Synthesis of amphiphilic triblock copolymers and application for morphology control of calcium carbonate crystals

A series of amphiphilic triblock copolymers poly(ethylene glycol)-block-poly(acrylic acid)-block-poly(n-butyl acrylate) (PEG-b-PAA-b-PnBA) differing only in the relative block lengths were synthesized by the acid-catalyzed elimination of the tert-butyl groups from poly(ethylene glycol)-block-poly(tert-butyl acrylate)-block-poly(n-butyl acrylate) (PEG-b-PtBA-b-PnBA), which was synthesized by atom-transfer radical polymerization (ATRP). The degree of polymerization, molecular weight and percentage of hydrolysis of the product PEG-b-PAA-b-PnBA were studied by gel permeation chromatography (GPC), NMR and matrix-assisted laser desorption/ionization time-of-flight mass spectroscopy (MALDI-TOF-MS). Dynamic light scattering (DLS) and transmission electron microscopy (TEM) were used to study the aggregation states of copolymers in water solution. The radii of the copolymer micelles shrink as Ca²⁺ is introduced into the solutions. The crystallization behaviors of calcium carbonate controlled by copolymer 1 (PEG₁₁₂-b-PAA₈₆-b-PnBA₆₀) and copolymer 2 (PEG₁₁₂-b-PAA₄₀-b-PnBA₇₂) differing mainly in the length of PAA block were systematically studied. It was found that the crystallization products are composed of calcite and vaterite, and the ratio of vaterite to calcite increases with increasing the concentration of copolymer 1. For copolymer 2, however, only calcite is obtained at all the concentration range investigated in this work.     

Synthesis and characterisation of hydroxyl end-capped telechelic polymers with poly(methyl methacrylate)-block-poly(n-butyl acrylate) backbones via atom transfer radical polymerisation

Hydroxyl end-capped telechelic polymers with poly(methyl methacrylate)-block-poly(n-butyl acrylate) (PMMA-b-PBA) backbones have been prepared via atom transfer radical polymerisation (ATRP) together with a nucleophilic substitution reaction. A hydroxyl-functionalised PMMA macroinitiator (HO-PMMA-Br) was prepared via ATRP at the optimised reaction temperature (60 °C) using 2-hydroxyethyl 2-bromoisobutyrate as the initiator. The high functionality of the bromo end group in the macroinitiator was confirmed by both ¹H NMR technique and a chain-extension reaction. Electrospray ionisation mass spectrometer proved to be a valuable tool for characterising PMMAs with a bromo end group (PMMA-Br), which provided signals corresponding to the intact polymers although multiply charged polymer chains were observed. The well-defined block copolymers HO-PMMA-b-PBA-Br were obtained by the ATRP of n-butyl acrylate using HO-PMMA-Br as a macroinitiator in a one-pot reaction at 100 °C. The kinetics as well as the dependence of the M_n,SEC and PDIs of the obtained block copolymers on the conversions of n-butyl acrylate in the chain-extension reaction suggested negligible radical termination during the reaction, demonstrating that the well-defined HO-PMMA-b-PBA-Br with a high functionality of bromo end group were obtained. The nucleophilic substitution reaction of a monohydroxyl-functionalised block copolymer HO-PMMA-b-PBA-Br with 5-amino-1-pentanol in dimethyl sulfoxide at room temperature was verified with ¹H and ¹³C NMR techniques, which resulted in a series of telechelic polymers HO-PMMA-b-PBA-OH with a functionality of hydroxyl groups up to 1.7 according to the gradient polymer elution chromatography.     

