共查询到17条相似文献,搜索用时 562 毫秒
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以Q345低合金高强钢对接接头为研究对象,建立热-冶金-力学耦合的三维有限元模型,在考虑相变情况下采用三维双椭球体热源模型对单道焊的焊接温度场进行数值模拟,再基于提取的热循环曲线(TCC)对该热源模型进行简化。分别采用三维双椭球体热源模型和基于TCC简化的热源模型对单道焊和多道焊对接接头的残余应力进行计算,并进行了试验验证。结果表明:根据温度场模拟得到的单焊道焊缝TCC与试验结果吻合良好,相对误差小于2.34%,验证了提取的TCC的准确性;采用三维双椭球体热源模型和基于TCC简化热源模型模拟得到的接头残余应力与试验结果吻合良好,其中单焊道接头纵向残余应力相对误差分别小于11.38%,4.34%,验证了2种模拟方法的准确性;与三维双椭球体热源模型相比,基于TCC简化热源模型的计算效率提高32%以上。 相似文献
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深海立管的焊接残余应力严重影响结构的服役寿命和安全性能。以立管用X65管线钢作为研究对象,建立有限元模型,选择双椭球热源模型模拟移动热源,采用生死单元法模拟焊料填充过程,进行环焊缝焊接过程模拟得到管道焊接残余应力场的分布规律。通过正交试验优化设计焊接工艺参数,在有限元分析基础上确定焊接残余应力,进行简化假设而建立了残余应力Kriging近似预测模型,对比分析了模型预测结果和有限元计算结果,发现一致性高。因而可通过此模型预测不同工艺参数下的残余应力数值,其表现出较高的工程应用价值。 相似文献
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焊接不可避免产生残余应力,对结构完整性造成很大影响。提出利用高压水射流喷丸技术降低焊接残余应力,并利用有限元法进行计算模拟。分别开发了模拟焊接的移动双椭球热源子程序及模拟高压水射流喷丸的移动压力载荷子程序,得到了经高压水射流喷丸处理前后焊接残余应力分布的变化规律。计算结果表明,经高压水射流喷丸处理后,焊缝和热影响区存在的焊态残余应力得到降低,在焊缝区已经产生压缩应力。证明高压水射流喷丸具有降低焊接残余应力的效果。 相似文献
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Dong Ho Bae Chul Han Kim Seon Young Cho Jung Kyun Hong Chon Liang Tsai 《Journal of Mechanical Science and Technology》2002,16(9):1054-1064
Numerical prediction of welding-induced residual stresses using the finite element method has been a common practice in the
development or refinement of welded product designs. Various researchers have studied several thermal models associated with
the welding process. Among these thermal models, ramp heat input and double-ellipsoid moving source have been investigated.
These heat-source models predict the temperature fields and history with or without accuracy. However, these models can predict
the thermal characteristics of the welding process that influence the formation of the inherent plastic strains, which ultimately
determines the final state of residual stresses in the weldment. The magnitude and distribution of residual stresses are compared.
