Fabrication and electromagnetic interference shielding effectiveness of carbon nanotube reinforced carbon fiber/pyrolytic carbon composites

Carbon nanotube reinforced carbon fiber/pyrolytic carbon composites were fabricated by precursor infiltration and pyrolysis method and their electromagnetic interference shielding effectiveness (EMI SE) was investigated over the frequency range of 8.2–12.4 GHz (X-band). Carbon nanotubes (CNTs) were in situ formed through catalyzing hydrocarbon gases evaporating out of phenolic resin with nano-scaled Ni particles. The content of CNTs increased with the increase of Ni loadings (0.00, 0.50, 0.75 and 1.25 wt.%) in phenolic resin. Thermal gravimetrical analysis results showed that the carbon yield of phenolic resin increased with the addition of Ni catalyst. With the formation of CNTs, the EMI SE increased from 28.3 to 75.2 dB in X-band. The composite containing 5.0 wt.% CNTs showed an SE higher than 70 dB in the whole X-band.     

Electromagnetic wave absorption properties of graphene modified with carbon nanotube/poly(dimethyl siloxane) composites

By using a catalytic growth procedure, carbon nanotubes (CNTs) are in situ formed on reduced graphene oxide (RGO) sheet at 600 °C. CNTs growing on RGO planes through covalent C–C bond possess lower interfacial contact electrical resistance. As a hybrid structure, the CNTs/graphene (CNT/G) are well dispersed into poly (dimethyl siloxane). The hybrid combining electrically lossy CNTs and RGO, which disperses in electrically insulating matrix, constructs an electromagnetic wave (EM) absorbing material with ternary hierarchical architecture. The interfacial polarization in heterogeneous interface plays an important role in absorbing EM power. When the filler loading is 5 wt.% and thickness of absorber is 2.75 mm, the minimum value of reflection coefficient and the corresponding frequency are −55 dB and 10.1 GHz, and the effective absorption bandwidth reaches 3.5 GHz. Therefore, combining the CNTs and graphene sheet into three-dimensional structures produces CNT/G hybrids that can be considered as an effective route to design light weight and high-performance EM absorbing material, while the effective EM absorption frequency can be designed.     

Multiwalled carbon nanotubes–BaTiO3/silica composites with high complex permittivity and improved electromagnetic interference shielding at elevated temperature

Composites with silica matrix and mixed filler of multiwalled carbon nanotubes (MWCNTs) and BaTiO₃ powder were fabricated. Excellent uniform dispersion of MWCNTs can be obtained using a two-step mixing method. Both of the real and imaginary parts of complex permittivity increased with increasing MWCNT content and measured temperature. The electromagnetic interference (EMI) shielding results showed that the absorption mechanism is the main contribution to the total EMI shielding effectiveness (SE). Compared with the EMI SE resulting from reflection, the absorption showed more dependence on the MWCNT content, measured temperature and frequency. The total EMI SE is greater than 20 dB at 25 °C and 50 dB at 600 °C in the whole frequency range of 12.4–18 GHz with a 1.5 mm composite thickness, which suggests that the MWCNT–BaTiO₃/silica composites could be good candidates for the EMI shielding materials in the measured frequency and temperature region.     

Electromagnetic interference shielding and dielectric properties of SiCf/SiC composites containing pyrolytic carbon interphase

The SiC_f/SiC composites containing various thickness of pyrolytic carbon (PyC) interphase were prepared and their properties were investigated for electromagnetic interference (EMI) shielding applications in the frequency of 8.2–12.4 GHz. The composites containing 310 nm thickness (3.3 vol%) PyC interphase show an about 25 dB shielding effectiveness in the whole frequency band. Interestingly, the contribution of reflection to the EMI shielding effectiveness increases and the contribution of absorption decreases as the PyC interphase thickness increases.     