Amphiphilic cylindrical brushes with poly(acrylic acid) core and poly(n-butyl acrylate) shell and narrow length distribution

Core-shell cylindrical polymer brushes with poly(t-butyl acrylate)-b-poly(n-butyl acrylate) (PtBA-b-PnBA) diblock copolymer side chains were synthesized via ‘grafting from’ technique using atom transfer radical polymerization (ATRP). The formation of well-defined brushes was confirmed by GPC and ¹H NMR. Multi-angle light scattering (MALS) measurements on brushes with 240 arms show that the radius of gyration scales with the degree of polymerization of the side chains with an exponent of 0.57±0.05. The hydrolysis of the PtBA block of the side chains resulted amphiphilic cylindrical core-shell nanoparticles. In order to obtain a narrow length distribution of the brushes, the backbone, poly(2-hydroxyethyl methacrylate), was synthesized by anionic polymerization in addition to ATRP. The characteristic core-shell cylindrical structure of the brush was directly visualized on mica by scanning force microscopy (SFM). Brushes with 1500 block copolymer side chains and a length distribution of l_w/l_n=1.04 at a total length l_n=179 nm were obtained. By choosing the proper solvent in the dip-coating process on mica, the core and the shell can be visualized independently by SFM.     

Synthesis of block copolymers for surface functionalization with stimuli-responsive macromolecules

Using block copolymers with poly(n-butyl acrylate) (PBA) as anchor block being capable to tether the temperature-responsive block poly(N-isopropylacrylamide) (PNIPAAm) to the surface, polysulfone (PSf) films were functionalized applying an adsorption/surface entrapment process. Homo and block copolymer synthesis was investigated applying atom transfer radical polymerization (ATRP) using tris(2-(dimethylamino)ethyl)amine (Me₆TREN), CuCl and N,N-dimethylformamide (DMF). On basis of the determined critical micelle concentration of the block copolymers, surface functionalization of PSf was performed from an aqueous solution containing 25 vol% dimethylacetamide. These functionalized surfaces exhibit reversible temperature dependent properties due to the lower critical solution temperature (LCST) of PNIPAAm as can be proven by contact angle measurement. Furthermore, the beneficial effect of the PBA block with adjusted molecular weight on the stability of these coatings was proven. This surface functionalization method has various potential applications and the resulting surfaces are anticipated to exhibit actively triggerable ‘chaotic’ properties as basis of an efficient anti-biofouling strategy.     

Preparation of water-repellent cotton fabrics from fluorinated diblock copolymers and evaluation of their durability

Two fluorinated diblock copolymers were prepared, characterized, and used to coat cotton fabrics. These copolymers included poly[2-(perfluorohexyl)ethyl acrylate]-block-poly[(triisopropyloxysilyl)propyl methacrylate] (PFHEA-b-PIPSMA) and poly[2-(perfluorohexyl)ethyl acrylate]-block-poly(glycidyl methacrylate) (PFHEA-b-PGMA). The PFHEA block provided the coatings with a low surface tension to help impart water-repellency, while the PIPSMA or PGMA blocks (bearing alkoxysilane or epoxide groups, respectively) allowed the anchoring of the copolymers onto the cotton fibers. A simple coating procedure was used to yield water-repellent cotton fabrics. Water contact angles were measured to evaluate the durability of the treated cotton fabrics after they had been subjected to extraction, washing and laundry tests. These results revealed that cotton fabrics coated with PFHEA-b-PIPSMA were rendered hydrophobic, but their stability was relatively poor. Meanwhile, cotton fabrics coated with PFHEA-b-PGMA exhibited water contact angles higher than 150° and retained their water-repellency even under harsh test conditions.     

Poly(n-butyl methacrylate) end-capped polyrotaxanes via ATRP initiated with α-cyclodextrin and Pluronic 17R4 based inclusion complexes

A series of polyrotaxane (PR)-based triblock copolymers comprising a PR middle block and poly(n-butyl methacrylate) (PBMA) flanked blocks were prepared via bulk ATRP of n-butyl methacrylate initiated with polypseudorotaxanes self-assembled from α-cyclodextrins (α-CDs) with 2-bromoisobutyryl terminated Pluronic 17R4 at 35 °C. Their structure was verified by ¹H NMR, FTIR, GPC, WXRD and TGA analyses. The dethreading of entrapped α-CDs during the polymerization process was effectively impeded through an elaborated choice of Pluronic 17R4, a PPG–PEG–PPG triblock copolymer, in which α-CDs site-selectively include with the middle PEG block and are inhibited by the flanked PPG blocks. The degree of polymerization of attached PBMA blocks appeared to be tunable to some extent. The polydispersity index of the resulting PR-based triblock copolymers is in a low range of 1.28–1.50. As an attempt toward the materialization of these unique supramolecular polymers, a selected sample was dissolved in methylene dichloride and electrospun into micro-sized particles. Nevertheless, they can be not only casted into tough films but also melt extruded into sticks.     

