The effect of asparaginase on acrylamide formation in French fries

Acrylamide formation in French fries was investigated in relation to blanching and asparaginase soaking treatments before final frying. Par-fried potatoes of Bintje variety were prepared by cutting strips (0.8 × 0.8 × 5 cm) which were blanched at 75 °C for 10 min. Unblanched strips were used as the control. Control or blanched strips were then dried at 85 °C for 10 min and immediately partially fried at 175 °C for 1 min. Finally, frozen par-fried potatoes were fried at 175 °C for 3 min to obtain French fries. Pre-drying of raw or blanched potato strips did not generate acrylamide formation as expected. Partial frying of pre-dried control potato strips generated 370 μg/kg of acrylamide and the final frying determined French fries with 2075 μg/kg of acrylamide. When control potato strips were treated with a 10000 ASNU/l asparaginase solution at 40 °C for 20 min, the acrylamide formation in French fries was reduced by 30%. When blanched potato strips were treated in the same way, the produced French fries have 60% less acrylamide content than blanched strips without the enzyme treatment. Soaking of blanched potato strips (75 °C, 10 min) in an 10000 ASNU/l asparaginase solution at 40 °C for 20 min is an effective way to reduce acrylamide formation after frying by reducing the amount of one of its important precursors such as asparagine.     

Effect of microwave pre-thawing of frozen potato strips on acrylamide level and quality of French fries

The objective of this study was to reduce frying time, and hence acrylamide level of French fries by microwave pre-thawing of frozen potato strips. Effect of this pre-treatment on acrylamide content and quality attributes of French fries was determined. Frozen par-fried potato strips (8.5 × 8.5 × 70 mm) were thawed in a microwave oven prior to final frying in sunflower oil at 170, 180, and 190 °C. Potato strips that were final fried without pre-thawing were considered as the control. Acrylamide analysis was performed by liquid chromatography–mass spectrometry (LC–MS) method. Microwave pre-thawing of frozen strips reduced the acrylamide level of French fries by 10% (from 17.7 to 15.9 ng/g), 89% (from 72.1 to 8.0 ng/g), and 64% (from 50.5 to 18.4 ng/g) for frying at 170, 180, and 190 °C, respectively, in comparison to the control samples. Quality attributes (texture, color, and oil content) of pre-treated strips were found to be comparable to those of the control.     

Development and experimental validation of a frying model to estimate acrylamide levels in French fries

ABSTRACT:  In this study, a numerical model was developed to simulate frying of potato strips and estimate acrylamide levels in French fries. Heat and mass transfer parameters determined during frying of potato strips and the formation and degradation kinetic parameters of acrylamide obtained with a sugar–asparagine model system were incorporated within the model. The effect of reducing sugar content (0.3 to 2.15 g/100 g dry matter), strip thickness (8.5 × 8.5 mm and 10 × 10 mm), and frying time (3, 4, 5, and 6 min) and temperature (150, 170, and 190 °C) on resultant acrylamide level in French fries was investigated both numerically and experimentally. The model appeared to closely estimate the acrylamide contents, and thereby may potentially save considerable time, money, and effort during the stages of process design and optimization.     

Optimization of the blanching process to reduce acrylamide in fried potatoes

A central composite design was used to study the effect of blanching time and temperature on the extraction of reducing sugars from potato strips and slices. After frying, the impact of both factors on the acrylamide content in French fries and potato crisps was evaluated. Acrylamide could be lowered more efficiently in potato crisps compared to French fries, due to a more pronounced extraction of sugars from potato slices upon blanching. In both products, blanching temperature was the main influencing factor for sugar extraction and subsequent acrylamide mitigation. Blanching at temperatures of about 70 °C for a short period of time (about 10 min) was more efficient compared to blanching at lower temperatures, which appeared more time-consuming. However, the extraction efficiency of reducing sugars was over 10% lower when the potato cuts were blanched in water which was previously used for blanching, leading to over 10% less reduction in the final acrylamide content.     

