Aerobic granulation in a sequencing batch reactor (SBR) for industrial wastewater treatment.

Aerobic granulation seems to be an a attractive process for COD removal from industrial wastewater, characterised by a high content of soluble organic compounds. In order to evaluate the practical aspects of the process, comparative experimental tests are performed on synthetic and on industrial wastewater, originating from pharmaceutical industry. Two pilot plants are operated as sequencing batch bubble columns. Focus was put on the feasibility of the process for high COD removal and on its operational procedure. For both wastewaters, a rapid formation of aerobic granules is observed along with a high COD removal rate. Granule characteristics are quite similar with respect to the two types of wastewater. It seems that filamentous bacteria are part of the granule structure and that phosphorus precipitation can play an important role in granule formation. For both wastewaters similar removal performances for dissolved biodegradable COD are observed (> 95%). However, a relatively high concentration of suspended solids in the outlet deteriorates the performance with regard to total COD removal. Biomass detachment seems to play a non-negligible role in the current set-up. After a stable operational phase the variation of the pharmaceutical wastewater caused a destabilisation and loss of the granules, despite the control for balanced nutrient supply. The first results with real industrial wastewater demonstrate the feasibility of this innovative process. However, special attention has to be paid to the critical aspects such as granule stability as well as the economic competitiveness, which both will need further investigation and evaluation.     

Optimizing sequencing batch reactor (SBR) reactor operation for treatment of dairy wastewater with aerobic granular sludge

The biological wastewater treatment using aerobic granular sludge is a new and very promising method, which is predominantly used in SBR reactors which have higher volumetric conversion rates than methods with flocculent sludge. With suitable reactor operation, flocculent biomass will accumulate into globular aggregates, due to the creation of increased substrate gradients and high shearing power degrees. In the research project described in this paper dairy wastewater with a high particle load was treated with aerobic granular sludge in an SBR reactor. A dynamic mathematical model was developed describing COD and nitrogen removal as well as typical biofilm processes such as diffusion or substrate limitation in greater detail. The calibrated model was excellently able to reproduce the measuring data despite of strongly varying wastewater composition. In this paper scenario calculations with a calibrated biokinetic model were executed to evaluate the effect of different operation strategies for the granular SBR. Modeling results showed that the granules with an average diameter of 2.5 mm had an aerobic layer in between 65-95 microm. Density of the granules was 40 kgVSS/m3. Results revealed amongst others optimal operation conditions for nitrogen removal with oxygen concentrations below 5 gO2/m3. Lower oxygen concentrations led to thinner aerobic but thicker anoxic granular layers with higher nitrate removal efficiencies. Total SBR-cycle times should be in between 360-480 minutes. Reduction of the cycle time from 480 to 360 minutes with a 50% higher throughput resulted in an increase of peak nitrogen effluent concentrations by 40%. Considering biochemical processes the volumetric loading rate for dairy wastewater should be higher than 4.5 kgCOD/(m3*d). Higher COD input load with a COD-based volumetric loading rate of 9.0 kgCOD/(m3*d) nearly led to complete nitrogen removal. Under different operational conditions average nitrification rates up to 5 gNH/(m3*h) and denitrification rates up to 3.7 gNO/(m3*h) were achieved.     

Performances of a granular sequencing batch reactor (GSBR).

Aerobic granulation in sequencing batch reactors is widely reported in literature and in particular in SBAR (Sequencing batch airlift reactor) configuration, due to the high localised hydrodynamic shear forces that occur in this type of configuration. The aim of this work was to observe the phenomenon of the aerobic granulation and to confirm the excellent removal efficiencies that can be achieved with this technology. In order to do that, a laboratory-scale plant, inoculated with activated sludge collected from a conventional WWTP, was operated for 64 days: 42 days as a SBAR and 22 days as a SBBC (sequencing batch bubble column). The performances of the pilot plant showed excellent organics removal. COD and BOD removal efficiencies were respectively, 93 and 94%; on the contrary, N-removal efficiency was extremely low (5%-45%/o). The granules dimensions increased during the whole experimentation; change of reactor configuration contributed to further improve this aspect. The experimental work confirmed the essential role of hydraulic settling time in the formation of aerobic granules and in the sludge settleability and the need to find an optimum between granule size and oxygen supply to achieve good N-removal efficiency.     

