuel-lean condition and decrease in the fuel-rich condition. Densities of alumina ceramics from powders P4 and P5 sintered at different temperatures were relatively low due to the wide particle size distribution.     

Synthesis and characterization of Al2O3 nanopowders by a simple chitosan-polymer complex solution route

Al₂O₃ nanopowders were synthesized by a simple chitosan-polymer complex solution route. The precursors were calcined at 800–1200 °C for 2 h in air. The prepared samples were characterized by XRD, FTIR and TEM. The results showed that for the precursors prepared with pH 3–9 γ-Al₂O₃ and δ-Al₂O₃ are the two main phases formed after calcination at 800–1000 °C. Interestingly, when the precursor prepared with pH 2 was used, α-Al₂O₃ was formed after calcination at 1000 °C, and pure α-Al₂O₃ was obtained after calcination at 1200 °C. The crystallite sizes of the prepared powders were found to be in the range of 4–49 nm, as evaluated by the XRD line broadening method. TEM investigation revealed that the Al₂O₃ nanopowders consisted of rod-like shaped particles and nanospheres with particle sizes in the range of 10–300 nm. The corresponding selected-area electron diffraction (SAED) analysis confirmed the formation of γ- and α-Al₂O₃ phases in the samples.     

Investigation of surface modification of rutile TiO2 nanoparticles with SiO2/Al2O3 on the properties of polyacrylic composite coating

Surface modification and characterization of TiO₂ nanoparticles as an additive in a polyacrylic clear coating were investigated. For the improvement of nanoparticles dispersion and the decreasing of photocatalytic activity, the surface of nanoparticles was modified with binary SiO₂/Al₂O₃. The surface treatment of TiO₂ nanoparticles was characterized with FTIR. Microstructural analysis was done by AFM. The size, particle size distribution and zeta potential of TiO₂ nanoparticles in water dispersion was measured by DLS method. For the evaluation of particle size and the stability of nanoparticles in water dispersions with higher solid content the electroacoustic spectroscopy was made. To determine the applicability and evaluate the transmittance of the nano-TiO₂ composite coatings UV–VIS spectroscopy in the wavelength range of 200–800 nm was employed. The results showed that surface treatment of TiO₂ nanoparticles with SiO₂/Al₂O₃ improves nanoparticles dispersion and UV protection of the clear polyacrylic composite coating.     

Reduction of NO by CO on Cu/ZrO2/Al2O3 catalysts: Characterization and catalytic activities

ZrO₂, γ-Al₂O₃ and ZrO₂/γ-Al₂O₃-supported copper catalysts have been prepared, each with three different copper loads (1, 2 and 5 wt%), by the impregnation method. The catalysts were characterized by nitrogen adsorption (BET), X-ray diffraction (XRD), temperature programmed reduction (TPR) with H₂, Raman spectroscopy and electronic paramagnetic resonance (EPR). The reduction of NO by CO was studied in a fixed-bed reactor packed with these catalysts and fed with a mixture of 1% CO and 1% NO in helium. The catalyst with 5 wt% copper supported on the ZrO₂/γ-Al₂O₃ matrix achieved 80% reduction of NO. Approximately the same rate of conversion was obtained on the catalyst with 2 wt% copper on ZrO₂. Characterization of these catalysts indicated that the active copper species for the reduction of NO are those in direct contact with the oxygen vacancies found in ZrO₂.     

Synthesis of self-organized mixed oxide nanotubes by sonoelectrochemical anodization of Ti-8Mn alloy

Self ordered arrays of titanium manganese mixed oxide nanotubes were prepared by anodization of Ti8Mn alloy (UNS R56080) under ultrasonication in diluted ethylene glycol containing fluoride. The dimensions of the nanotubes (diameter: 20-100 nm and length: 0.5-2.0 μm) could be tuned by changing the synthesis parameters. The as-anodized nanotubes showed a stoichiometry of (Ti,Mn)O₂. Upon annealing at 500 °C in oxygen atmosphere, the nanotubes contained a mixture of anatase + rutile phases of TiO₂ and Mn₂O₃. The composition of the oxide nanotubes was influenced by the chemistry of the phases present in the alloy. More manganese content was observed in the oxide formed on the β-phase than in the oxide layer of α-phase. Anodization in the ultrasonic field increased the kinetics of nanotubular oxide formation and resulted in homogeneous ordering of the nanotubular arrays as compared to the anodization by conventional stirring in the fluoride containing ethylene glycol solution. Whereas, anodization in aqueous acidified fluoride solutions resulted in severe attack of the β-phase and did not show presence of nanotubular oxide structure.     

Effect of different nucleation catalysts on the crystallization of Li2O–ZnO–MgO–Al2O3–SiO2 glasses

Based on local raw materials, a range of LiZnMg aluminosilicate glasses were prepared to investigate the influence of TiO₂, Cr₂O_3, and ZrO₂ on the crystallization behaviour and thermal expansion characteristics. Differential thermal analysis showed that the crystallization propensity increases in the order TiO₂ > Cr₂O₃ > ZrO₂. Virgilite, β-spodumene ss, gahnite, enstatite and cristobalite were formed in the prepared glass-ceramics. The microstructure of glass-ceramic samples showed growths of rounded and subrounded grains in the base sample, whereas, somewhat rod-like and accumulated growths appeared in samples containing ZrO₂. However, a rather homogeneous texture of accumulated growths was developed in glass-ceramics containing TiO₂ and Cr₂O₃. The coefficient of thermal expansion of parent glasses was sensitive to the type of nucleating agent added (Cr₂O₃ > TiO₂ > ZrO₂) varying from 24.8 × 10⁻⁷ to 65.1 × 10⁻⁷ °C⁻¹ being almost unchanged with the heat-treatment. The microhardness values of glass-ceramic samples were in the 763–779 kg/mm² range.     

Ultra-high temperature ablation behavior of Ti2AlC ceramics under an oxyacetylene flame

The linear and mass ablation rates of Ti₂AlC ceramics under an oxyacetylene flame at a temperature up to 3000 °C were examined by measuring the dimensions and weight change of the ablated samples. The linear ablation rate was decreased from 0.14 μm s⁻¹ for the first 30 s of the ablation to 0.08 μm s⁻¹ after 180 s. Ti₂AlC ceramics gained small amounts of weight upon ablation, which is attributed to the formation of oxidation products on the ablated surface. The ablation surface exhibits a two-layer structure: an oxide outer layer, consisting mainly of α-Al₂O₃ and TiO₂ and some Al₂TiO₅, and a porous sub-surface layer containing Ti₂Al_1−xC and TiC_xO_y. With increasing ablation time, the content of TiO₂ and Al₂TiO₅ in the outer layer increased, and more pores developed in the sub-surface layer. The thermal oxidation of Ti₂AlC under the flame and scouring of the viscous oxidation products by high-speed flow of gas torch are the main ablation mechanisms.