On the Possibility of Nonfat Frying using Molten Glucose

Fried products impose a health concerns due to considerable amount of oil they contain. Production of snack foods with minimal oil content and good management of oil during frying to minimize the production of toxic compounds continue to be challenging aims. This paper aims to investigate the possibility of producing a fat‐free food snack by replacing frying oil with a nonfat medium. Glucose was melted and its temperature was then brought to 185 °C and used to fry potato strips, to obtain a product referred here as glucose fries. The resulting product was compared with French fries prepared conventionally under conditions that resulted in similar final moisture content. The resulting products were also examined for crust formation, texture parameters, color development and glucose content. Stereo microscope images showed that similar crusts were formed in the glucose fries and French fries. Texture parameters were found to be similar for both products at 5 and 2 mm penetration depth. The maximum hardness at 2 mm penetration depth was also similar for both products, but different from cooked potato. The color development that characterized French fries was also observed in glucose fries. The glucose content in glucose fries was found to be twice the content of French fries, which is to be expected because glucose absorbed or adhered to the surface. In conclusion, glucose fries, with similar texture and color characteristics to that of French fries, can be prepared by using a nonfat frying medium.     

Is lowering reducing sugars concentration in French fries an effective measure to reduce acrylamide concentration in food service establishments?

The objective of this study was to obtain insight into the actual effectiveness of lowering reducing sugars concentration in par-fried potato strips on the concentration and variation of acrylamide in French fries prepared in real-life situations in food service establishments. Acrylamide, frying time, frying temperature, and reducing sugars were measured and characteristics of fryers were recorded. Data showed that the use of par-fried potato strips with lower concentrations of reducing sugars than the commonly used potato strips was an effective measure to reduce acrylamide concentrations in French fries prepared under standardised frying conditions. However, there was still large variation in the acrylamide concentrations in French fries, although the variation in reducing sugars concentrations in low and normal types of par-fried potato strips was very small and the frying conditions were similar. Factors that could affect the temperature-time profile of frying oil were discussed, such as setting a lower frying temperature at the end than at the start of frying, product/oil ratio and thawing practice. These need to be controlled in daily practice to reduce variation in acrylamide.     

Changes of polysaccharide content and texture of potato during French fries production

The purpose of the present study was to determine the changes in non-starch polysaccharide and lignin contents of potato during French fries production and also the relationship between the texture of the finished product and half-products, as a result of processing at each stage under investigation. The samples for laboratory studies were taken from potato tubers, strips and French fries collected from nine locations of a technological line. The greatest changes in non-starch polysaccharide content and texture of potatoes resulted from blanching and frying. The texture of French fries was mainly affected by pectin and cellulose. The texture of French fries can be predicted from the measurements of the texture of potato strips after blanching.     

Effects of Processing Conditions on Qualities of Rice Fries

ABSTRACT Two rice flour mixtures, 2 extruding temperatures, and 2 insert sizes were used to develop rice fries. The extruded material was cut into pieces 7 to 8‐cm long, prefried in rice oil at 180°C for 20 s, and kept frozen until final frying for another 70 s. The rice fries were evaluated 5 min and 10 min after final frying for their lipid, moisture, and instrumental texture characteristics. Extruding temperature, rice cultivar, and insert size were significantly related to fat content, moisture, hardness, and fracturability values. A mixture consisting of 80:20 (waxy:long‐grain), and extruded at 70 °C using a 6 mm insert, 5 min after frying, gave a texture profile analysis value for hardness, cohesive‐ness, and gumminess values comparable to commercial potato French fries. The rice fries made by the process also had less than 50% fat than potato fries.     

Reduction of acrylamide formation in French fries by microwave pre‐cooking of potato strips

In this study, the effect of microwave pre‐cooking of potato strips on the resultant acrylamide levels in French fries was investigated. Control and microwaved (10, 20, and 30 s at 850 W) samples were fried at 150, 170 and 190 °C for predetermined times. Surface and core temperatures of potato strips were acquired during frying, and acrylamide content in the surface and the core regions were determined separately. The results showed that microwave application prior to frying resulted in a marked reduction of acrylamide level in the surface region, whereas a slight increase was noted for the core region. When the potato strips were subjected to frying after a microwave pre‐cooking step, acrylamide content in the whole potato strip was reduced by 36%, 41%, and 60% for frying at 150, 170, and 190 °C, respectively, in comparison to the control. Copyright © 2006 Society of Chemical Industry     