Optimal biodegradation of phenol and municipal wastewater using a controlled sequencing batch reactor.

This work presents the results of the application of an optimally controlled influent flow rate strategy to biodegrade, in a discontinuous reactor, a mixture of municipal wastewater and different concentrations of phenol when used as a toxic compound model. The influent is fed into the reactor in such a way to obtain the maximal degradation rate avoiding the inhibition of the microorganisms. Such an optimal strategy was able to manage increments of phenol concentrations in the influent up to 7000 mg/L without any problem. It was shown that the optimally controlled influent flow rate strategy is a good and reliable tool when a discontinuous reactor is applied to degrade an industrial wastewater.     

厌氧序批式反应器(ASBR)处理啤酒废水的试验研究

考察了ASBR工艺对啤酒废水CODCr去除率和产气率的影响。研究表明,ASBR处理啤酒废水适宜参数为:温度30~40℃,pH7~8,反应时间24h,MLSS5000~5500mg/L。在此工艺参数下连续运行1周,CODCr、TSS去除率分别为80.9%、74%,产气率约为500L/kgCODCr。     

Utilization of a hybrid sequencing batch reactor (HSBR) as a decentralized system of domestic wastewater treatment

This paper presents the experiments carried out in a hybrid sequencing batch reactor (HSBR), used for biological treatment of sewage. The HSBR was built in a cylindrical shape and made of stainless steel, with a volume of 1.42 m3. Besides the biomass in suspension, the reactor also carried fixed biomass (hybrid process), adhered in the support material. This consisted of a nylon net disposed in a grille for biofilm biomass adhesion. The reactor worked fully automated in operational cycles of maximum 8 hours each, presenting the following phases: filling, anoxic, aerobic, settle and draw of treated effluent, with 3 fillings per cycle. Increasing organic loads (0.14 to 0.51 kg TCOD/m3 day) and ammonium loads (0.002 to 0.006 kg NH4-N/m3.day) were tested. We monitored the reactor's performance by measuring the liquid phase (COD, pH, temperature, DO, nitrogen and phosphorus) during the cycles and by measuring the sludge through respirometric tests. The results obtained demonstrated TCOD removal efficiency between 73 and 96%, and ammonium removal efficiency between 50 and 99%. At the end of the cycles, the effluent presented ammonium concentration <20 mg/L, meeting the Brazilian environmental legislation standards (CONAMA 357/2005) regarding discharges into the water bodies. Respirometric tests showed biomass dependency on FCOD concentrations. Results have demonstrated the potential of this type of reactor for decentralized treatment of domestic wastewater.     

Coupled anaerobic-aerobic treatment of whey wastewater in a sequencing batch reactor: proof of concept.

A proof of concept was performed in order to verify if the coupling of anaerobic and aerobic conditions inside the same digester could efficiently treat a reconstituted whey wastewater at 21 degrees C. The sequencing batch reactor (SBR) cycles combined initial anaerobic phase and final aerobic phase with reduced aeration. A series of 24 h cycles in 0.5 L digesters, with four different levels of oxygenation (none, 54, 108 and 182 mgO2 per gram of chemical oxygen demand (COD)), showed residual soluble chemical oxygen demand (sCOD) of 683 +/- 46, 720 +/- 33, 581 +/- 45, 1239 +/- 15 mg L(-1), respectively. Acetate and hydrogen specific activities were maintained for the anaerobic digester, but decreased by 10-25% for the acetate and by 20-50% for the hydrogen, in the coupled digesters. The experiment was repeated using 48 h cycles with limited aeration during 6 or 16 hours at 54 and 108 mgO2gCODinitial(-1), displaying residual sCOD of 177 +/- 43, 137 +/- 38, 104 +/- 22 and 112 +/- 9 mgL(-1) for the anaerobic and the coupled digesters, respectively. The coupled digesters recovered after a pH shock with residual sCOD as low as 132 mg L(-1) compared to 636 mg L(-1) for the anaerobic digester. With regard to the obtained results, the feasibility of the anaerobic-aerobic coupling in SBR digesters for the treatment of whey wastewater was demonstrated.     