Atomic force microscopy study of self‐assembly behaviors of hydrophobic poly(n‐butyl methacrylate)‐block‐polydimethylsiloxane‐block‐poly(n‐butyl methacrylate) ABA triblock copolymers

Poly(n‐butyl methacrylate)‐block‐polydimethylsiloxane‐block‐poly(n‐butyl methacrylate) (PBMA‐block‐PDMS‐block‐PBMA) ABA triblock copolymers were synthesized successfully via atom‐transfer radical polymerization using PDMS as macroinitiator. The effects of PDMS content and substrate nature on self‐assembly behaviors of PBMA‐block‐PDMS‐block‐PBMAs were systematically studied using atomic force microscopy. Two series of triblock copolymers with different molecular weights and compositions, i.e. PBMA‐block‐PDMSA12‐block‐PBMAs and PBMA‐block‐PDMSA21‐block‐PBMAs, were used, where the latter were of a higher PDMS content than the former. On silicon wafer, it was found that only spherical structures formed after annealing films spin‐coated from chloroform solutions of PBMA‐block‐PDMSA12‐block‐PBMAs. In contrast, films of PBMA‐block‐PDMSA21‐block‐PBMAs formed semi‐continuous structures. On mica wafer, it was found that ordered cylindrical pores formed after annealing films spin‐coated from chloroform solutions of PBMA‐block‐PDMSA12‐block‐PBMAs. In contrast, films of PBMA‐block‐PDMSA21‐block‐PBMAs formed isolated cylinders or worm‐like morphologies. Copyright © 2011 Society of Chemical Industry     

Physical properties of poly(cyclohexyl methacrylate)-b-poly(iso-butyl acrylate)-b-poly(cyclohexyl methacrylate) triblock copolymers synthesized by controlled radical polymerization

The microphase segregation of different poly(cyclohexyl methacrylate)-b-poly(iso-butyl acrylate)-b-poly(cyclohexyl methacrylate), PCH-b-PiBA-b-PCH, triblock copolymers obtained by atom transfer radical polymerization has been evaluated by dynamic mechanical thermal analysis through location of the two relaxations ascribed to cooperative motions of each block. Additionally, other secondary relaxations have been found, whose characteristics are also dependent on molecular weight of outer and rigid segments. The length of these hard blocks influences significantly the stiffness and microhardness found in these triblock copolymers. These two mechanical parameters increase as molecular weight of poly(cyclohexyl methacrylate) does. The morphological aspects have been examined by small angle X-ray scattering and atomic force microscopy.     

Synthesis of versatile TIPNO-based alkoxyamines

The versatile chloromethyl TIPNO-based alkoxyamine was efficiently transformed into other valuable functionalised TIPNO-based alkoxyamines such as amino alkoxyamines which are interesting initiators for block copolymers and bisalkoxyamines in good yield and in two steps at the most. One bisalkoxyamine has allowed to prepare well-defined polystyrene-b-poly(n-butyl acrylate)-b-polystyrene symmetrical triblock copolymer. The last representative example of such alkoxyamines is a styrenic alkoxyamine which was copolymerized with styrene to afford branched polystyrene. Finally, for the first time branched poly(n-butyl acrylate) by nitroxide mediated radical polymerization was obtained and was a efficient macroinitiator of styrene, which indicates that the radical polymerization mediated by this styrenic alkoxyamine is living.     