The influence of oil type and frying temperatures on the texture and oil content of French fries

The purpose of the present study was to determine the effects of the frying medium and temperatures on fat content and texture of French fries. The material taken for the study consisted of seven types of vegetable oil: refined sunflower, rape, soy, olive oil, palm, partially hydrogenated rape oil (modified oil I) and a blend of vegetable oils (modified oil II). The French fries prepared from Asterix potato variety were fried at oils heated to 150, 160, 170, 180 and 190 °C. The length of frying (12, 10, 8, 6.5 and 4.5 min, respectively) depended on oil temperature. Fat content and the texture of French fries were determined. The type of frying medium significantly affects the texture of French fries. Temperature influenced both the fat content and texture of product. The increase of frying temperature decreased fat uptake and hardness of French fries. French fries fried in rape oil exhibited the most delicate texture and the lowest oil absorption when compared with French fries fried in other types of oil under investigation. Copyright © 2005 Society of Chemical Industry     

Combined Drying of Apple Cubes by Using of Heat Pump,Vacuum-Microwave,and Intermittent Techniques

Apple cubes of 15 mm were dried naturally without adding any chemical preservative using various drying methods namely intermittent hot air–dehumidified air drying with cyclic temperature profile and step-up temperature profile, heat-pump-assisted (HP) drying, convective vacuum-microwave (C/VM) drying, and heat pump vacuum-microwave (HP/VM) drying. The drying kinetics of apple samples dehydrated by different methods was divided into characteristic drying periods and fitted with empirical models, which gave high value of determination coefficient. The application of C/VM in drying of fruits gave the shortest drying time compared to other drying methods (about 50 % of the total drying time). The drying time was affected by effective diffusivity ranging from 3.522?×?10^?8 to 1.431?×?10^?6 m²/min depending on the drying technique used. It was found that combined drying which apply vacuum microwave (C/VM, HP/VM) gave the lowest values in hardness and chewiness. In addition, HP/VM drying gave the highest retained total polyphenol content, antioxidant activity, and the best appearance quality.     

Effect of Microwave Frying on Acrylamide Generation,Mass Transfer,Color, and Texture in French Fries

The objective of this work was to evaluate the effect of microwave power on acrylamide generation, as well as moisture and oil fluxes and quality attributes of microwave-fried potatoes. Concretely, 25 g of potato strips, in 250 mL of fresh oil (at room temperature), were subjected to three different microwave powers (315, 430, and 600 W) in a conventional microwave oven. Microwave frying resulted in an acrylamide reduction ranged from 37 to 83% compared to deep-oil frying. Microwave-fried French fries presented lower moisture and higher fat content than deep-oil fried potatoes. Concretely, microwave-fried potatoes presented values of moisture and texture more similar to potato chips than French fries, nonetheless with lower fat levels (less than 20 g/100 g wb) and acrylamide content (lower than 100 μg/kg wb) at the reference time. This study presents an alternative way of frying to address the production of healthier potato chips.     

The influence of French fries processing on the glycoalkaloid content in coloured-fleshed potatoes

French fries made from coloured-fleshed potatoes may be interesting alternative to the traditional snacks for consumers. However, potatoes contain glycoalkaloids (TGA), so potato tubers and obtained fried snacks should be subjected to comprehensive examination. The aim of this study was to determine the effect of different stages of French fries processing on the content of TGA (α-solanine and α-chaconine) in the red- and blue-fleshed potatoes, in semi-products and ready-to-eat products. It was stated that during the processing of French fries prepared from coloured-flesh potato varieties significantly decreased the content of TGA (α-solanine and α-chaconine) in the samples obtained at different stages of the process compared to the raw material. Potatoes with blue-fleshed of Vitelotte variety and red-fleshed of Highland Burgundy Red variety can be used to French fries processing due to their low content of TGA (in unpeeled and peeled potatoes). However, Blue Congo variety with blue-fleshed should not be applied to French fries processing, because of high TGA content in raw material and first of all in peeled potatoes flesh. The peeling process of coloured-fleshed potatoes decreased in TGA content on average by about 50 %, cutting process on average by about 53 %, whereas blanching on average by about 58 % compared with the raw material. The highest decrease in TGA content was caused by frying process. The mean values were about 97.5 % in ready-to-eat French fries. In French fries after I and II steps of frying, the ratio α-solanine to α-chaconine was lower (1.0:2.0) than in unpeeled potatoes (1.0:2.3).     