Nitrogen removal of high strength wastewater via nitritation/denitritation using a sequencing batch reactor.

The sequencing batch reactor (SBR) process concept was applied to achieve efficient ammonium removal via nitrite under both laboratory and pilot-scale conditions. Both sets of experimental results show that without pH control or carbon addition the nitritation process consistently converted approximately 50% of the ammonium from biosolids dewatering liquids to nitrite with hydraulic retention times (HRT) as short as 10 h. The results from the pilot-scale study also indicate that the selective oxidation of ammonium to nitrite is a reliable process as the accumulation of nitrate was never an issue during a 330-day trial. The SBR process concept was extended to achieve complete nitrogen removal through nitritation and denitritation in the laboratory scale. The experimental results indicate that a total reduction of 96-98% of the ammonium nitrogen from biosolids dewatering liquids (influent concentration typically 1,200 g m(-3)) was achieved with a short HRT of 1.1 d and a removal rate of 1.05 kgNm(-3)d(-1). This process concept was tested at pilot scale where the nitritation process could be started up without temperature control in a short period of time. Nitrogen removal rates up to 1.2 kgNm(-3)d(-1) at an HRT of 0.88 d have been obtained. COD to nitrogen ratios required in the pilot plant were consistently in the range 1.6-1.9 kgCOD kg(-1)N removed.     

Long-term evaluation of a sequential batch reactor (SBR) treating dairy wastewater for carbon removal.

Many dairy industries have been using SBR wastewater treatment plants because they allow optimal working condition to be reached. However, to take advantage of SBR capabilities, strong process automation is needed. The aim of this work is to study the factors that influence SBR performance to improve modelling and control. To better understand the whole process we studied the kinetic modelling, the carbon removal mechanism and the relation between reactor performance, aerobic heterotrophic activity and bacterial population dynamics (by terminal restriction fragment length polymorphisms of 16S rDNA, T-RFLP). The heterotrophic activity values presented high variability during some periods; however, this was not reflected on the reactor performance. As sludge health indicator, the average activity in a period was better than individual values. Although all the carbon removal mechanisms are still unclear for this process, they seemed to be influenced by non-respirometric ways (storage, biosorption, accumulation, etc.). The variability of heterotrophic activity could be correlated with the bacterial population diversity over time. Despite the high variability of the activity, a simple kinetic model (pseudo ASM1) based on apparent constant parameters was developed and calibrated. Such modellisation provided a good tool for control purposes.     

Treatment of strong nitrogen swine wastewater in a full-scale sequencing batch reactor.

Treatment of swine wastewater containing strong nitrogen was attempted in a full-scale SBR. The strongest swine wastewater was discharged from a slurry-type barn and called swine-slurry wastewater (SSW). Slightly weaker wastewater was produced from a scraper-type barn and called swine-urine wastewater (SUW). TCOD, NH4+-N and TSS in raw SSW were 23,000-72,000 mg/L, 3,500-6,000 mg/L and 17,000-50,000 mg/L, respectively. A whole cycle of SBR consists of 4 sub-cycles with anoxic period of 1 hr and aerobic period of 3 hr. The maximum loading rates of both digested-SSW and SUW were similar to 0.22 kg NH4+-N/m3/day whereas the maximum loading rates of raw SSW was up to 0.35 TN/m3/day on keeping the effluent quality of 60 TN mg/l. The VFAs portion of SCOD in raw SSW was about more than 60%. The VFAs in SUW and digested-SSW were about 22% and 15%, respectively. NH4+-N and PO4(3-)-P in SSW were removed efficiently compared to those in digested-SSW and DUW because SSW had high a C/N ratio and readily biodegradable organic. High concentration of organic was useful to enhance denitrification and P uptake. Also the amount of external carbon for denitrification was reduced to 5% and 10% of those for digested-SSW and SUW.     