Although the two models predict similar magnitude of the longitudinal stress, the double-ellipsoid moving source model predicts
wider tensile stress zones than the other one. And, both the ramp heating and moving source models predict the stress results
in reasonable agreement with the experimental data. 相似文献
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提出了模拟焊接温度场的无网格对称粒子法,编制了相应的计算程序。建立了不锈钢钨极氩弧焊的三维数值模型,应用无网格对称粒子法进行求解,得到了焊件的温度分布和焊接熔池的形状、尺寸,将模拟结果与有限元法的结果和试验结果进行对比,结果表明无网格对称粒子法与有限元法的精度相近,而前者的效率更高。建立并应用渐进变化的非均匀无网格粒子模型对焊接温度场进行了模拟,计算效率得到了进一步提高。在此基础上,研究了高斯热源模型和双椭球形热源模型对模拟结果的影响,数值结果表明基于后者能给出与试验更相符的熔池形状。 相似文献
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Bai-Qiao Chen Marzieh Hashemzadeh C. Guedes Soares 《The International Journal of Advanced Manufacturing Technology》2014,72(5-8):1121-1131
A computationally efficient solution is adopted for 3D transient analyses of both thermal and structural responses of steel plates to single-pass gas tungsten arc welding. Considering the temperature-varying thermal and mechanical properties of the steel material, the temperature distribution in the plate calculated by the numerical approach turned out to have a good agreement with the experimental results of butt welding tests. The structural response of welded plates including the residual stress and deformation has also been studied. The numerical results generally agree well with the experimental measurements. The effect of the Element Birth–Death technique has been discussed in detail, considering the double ellipsoidal moving heat source. The magnitude of peak temperature in the plates is found 8.76 % higher when taking into account the Element Birth-Death effect. The effects of finite element mesh size and convection coefficient on the simulation result have been discussed. The convection coefficient has a very low effect on the maximum temperature but is critical to the temperature gradient in the cooling stage. 相似文献
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R. Keivani M. Jahazi T. Pham A. R. Khodabandeh M. R. Afshar 《The International Journal of Advanced Manufacturing Technology》2014,73(1-4):409-419
A three-dimensional thermomechanical finite element (FE) analysis is carried out to model and predict the influence of welding sequence on the generation of distortions and residual stresses in large size T-joints. To simulate industrial welding conditions, the influence of nine welding sequences on the magnitude of distortion in both the plate and the stiffener was investigated. The addition of new material during welding was simulated using an element “birth and death” technique, while the moving welding arc was considered as a volumetric heat source with a double ellipsoidal distribution. The investigated material is a structural steel used for fabrication of large size structures in the hydroelectric industry. To calibrate the model and validate the simulation results, welding-induced distortion for one sequence was initially modeled and the results were compared with experimental measurements. The optimum welding sequences for the base plate and the reinforcement plate were determined. The results indicated also that the predicted distortions obtained from three-dimensional FE analysis are in reasonable agreement with experimental measurements. 相似文献
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铝合金LB-VPPA复合焊接热源模型 总被引:1,自引:0,他引:1
激光-变极性等离子弧(Laser beam-variable polarity plasma arc,LB-VPPA)属双高能束新型复合焊接热源。采用Y4-S2型高速摄像检测了LB-VPPA复合焊接热源形态,在理论分析复合热源产热机理的基础上,利用Fortran语言对SYSWELD软件热源模型进行二次开发,建立能够实现正、反极性循环加载的LB-VPPA复合焊接热源模型。经与实际焊接熔池形状对比研究发现,熔池上部采用双椭球体热源,下部采用三维锥体热源,同时在小孔根部植入圆柱体热源的组合式热源模型与实际LB-VPPA复合焊接热源吻合。从模拟6 mm厚7A52铝合金板的VPPA焊和LB-VPPA复合焊接温度场分布结果发现,LB-VPPA复合焊能量更为集中,可以在平焊位置下实现穿孔型焊接。经实际焊接工艺试验验证了上述模拟结果的准确性。因此建立精确的LB-VPPA复合焊接热源模型对开展厚板铝合金LB-VPPA复合高效焊接提供强有力的理论支持。 相似文献
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铝合金变极性等离子弧焊温度场数值模拟 总被引:2,自引:0,他引:2
通过高速摄像对正、负极性等离子弧形态进行分析,并分析变极性等离子电弧正、反极性不同产热机理的基础上,采用“高斯+双椭球”组合热源模型,建立正、反极性期间不同热源模型。采用ANSYS参数化设计语言(ANSYS parametric design language, APDL)编程语言实现与实际变极性焊接参数对应热载荷的循环交替加载,计算出铝合金变极性等离子弧焊接温度场及熔池形状。对比分析不同变极性电流和焊接速度条件下焊接熔池的穿透深度,并通过实际焊接试验验证热源模型的准确性。研究结果为准确掌握铝合金变极性等离子弧热源形态、产热机理和等离子弧力等特性,并合理选择焊接工艺参数提供理论依据。 相似文献