Contact Time and Temperature Dependencies of Tack in Polyacrylic Block Copolymer Pressure-Sensitive Adhesives Measured by the Probe Tack Test

The adhesion strength of an adhesive is affected by two factors: the development of interfacial adhesion and the cohesive strength of the adhesive. In order to evaluate the relative contributions of these two factors, the tack of polyacrylic block copolymer-based adhesives was measured using a probe tack test. For this purpose, three model adhesives were prepared: poly(methyl methacrylate)-block-poly(n-butyl acrylate)-block-poly(methyl methacrylate) triblock copolymer (A), a mixture of the triblock and poly(methyl ethacrylate)-block-poly(n-butyl acrylate) diblock copolymer (7/3, w/w) (B), and a mixtureof the triblock and poly(n-butyl acrylate) oligomer (8/2, w/w) (C). The tack measured at room temperature was in the order B ≈ C > A and increased gradually with an increase in the contact time. The temperature dependence of tack showed peak tack values above room temperature, and the peak tack temperature was in the order A > B > C. The storage and loss moduli measured by dynamic mechanical analysis were also in the order A > B > C. The molecular mobility of the poly(n-butyl acrylate) unit in the block copolymer measured by H-pulse NMR was in the order C> B > A. It was concluded from these results that the relative contribution of interfacial adhesion to the tack of the different systems was in the order C > B > A.     

pH responsive nanoplates from bulk self-assembly of UV-crosslinkable poly(tert-butyl acrylate)-block-poly(2-cinnamoyloxyethyl methacrylate)

We report the dispersed nanoplates prepared from bulk self-assembly of diblock copolymer poly(tert-butyl acrylate)-block-poly(2-cinnamoyloxyethyl methacrylate) (PtBA-b-PCEMA) with PCEMA as a UV-crosslinkable segment and PtBA as a hydrolysable segment. PtBA-b-P(HEMA-TMS) was synthesized through a two step ATRP and functionalized to PtBA-b-PCEMA. The diblock copolymer with 55.7 % weight ratio of PCEMA bulk was assembled into lamellar morphology and characterized by small-angle X-ray scattering (SAXS). After UV-crosslinking, the dispersed nanoplates were prepared by dispersing the crosslinked bulk self-assembly in a good solvent of the PtBA segment and characterized by transmission electron microscopy (TEM). The dispersed nanoplates have crosslinked PCEMA as the cores and the solubilized PtBA as the coronas. After hydrolysis of the PtBA segment into poly(acrylic acid) (PAA), the crosslinked nanoobjects could be dispersed in water and showed reversible pH-responsibility.     

Synthesis, morphology and mechanical properties of linear triblock copolymers based on poly(α-methylene-γ-butyrolactone)

A series of well-defined triblock copolymers containing middle soft poly(n-butyl acrylate) (PBA) block and outer hard blocks of poly(α-methylene-γ-butyrolactone) homopolymer (PMBL) or random poly (α-methylene-γ-butyrolactone)-r-poly(methyl methacrylate) copolymer (PMBL-r-PMMA) were synthesized by atom transfer radical polymerization (ATRP). Phase separated morphologies of cylindrical or spherical hard block domains arranged in the soft PBA matrix were observed by atomic force microscopy and small-angle X-ray scattering. The mechanical and thermal properties of the copolymers were thoroughly characterized and their thermoplastic elastomer behavior was studied. Dynamic mechanical analysis (DMA) showed for all PMBL-b-PBA-b-PMBL copolymers a very broad rubbery plateau range extending up to temperatures of 300 °C. Replacement of the PMBL hard block with the less brittle PMBL-r-PMMA resulted in an improvement of the tensile properties, without compromising the very good thermal stability of the materials.     