Effect of sludge discharge positions on steady-state aerobic granules in sequencing batch reactor (SBR)

We have investigated the effect of sludge discharge location on the steady-state aerobic granules in sequencing batch reactors (SBRs). Two SBRs were operated concurrently with the same sludge retention time using sludge discharge ports at: (a) the reactor bottom in R1; and (b) the reactor middle-lower level in R2. Results indicate that both reactors could maintain sludge granulation and stable operation, but the two different sludge discharge methods resulted in significantly different aerobic granule characteristics. Over 30 days, the chemical oxygen demand (COD) removal of the two reactors was maintained at similar levels (above 96%), and typical bioflocs were not observed. The average aerobic granule size in R2 was twice that in R1, as settling velocity increased in proportion to size increment. Meanwhile, the production yields of polysaccharide and protein content in R2 were always higher than those in R1. However, due to mass transfer limitations and the presence of anaerobes in the aerobic granule cores, larger granules had a tendency to disintegrate in R2. Thus, we conclude that a sludge discharge port situated at the reactor bottom is beneficial for aerobic granule stability, and enhances the potential for long-term aerobic granule SBR operation.     

Optimisation of sanitary landfill leachate treatment in a sequencing batch reactor

A bench-scale SBR was operated for almost three years in an attempt to optimise the treatment of leachates generated in old landfill. The results of the first two years were used to design a monitoring and control system based on artificial intelligence concepts. Nitrogen removal was optimized via the nitrite shortcut. Nitrification and N removal were usually higher than 98% and 90%, respectively, whereas COD (of the leachate) removal was approximately 30-40%. The monitoring and control system was demonstrated capable of optimizing process operation, in terms of phase length and external COD addition, to the varying loading conditions. Using the control system developed, a significant improvement of the process was obtained: COD and N load were increased (HRT decrease) and a significant decrease (approximately 34%) of the ratio of COD added to N leachate content was observed.     

短程硝化-强化生物除磷序批式反应器处理畜禽养殖废水

畜禽养殖废水有机物水质水量变化大,有机物、氨氮与磷的浓度较高,直接排放会严重危害环境。通过构建厌氧-好氧序批式反应器（SBR）处理预酸化畜禽养殖废水,分析了不同进水负荷条件下反应器对污染物的去除性能和微生物群落结构的变化规律。结果表明：SBR反应器对高负荷进水中TN、PO^3-₄—P和COD的平均去除率可分别达到64.5%、97.5%和94.5%。反应器出现NH⁺₄—N和NO₂—N亚硝酸同时积累的短程硝化现象,这可能与高进水负荷对氨氧化菌和亚硝酸盐氧化菌的活性和种群的影响有关。与乙酸盐相比,以丙酸盐作碳源时污泥的强化生物除磷活性更高。随着进水负荷的增大,聚糖菌（GAOs）的相对丰度明显升高。四联球状菌（Tetrasphaera）为反应器中始终占优势的聚磷菌（PAOs）,对反应器除磷性能有重要贡献。在高有机负荷条件下,SBR内PAOs与GAOs之间不存在明显的底物竞争关系,系统脱氮除磷性能未受影响。     

Wastewater treatment from biodiesel production via a coupled photo-Fenton-aerobic sequential batch reactor (SBR) system

A coupled system of the photo-Fenton advanced oxidation technique and an aerobic sequential batch reactor (SBR) was used to treat wastewater from biodiesel production using either palm or castor oil. The photo-Fenton reaction and biological process were evaluated individually and were effective at treating the wastewater; nevertheless, each process required longer degradation times for the wastewater pollutants compared with the coupled system. The proposed coupled photo-Fenton/aerobic SBR system obtained a 90% reduction of the chemical oxygen demand (COD) in half of the time required for the biological system individually.     