Probing the engineered sandwich network of vertically aligned carbon nanotube–reduced graphene oxide composites for high performance electromagnetic interference shielding applications

Herein, we developed a strategy for fabrication of iron oxide infiltrated vertically aligned multiwalled carbon nanotubes (MWCNT forest) sandwiched with reduced graphene oxide (rGO) sheets network for high performance electromagnetic interference (EMI) shielding application which offers a new avenue in this area. Such engineered sandwiched network exhibits enhanced shielding effectiveness compared to conventional EMI shielding materials. This network of exotic carbons demonstrates the shielding effectiveness value more than 37 dB (>99.98% attenuation) in Ku-band (12.4–18 GHz), which is greater than the recommended limit (∼30 dB) for techno-commercial applications.     

Design of artificial nacre-like hybrid films as shielding to mitigate electromagnetic pollution

Multifunctional designs of biomimetic layered materials are in great demand for broadening their applications. Artificial hybrid films are fabricated using a simple evaporation-induced assembly method, using nacre as the structural model, two-dimensional reduced graphene oxide (RGO) and magnetic graphene (MG) as inorganic building blocks and poly(vinyl alcohol) (PVA) as glue. The nacre-like films exhibit good mechanical performance, such as high stiffness, strength and toughness. The biomimetic materials possess the shielding properties of electromagnetic pollution. MG based nacre-like films present more significant electromagnetic interference (EMI) shielding performance than RGO film, because of a synergism between dielectric loss of graphene and magnetic loss of magnetic nanoparticles. Average EMI shielding effectiveness (SE) reaches ∼20.3 dB over the frequency range of 8.2–12.4 GHz (X band) for MG hybrid film only 0.36 mm thick. The lightweight, flexible and thin MG artificial hybrid films possess good potential for EMI shielding applications.     

The effect of surface chemistry of graphene on rheological and electrical properties of polymethylmethacrylate composites

Graphene sheets with different oxygen contents were prepared to functionalize the electrically insulating polymethylmethacrylate (PMMA). The influences of surface chemistry of graphene on rheological, electrical and electromagnetic interference (EMI) shielding properties of its PMMA composites were investigated. The appearance of frequency-independent storage modulus at low frequency suggests a solid-like viscoelastic behavior and the formation of an interconnected network of graphene in the matrix. Due to the favorable interfacial interactions arising from polarity matching, the graphene with a C/O ratio of 13.2 (graphene-13.2) shows a better dispersion in PMMA than those with lower C/O ratios, and thus its PMMA composites exhibit lower rheological and electrical percolation thresholds. The EMI shielding properties of the graphene/PMMA composites exhibit similar dependence on the oxygen content of graphene. A high EMI shielding effectiveness of ～30 dB was obtained for the PMMA composite with 4.2 vol.% of graphene-13.2 with microwave absorption as the dominant EMI shielding mechanism.     

Fabrication and microwave absorption properties of magnetite nanoparticle–carbon nanotube–hollow carbon fiber composites

Absorbents with “tree-like” structures, which were composed of hollow porous carbon fibers (HPCFs) acting as “trunk” structures, carbon nanotubes (CNTs) as “branch” structures and magnetite (Fe₃O₄) nanoparticles playing the role of “fruit” structures were prepared by chemical vapor deposition technique and chemical reaction. Microwave reflection loss, permittivity and permeability of Fe₃O₄–CNTs–HPCFs composites were investigated in the frequency range of 2–18 GHz. It was proven that prepared absorbents possessed the excellent electromagnetic wave absorbing performances. The bandwidth with a reflection loss less than −15 dB covers a wide frequency range from 10.2 to 18 GHz with the thickness of 1.5–3.0 mm, and the minimum reflection loss is −50.9 dB at 14.03 GHz with a 2.5 mm thick sample layer. Microwave absorbing mechanism of the Fe₃O₄–CNTs–HPCFs composites is concluded as dielectric polarization and the synergetic interactions exist between Fe₃O₄ and CNTs–HPCFs.     