Tastier and Healthier Alternatives to French Fries

ABSTRACT: The effect of both the origin and shape of potato cuts on fry quality was investigated in this study. Linear strips from the inner core of tubers were compared to those from outer tissues, both before and after processing, and strips from either specific tissues or whole peeled tubers were also evaluated against ring-shaped cuts. Both strips and rings had 0.7 cm sides and, in most cases, a volume of 4.9 cm³. They were analyzed for moisture content, antioxidants, asparagine, and reducing sugars. The material was then blanched, dipped in 0.5% disodium acid pyrophosphate and 0.3% glucose, dried at 77 °C, par-fried in soybean oil at 191 °C, and finish-fried at 168 °C. The fried product was analyzed for sensory characteristics and oil, salt, and acrylamide content. Our results showed that strips from the inner core absorbed 28% more oil and exhibited inferior sensory characteristics compared to strips from the outer parts. The extended drying and frying times needed to match the crispness and flavor of inner strips to those of regularly fried outer strips resulted in a further increased absorption of oil and, importantly, triggered a 163% increase in levels of the toxic Maillard reaction product acrylamide. Potato rings consisted of higher dry matter material, contained more antioxidants, and had a lower surface-to-volume ratio than the conventional linear strips. Upon processing, they also absorbed 22% less oil, contained 26% less salt, and displayed superior sensory properties. Thus, ring fries may represent an attractive alternative to French fries as processed staple food.     

Microwave heating instead of blanching to produce low-fat French fries

Blanching pretreatment is necessary for preparing French fries, but it causes water consumption and nutrient outflow. This work was aimed to investigate the effects of microwave (MW) pretreatment instead of blanching on the quality of fries, evaluated via changes to microstructure and crust characteristics. First, MW pretreatment could inactivate polyphenol oxidase in fresh-cut potato strips to inhibit enzymatic browning. Subsequently, the fries after proper MW pretreatment (60 s) had a golden appearance and better texture. As compared with the blanching process, the oil content of the fries obtained by MW pretreatment was decreased sharply from 41.3% to 18.1%. The results of scanning electron microscopy showed that MW pretreatment significantly altered the crust and internal microstructure of fries. Specially, it was found that the MW pretreatment made the fries form a thicker “protective crust” (1.81 μm), which was crucial to prevent oil adsorption during the frying and improve texture.Industrial relevanceBlanching is a traditional thermal processing technique that was once widely used in French fries around the world. However, blanching has some drawbacks, such as slow heat conduction, long processing time, substantial loss of soluble nutrients, massive water wastage, and even increased oil content of the fries. Meanwhile, MW heating is known for its high efficiency. The fries obtained with proper MW pretreatment are of good quality, but the oil content is drastically reduced compared to conventional blanching pretreatment. So, the above findings may provide helpful information to guide effective strategies for applying MW heating instead of blanching in the preparation of fried potato foods.     

Effect of frying variables on French fry properties

This work focuses on the effect of frying variables (repeated frying, potato‐to‐oil ratio, potato distribution in the fryer, oil type and potato variety) on French fry properties (water content, oil content, crust thickness and shrinkage). Furthermore, the rate of change in French fry properties during a frying batch is investigated. The temperature was acquired in several positions within the oil and the potato. It was found that when repeated frying was conducted up to regulation limits for frying oil use, the examined French fry properties were not significantly affected. On the contrary, the potato‐to‐oil ratio, potato distribution and potato variety significantly affected the water content of French fries. The most significant changes occurred during the first 1–2 min of a frying batch. According to the temperature measurements, the crust‐core front continued to advance after this first frying period. However, there was no observable crust thickness increase; this was attributed to crust shrinkage.     