Comparison of the nutrient removal efficiency of onsite wastewater treatments systems: applications of conventional sand filters and sequencing batch reactors (SBR).

When domestic wastewater was treated with different onsite applications of buried sand filters and sequencing batch reactors, good organic matter removal was common and effluent BOD7 concentrations from 5 to 20 mg/l were easily achievable. For total nitrogen, effluent concentrations were usually between 20 and 80 mg/l. Good phosphorus removal, even using special adsorption or precipitation materials, was difficult to achieve and large variations occurred. The median effluent concentration of total phosphorus in the most successful sand filter application was less than 0.1 mg/l and other sand filters and SBRs had the median concentrations varying from 1.7 to 6.7 mg/l. These results are based on one year in situ monitoring of 2 conventional buried sand filters, 6 sand filter applications with special phosphorus adsorbing media within the filter bed, 5 sand filters with separate tertiary phosphorus filtration and 11 small SBRs of three different types. The study was carried out in southern Finland during 2003-05. The whole project included monitoring of more than 60 plants of 20 different treatment types or methods, used in normal conditions to treat domestic wastewater. Evaluation of the different systems was made by comparing the measured effluent concentrations. In addition the effluent concentrations were compared to the discharge limits calculated according to the new Finnish regulation.     

Nitrite accumulation followed by denitrification using sequencing batch reactor.

Biological ammonia-nitrogen removal utilizes two distinct processes, nitrification and denitrification. In nitrification, ammonia oxidizes to nitrite then to nitrate. In this study, elimination of nitrite oxidation to nitrate step was attempted in order to directly remove nitrite to nitrogen gas by denitrification. For this study the supernatant from an anaerobic digester was used as an ammonia source and a sequencing batch reactor (SBR) was employed. Emphasis was given to the evaluation of the operational factors affecting nitrite accumulation and the elucidation of kinetics for biological nitrification and denitrification. Accumulation of nitrite in the nitrification process was achieved by suppressing the growth of Nitrobacter, a nitrite oxidizer, by loading high concentration ammonia supernatant immediately after all ammonia in the previous loading was oxidized to nitrite. Nitrite oxidation was taking place as the solid retention time (SRT) was increased from 2.5 days to 3.0 days in a continuously aerated SBR mode with daily feeding. However, nitrite accumulation was achieved even at longer SRT of 5 days when the aeration and non-aeration periods were appropriately combined and the non-aeration period can be used for denitrification of the accumulated nitrite with a carbon source supplied.     

Technological transfer to demonstrative scale of sequencing batch biofilter granular reactor (SBBGR) technology for municipal and industrial wastewater treatment

The paper reports the results of an experimental investigation aimed at transferring to demonstrative scale an innovative technology (SBBGR-Sequencing Batch Biofilter Granular Reactor) for the treatment of municipal and industrial wastewater by financial support of the EU Life programme. When this technology was applied for treating municipal wastewater, the results showed that the system was able to remove 80-90% of COD, total suspended solids and ammonia independently of the hydraulic residence time investigated (i.e., from 12 to 4 h). In the case of tannery wastewater, chosen as representative of concentrated industrial wastewater, SBBGR technology was suitable for removing 80-90% of the COD, suspended solids and ammonia content up to organic loading values of 3.5 kg COD/m3.d. During both periods, the process was characterised by a very high sludge age value (theta(c) approximately 150 d) that led to a biomass concentration as high as 35 gTSS/L(bed) and a sludge production much lower (5-6 times lower) that than commonly reported for conventional treatment plants.     