Multiwalled carbon nanotube/cement composites with exceptional electromagnetic interference shielding properties

Multi-walled carbon nanotube (MWCNT)/portland cement(PC) composites have been fabricated to evaluate their electromagnetic interference (EMI) shielding effectiveness (SE). The results show that they can be used for the shielding of EMI in the microwave range. The incorporation of 15 wt.% MWCNTs in the PC matrix produces a SE more than 27 dB in X-band (8.2–12.4 GHz), and this SE is found to be dominated by absorption. Furthermore, the structural analysis, surface morphology and surface interaction of MWCNTs with PC matrix have been explored using XRD, SEM and X-ray photoelectron spectroscopy technique.     

Double-layer electromagnetic wave absorber based on barium titanate/carbon nanotube nanocomposites

The electromagnetic wave absorption properties of double-layer barium titanate/carbon nanotube (BTO/CNT) nanocomposites were evaluated. The BTO/CNT nanomaterials were characterized using X-ray diffraction, X-ray photoelectron spectroscopy, transmission electron microscopy, and field emission scanning electron microscopy. The reflection loss (R.L.) of the samples was calculated based on the measured complex permittivity and permeability. The minimum R.L. of single-layer BTO/CNT 30 wt% nanocomposites sample with a thickness of 1.1 mm reached ~−30.3 dB (over 99.9% absorption) at 13.8 GHz, and the bandwidth of the reflection loss less than −10 dB (over 90% absorption) was 1.5 GHz. The double-layer composites consist of BTO/CNT 30 wt% (absorption layer) with thickness of 1.0 mm and BTO 30 wt% (matching layer) with thickness of 0.3 mm showed a minimum R.L. of ~−63.7 dB (over 99.9999% absorption) at 13.7 GHz, and the bandwidth of the reflection loss less than −10 dB was 1.7 GHz. Wider response bandwidth, >1.7 GHz also can be achieved with different designs of double-layer absorbers. The R.L. significantly improved and wider response bandwidth can be obtained with double-layer composites. The capability to modulate the absorption and bandwidth of these samples to suit various applications in different frequency bands indicates that these nanocomposites could be an excellent electromagnetic wave absorber.     

Dielectric,electromagnetic absorption and interference shielding properties of porous yttria-stabilized zirconia/silicon carbide composites

SiC was infiltrated into porous yttria-stabilized zirconia (YSZ) felt by chemical vapor infiltration (CVI), and continuous SiC matrix layer was formed around YSZ fibre. When 86.9 wt.% SiC is introduced into the porous YSZ felt, the mean values of the real part of the permittivity and dielectric loss tangent of porous YSZ felt increase from 1.16 and 0.007 to 8.2 and 1.31, respectively. The electromagnetic interference (EMI) shielding efficiency (SE) increases from 0.069 dB to 16.2 dB over the frequencies ranging from 8.2 GHz to 12.4 GHz. The reflection loss of the composites with a thickness of 5 mm at 8–18 GHz is smaller than ?6.5 dB, and the bandwidth below ?10 dB is 5 GHz at room temperature, which increases to 5.9 GHz at 800 °C. The considerable increases in EMI SE and microwave absorption properties are attributed to the formation of continuous SiC matrix layer composed of SiC nanocrystals in the porous YSZ felt, which is beneficial for the production of induced electric current and the enhancement of dielectric loss.     

High electromagnetic wave absorbing performance of activated hollow carbon fibers decorated with CNTs and Ni nanoparticles

Activated hollow carbon fibers (ACHFs) decorated with carbon nanotubes (CNTs) and nickel nanoparticles (CNTs–Ni–ACHFs) were prepared by thermal reduction and chemical vapor deposition technique. Microwave reflection loss, permittivity and permeability of CNTs–Ni–ACHFs composites as novel electromagnetic wave absorbents were studied in the frequency range of 2–18 GHz. It was demonstrated that CNTs–Ni–ACHFs absorbents possessed the best microwave absorbing performances whose minimum reflection loss was −43.457 dB at 13.10 GHz with a thickness of 2.0 mm, which is much better than those of Ni–ACHFs and ACHFs samples. The dielectric polarizations and magnetic loss derived from the effect of the porous structures, Ni nanoparticles, and defects in the CNTs–Ni–ACHFs composites are playing an important role for the excellent microwave absorbing performances.     