Changes of pectic substances concentration in potatoes and French fries and the effect of these substances on the texture of the final product

The texture of fried potato products depends on the building elements present in the cell walls, which play the structure-forming function, as well as on physical and biochemical changes of those elements which take place in the potato tissue, when it is exposed to blanching or frying. For the research the tubers of four potato varieties (Ekra, Orlik, Sumak, and Bryza) were used, which served as material for the production of French fries. In the samples of potato tubers before and after peeling, as well as in French fries blanched in the solutions of 0.4% CaCl2 and 0.4% MgCl2 salts the contents of pectic substances and their effect on the texture of the final product were determined. The process of peeling potato tubers contributed to the decrease of the content of the pectic substances. On the average 20% of the content of water-soluble pectins and about 5% of protopectins was decreased. Water blanching and frying contributed to a further decrease of the pectic substances in French fries in relation to their content in the raw material. However, potato strips blanching in the solutions of calcium and magnesium salts prevents further loss of those substances in the final product. The presence of calcium and magnesium ions in the solution of the blanching salts caused their partial binding by the pectin substances present in the potato tissue, which resulted in the improvement of the texture of French fries, especially obtained from early potato varieties.     

Quality of French Fried Potatoes as Affected by Surface Freezing and Specific Gravity of Raw Potatoes

Russett Burbank potatoes were stored at 7.2°C for 9 months and processed into French fries. Some of the potato strips were subjected to partial freezing at – 20°C for 25 min before water blanching for surface leaching. The samples treated by partial (surface) freezing generally absorbed more oil during par-flying but less oil during finish-frying compared to the untreated samples (control). French fries made from partially frozen potato strips contained less reducing sugar and ascorbic acid and were lighter in color than the control. Darker fries were produced from potatoes of lower specific gravity because of the higher reducing sugar content. The surface freezing treatment was an effective means of decreasing oil absorption and improving color of French fries.     

Structural changes and shrinkage of potato during frying

Summary Light microscopy was used to study changes in cell size, blister formation and crust evolution during potato frying. Frying experiments with both French fries and crisps of different thickness (1–5 mm) were performed at temperatures of 140 and 180 °C. Thickness, volume and density changes were also measured. The formation of crust in French fries starts after the potato surface reached approximately 103 °C, and then the crust thickness increased linearly with the square root of frying time, this increase being faster at 180 °C. The potato volume decreased during frying, although in the late stages the volume may increase because of oil uptake and cell separation caused by entrapped water vapour. Shrinkage was adequately described by the Weibull model with a residual value, with shrinkage rate increasing with temperature and decreasing with potato thickness. The residual volume was not affected by temperature (65% for French fries and 59–30 for crisps, depending on thickness). Volume appeared to decrease mainly as the result of water loss, except for very low water content, and thus potato density changes were very small.     

Acrylamide content and color development in fried potato strips

Acrylamide formation and changes in color of fried potato strips was investigated in relation to frying temperature and three treatments before frying. Potato strips (0.8 × 0.8 × 5 cm) of Bintje variety were fried at 150, 170 and 190 °C until reaching moisture contents of ∼40 g water/100 g (total basis). Prior to frying, potato strips were treated in one of the following ways: (i) immersed in distilled water for 0 min (control), 60 min and 120 min; (ii) blanched in hot water at six different time–temperature combinations (50 °C for 40 and 80 min; 70 °C for 10 and 45 min; 90 °C for 3 and 10 min); (iii) immersed in a citric acid solution of 10 g/L for an hour; (iv) immersed in a sodium pyrophosphate solution of 10 g/L for an hour. Acrylamide content and color was determined in the potato strips after frying. Immersed strips in water for 120 min showed a reduction of acrylamide formation of 33%, 21% and 27% at 150, 170 and 190 °C, respectively, when they were compared against the control. Potato strips blanched at 50 °C for 80 min had the lowest acrylamide content when compared against strips blanched at different conditions and fried at the same temperature (135, 327 and 564 μm acrylamide/kg for 150, 170 and 190 °C, respectively). Potato strip immersion in citric acid solution of 10 g/L reduced much more the acrylamide formation after frying than the strip immersion in sodium pyrophosphate solution of 10 g/L (53% vs. 17%, respectively, average values for the three temperatures tested). Acrylamide formation decreased dramatically as the frying temperature decreased from 190 to 150 °C for all the pre-treatments tested. Color represented by the parameters L* and a* showed high correlations (r² of 0.79 and 0.83, respectively) with French fry acrylamide content.