Biodegradation of 4-methylaniline in a sequencing batch reactor

The biodegradation of the aromatic amine 4-methylaniline (4MA) using an aerobic sequencing batch reactor was evaluated. The specific degradation rate showed an exponential increase during the acclimation of the microorganisms reaching a maximal value of 34 mg 4MA/VSS/h. After the acclimation, the process showed a stable operation. A high similarity index was observed, indicating a low variation in the population diversity. During this period, the physicochemical parameters demonstrated a stable operation of the reactor.     

On-site treatment of high-strength alcohol distillery wastewater by a pilot-scale thermophilic multi-staged UASB (MS-UASB) reactor.

A pilot-scale multi-staged UASB (MS-UASB) reactor with a working volume of 2.5 m3 was operated for thermophilic (55 degrees C) treatment of an alcohol distillery wastewater for a period of over 600 days. The reactor steadily achieved a super-high rate COD removal, that is, 60 kgCOD m(-3) d(-1) with over 80% COD removal. However, when higher organic loading rates were further imposed upon the reactor, that is, above 90 kgCOD m(-3) d(-1) for barely-based alcohol distillery wastewater (ADWW) and above 100 kgCOD m(-3) d(-1) for sweet potato-based ADWW, the reactor performance somewhat deteriorated to 60 and 70% COD removal, respectively. Methanogenic activity (MA) of the retained sludge in the thermophilic MS-UASB reactor was assessed along the time course of continuous run by serum-vial test using different substrates as a vial sole substrate. With the elapsed time of continuous run, hydrogen-utilizing MA, acetate-utilizing MA and propionate-fed MA increased at maximum of 13.2, 1.95 and 0.263 kgCOD kgVSS(-1) d(-1), respectively, indicating that propionate-fed MA attained only 1/50 of hydrogen-utilizing MA and 1/7 of acetate-utilizing MA. Since the ADWW applied herewith is a typical seasonal campaign wastewater, the influence of shut-down upon the decline in sludge MA was also investigated. Hydrogen-utilizing MA and acetate-utilizing MA decreased slightly by 3/4, during a month of non-feeding period, whereas propionate-fed MA were decreased significantly by 1/5. Relatively low values of propionate-fed MA and its vulnerability to adverse conditions suggests that the propionate degradation step is the most critical bottleneck of overall anaerobic degradation of organic matters under thermophilic condition.     

Reductive dechlorination of 1, 2-dichloroethane using anaerobic sequencing batch reactor (ASBR)

The objective of this research was to study the dechlorination of 1,2-dichloroethane (1,2-DCA) in a synthetic wastewater with lab-scale anaerobic sequencing batch (ASBR) reactors. Anaerobic sludge was used as a biocatalyst. Sodium acetate and dextrose served as the main methanogenic substrate. Experimental studies were conducted at wide-range of volumetric (0.25-1.25 g COD/L.d) and specific (0.0362-0.181 g COD/ g VSS.d) loading rates and influent wastewater CODs (500-2500 mg/L). During 266 days of reactor operation, the mixed culture degraded 1,2 dichloroethane at concentrations of up to 50 mg/L, with an HRT of 48 hrs. No chlorinated intermediates or residues were found. 1,2-DCA degradation resulted in ethene and ethane formation. Acetate was the most effective electron donor for dechlorination, although, dextrose was also effective, but to a lesser extent. The mixed culture degraded 1,2 Dichloroethane in the temperature range of 28+/-4 degrees C, with the pH range of 7.25 to 7.95. The 1,2-DCA removal rates achieved, and the safe nature of the end products, signify the anaerobic sequencing batch (ASBR) reactor technology for practical decontamination of waters containing such types of organochlorines. The COD removal efficiencies were in the range of 95 to 98% depending on volumetric and specific loading rates applied.