Dielectric and electromagnetic wave absorption properties of reduced graphene oxide/barium aluminosilicate glass–ceramic composites

BaAl₂Si₂O₈ (BAS) glass–ceramic powders were prepared by sol–gel method. Graphene oxide (GO)/BAS mixture powders were prepared by a simple mixing process of GO and BAS. Dense and uniform reduced graphene oxide (RGO)/BAS composites were fabricated by the hot-pressing of GO/BAS, which was accompanied by the in-situ thermal reduction of GO. Microstructure, phase composition, dielectric and electromagnetic wave (EM) absorption properties of RGO/BAS were investigated. The results reveal that RGO can promote the hexacelsian-to-celsian phase transformation of BAS. In the frequency range from 8 GHz to 12 GHz, the complex permittivity of RGO/BAS increases with increasing RGO content. The composite with 1.5 wt% of RGO shows good EM absorbing ability. When the sample thickness is 2.1 mm, the minimum reflection coefficient (RC) reaches −33 dB, and the effective absorption bandwidth is more than 3.1 GHz.     

Highly ordered porous carbon/wax composites for effective electromagnetic attenuation and shielding

We have demonstrated a highly ordered porous carbon (HOPC) as an effective electromagnetic absorber. The unique porous structures allow HOPC to possess high surface area and establish effective three-dimensional (3D) conductive interconnections at very low filler loading, which is responsible for effective electrical loss in terms of dissipating the induced current in the corresponding wax composites. Owing to the 3D porous frame, the wax composites with 1 and 5 wt% HOPC have shown effective bandwidth ∼2 and ∼4.5 GHz, respectively, which is considerably competitive to the performance found in the carbon nanotube- (CNT) and graphene-based composites of much higher filler loadings. This concept based on porous absorbers demonstrates more advantages in the fabrication of lightweight microwave-absorbing materials. Furthermore, the composite with 20 wt% HOPC has exhibited highly effective electromagnetic shielding performance up to 50 dB, which competes well with what has already been achieved in the composites embedded with CNTs and graphene. The fundamental mechanism based on electrical conductivity and complex impedance suggests specific strategies in the achievement of high-performance composites for electromagnetic attenuation and shielding.     

Control of dispersion frequency of BaTiO3-based ceramics applicable to thin absorber for millimeter electromagnetic wave

Elements such as B, Li and Na were doped to barium titanate, BaTiO₃ in order to control dielectric dispersion. Addition of 3 mol% Li₂O lowered the dispersion at frequency of 0.53 MHz, while addition of 3 mol% B₂O₃ or Na₂O did not affect dispersion frequency. BaTiO₃ doped with 0.3 mol% Li₂O showed dielectric dispersion at around 2.5 GHz. An electromagnetic (EM) wave absorber using the doped BaTiO₃ plate was tried to produce for millimeter frequency range. A matching layer of 0.5 mm thick ceramic plate with relative permittivity 21 was attached to it to suppress reflection of incident EM wave due to the discontinuity at the boundary between the BaTiO₃ and air. The obtained EM wave absorber had reflectivity of −45 dB at 31 GHz and −25 dB at 95 GHz, respectively.     