Comparison of thermomechanical properties of statistical, gradient and block copolymers of isobornyl acrylate and n-butyl acrylate with various acrylate homopolymers

Well-defined statistical, gradient and block copolymers consisting of isobornyl acrylate (IBA) and n-butyl acrylate (nBA) were synthesized via atom transfer radical polymerization (ATRP). To investigate structure-property correlation, copolymers were prepared with systematically varied molecular weights and compositions. Thermomechanical properties of synthesized materials were analyzed via differential scanning calorimetry (DSC), dynamic mechanical analyses (DMA) and small-angle X-ray scattering (SAXS). Glass transition temperature (T_g) of the resulting statistical poly(isobornyl acrylate-co-n-butyl acrylate) (P(IBA-co-nBA)) copolymers was tuned by changing the monomer feed. This way, it was possible to generate materials which can mimic thermal behavior of several homopolymers, such as poly(t-butyl acrylate) (PtBA), poly(methyl acrylate) (PMA), poly(ethyl acrylate) (PEA) and poly(n-propyl acrylate) (PPA). Although statistical copolymers had the same thermal properties as their homopolymer equivalents, DMA measurements revealed that they are much softer materials. While statistical copolymers showed a single T_g, block copolymers showed two T_gs and DSC thermogram for the gradient copolymer indicated a single, but very broad, glass transition. The mechanical properties of block and gradient copolymers were compared to the statistical copolymers with the same IBA/nBA composition.     

Solvent vapor induced dewetting in diblock copolymer thin films

The dewetting pattern development of thin film of poly(styrene)-block-poly(methyl methacrylate) (PS-b-PMMA) diblock copolymer has been studied after ‘annealing’ in the PMMA block selective solvent vapor. Initially, typical circular dewetted holes are observed. Further annealing, however, results in the formation of fractal-like holes. The heterogeneous stress induced by the residual solvent remaining in the film after spin-coating induces the anisotropy of the polymer mobility during the annealing process, which triggers the formation of the intriguing surface patterns.     

A new approach in the study of tethered diblock copolymer surface morphology and its tethering density dependence

A poly(l-lactic acid)-block-polystyrene-block-poly(methyl methacrylate) (PLLA-b-PS-b-PMMA) triblock copolymer was synthesized with a crystalline PLLA end block. Single crystals of this triblock copolymer grown in dilute solution could generate uniformly tethered diblock copolymer brushes, PS-b-PMMA, on the PLLA single crystal substrate. The diblock copolymer brushes exhibited responsive, characteristic surface structures after solvent treatment depending upon the quality of the solvent in relation to each block. The chemical compositions of these surface structures were detected via the surface enhanced Raman scattering technique. Using atomic force microscopy, the physical morphologies of these surface structures were identified as micelles in cyclohexane and “onion”-like morphologies in 2-methoxyethanol, especially when the PS-b-PMMA tethered chains were at low tethering density.     

Aqueous lubricating properties of charged (ABC) and neutral (ABA) triblock copolymer chains

Application of charged polymer chains as additives for lubricating neutral surfaces in aqueous environment, especially via polymer physisorption, is generally impeded by the electrostatic repulsion between adjacent polymers on the surface. In this study, we have investigated the adsorption and aqueous lubricating properties of an amphiphilic triblock copolymer, comprised of a neutral poly(ethylene glycol) (PEG) block, a hydrophobic poly(2-methoxyethyl acrylate) (PMEA) block, and a charged poly(methacrylic acid) (PMAA) block, namely PEG-b-PMEA-b-PMAA. After adsorption onto a nonpolar hydrophobic surface from aqueous solution, an equal and homogeneous mixture of neutral PEG and charged PMAA chains is formed on the surface, with an adsorbed polymer mass comparable to its fully neutral counterpart, PEG-b-PMEA-b-PEG. The lubricity of PEG-b-PMEA-b-PMAA showed significant improvement compared to fully charged polymer chains, e.g. poly(acrylic acid)-block-poly(2-methoxyethyl acrylate) (PAA-b-PMEA), which is attributed to dilution of charged moieties on the surface and subsequent improvement of the lubricating film stability.     

Design of novel poly(methyl vinyl ether) containing AB and ABC block copolymers by the dual initiator strategy

A new set of block copolymers containing poly(methyl vinyl ether) (PMVE) on one hand and poly(tert-butyl acrylate), poly(acrylic acid), poly(methyl acrylate) or polystyrene on the other hand, have been prepared by the use of a novel dual initiator 2-bromo-(3,3-diethoxy-propyl)-2-methylpropanoate. The dual initiator has been applied in a sequential process to prepare well-defined block copolymers of poly(methyl vinyl ether) (PMVE) and hydrolizable poly(tert-butyl acrylate) (PtBA), poly(methyl acrylate) (PMA) or polystyrene (PS) by living cationic polymerization and atom transfer radical polymerization (ATRP), respectively. In a first step, the Br and acetal end groups of the dual initiator have been used to generate well-defined homopolymers by ATRP (resulting in polymers with remaining acetal function) and living cationic polymerization (PMVE with pendant Br end group), respectively. In a second step, those acetal functionalized polymers and PMVE-Br homopolymers have been used as macroinitiators for the preparation of PMVE-containing block copolymers. After hydrolysis of the tert-butyl groups in the PMVE-b-ptBA block copolymer, PMVE-b-poly(acrylic acid) (PMVE-b-PAA) is obtained. Chain extension of the AB diblock copolymers by ATRP gives rise to ABC triblock copolymers. The polymers have been characterized by MALDI-TOF, GPC and ¹H NMR.     

Polymer-layered silicate nanocomposites prepared through in situ reversible addition-fragmentation chain transfer (RAFT) polymerization

Reversible addition-fragmentation chain transfer (RAFT) polymerizations were performed in the presence of organically modified clays and successfully prepared polystyrene-, poly(methyl methacrylate)-, and poly(n-butyl acrylate)-layered silicate nanocomposites. The polymers had well-defined molecular weights and low polydispersities, as expected from RAFT polymerizations. The morphology of polystyrene-, and poly(n-butyl acrylate)-nanocomposites were found to be exfoliated using montmorillonite modified with N,N-dimethyl-n-hexadecyl-(4-vinylbenzyl) ammonium (MMT-VB16). In the case of PMMA nanocomposite, the structure was a mixture of intercalated and exfoliated when MMT-VB16 was used, while the use of montmorillonite modified with 2-methacryloyloxyethyl-hexadecyldimethyl ammonium (MMT-MA16) resulted in exfoliation.     

Core-shell polyacrylate and polystyrene-block-polyacrylate stars

The polymerization of p-(iodomethyl)styrene (PIMS) yields well-defined branched polymers with reactive iodomethyl groups. The branched poly[p-(iodomethyl)styrene] was used as the transfer agent in the iodine mediated radical polymerization of vinyl monomers. The polymerization proceeds in a controlled way and yields polystyrene and poly(t-butyl acrylate) star polymers with reactive groups at the end of their arms. Polymers so obtained were also used to prepare stars with block copolymer arms: polystyrene-block-poly(t-butyl acrylate). The characterization of star structures was performed by NMR and gel permeation chromatography with absolute molar mass detection (MALLS). Preliminary characterization of the thermal properties of these novel materials is reported.     

Well-defined dibenzocyclooctyne end functionalized polymers from atom transfer radical polymerization

The dibenzocyclooctyne end functionalized agent 1 was designed as atom transfer radical polymerization (ATRP) initiator. The ATRP was then explored on three types of monomers widely used in free radical polymerization: methyl methacrylate, styrene, and acrylates (n-butyl acrylate and tert-butyl acrylate). The living polymerization behaviors were obtained for the methyl methacrylate and styrene monomers. The SPAAC click reactivity of dibenzocyclooctyne end group were demonstrated by successfully reacting with azide functionalized small chemical agents and polymers. Various topological polymers such as block and brush polymers were produced from strain-promoted azide-alkyne cycloaddition reaction (SPAAC) using the resultant dibenzocyclooctyne end functionalized poly(methyl methacrylate)/polystyrene as building blocks. For the acrylates, however, the polymerization did not hold the living characteristics with the dibenzocyclooctyne end functionalized ATRP initiator 1.