Microwave absorption study of carbon nano tubes dispersed hard/soft ferrite nanocomposite

Nickel substituted strontium hexaferrite, SrNi₂Fe₁₀O₁₉·(SrFe₁₂O₁₉/NiFe₂O₄) nanoparticles have been synthesized by low combustion method by citrate precursors using sol to gel (S–G) followed by gel to nano crystalline (G–N) conversion. The resulting ‘as-synthesized’ powder is heat treated (HT) at 800 and 1000 °C for 4 h in nitrogen atmosphere. The hysteresis loops show an increase in saturation magnetization from 27.443 to 63.706 emu/g with increasing HT temperatures. The multiwalled carbon nano tubes (CNTs) were synthesized by thermal decomposition of acetylene gas over iron-catalyst deposited on silicon wafer in the temperature range of 750–800 °C. A microwave absorbing medium is prepared by adding CNTs in the nickel substituted strontium hexaferrite nanoparticles. Addition of certain mass of CNTs improves the microwave absorption properties and wave band of SrFe₁₂O₁₉/NiFe₂O₄ absorbent. When 10 wt% CNTs is mixed with SrFe₁₂O₁₉/NiFe₂O₄ nanoparticles to fabricate a composite with 2 mm thickness, the maximum reflection loss reaches to ?36.817 dB at 9.292 GHz and ?10 dB bandwidth reaches 3.27 GHz.     

Electrical,rheological and electromagnetic interference shielding properties of thermoplastic polyurethane/carbon nanotube composites

Electrically conducting rubbery composites based on thermoplastic polyurethane (TPU) and carbon nanotubes (CNTs) were prepared through melt blending using a torque rheometer equipped with a mixing chamber. The electrical conductivity, morphology, rheological properties and electromagnetic interference shielding effectiveness (EMI SE) of the TPU/CNT composites were evaluated and also compared with those of carbon black (CB)‐filled TPU composites prepared under the same processing conditions. For both polymer systems, the insulator–conductor transition was very sharp and the electrical percolation threshold at room temperature was at CNT and CB contents of about 1.0 and 1.7 wt%, respectively. The EMI SE over the X‐band frequency range (8–12 GHz) for TPU/CNT and TPU/CB composites was investigated as a function of filler content. EMI SE and electrical conductivity increased with increasing amount of conductive filler, due to the formation of conductive pathways in the TPU matrix. TPU/CNT composites displayed higher electrical conductivity and EMI SE than TPU/CB composites with similar conductive filler content. EMI SE values found for TPU/CNT and TPU/CB composites containing 10 and 15 wt% conductive fillers, respectively, were in the range ?22 to ?20 dB, indicating that these composites are promising candidates for shielding applications. © 2013 Society of Chemical Industry     

Microstructures and EMI shielding properties of composite ceramics reinforced with carbon nanowires and nanowires-nanotubes hybrid

Carbon/ceramic composites are promising candidates as electromagnetic interference (EMI) shielding materials used at various harsh environments. The aim of present work is to prepare and investigate two kinds of composite ceramics reinforced with carbon nanowires (CNWs) and nanowires-nanotubes (CNWs-CNTs) hybrid, respectively. Results indicate that CNWs is highly curved and multi-defected, and CNWs-CNTs hybrid shows the best crystal structure at an optimal catalyst concentration of 5 wt%. When CNWs accounts for 5.15 wt%, the total shielding effectiveness (SE) of CNWs/Si₃N₄ reaches 25.0 dB with absorbed SE of 21.3 dB, meaning that 99.7% incident signal can be blocked, while it reaches 25.4 dB for CNWs-CNTs/Si₃N₄ as the carbon loading only increasing to 3.91 wt%. By contrast, CNWs/Si₃N₄ exhibits better electromagnetic attenuation capability with stronger absorption, mainly due to the unique microstructure of CNWs. Both of two composite ceramics have great potential to be designed as structural and multi-functional materials.     

Improved Electromagnetic Interference Shielding Properties of MWCNT–PMMA Composites Using Layered Structures

Electromagnetic interference (EMI) shielding effectiveness (SE) of multi-walled carbon nanotubes–polymethyl methacrylate (MWCNT–PMMA) composites prepared by two different techniques was measured. EMI SE up to 40 dB in the frequency range 8.2–12.4 GHz (X-band) was achieved by stacking seven layers of 0.3-mm thick MWCNT–PMMA composite films compared with 30 dB achieved by stacking two layers of 1.1-mm thick MWCNT–PMMA bulk composite. The characteristic EMI SE graphs of the composites and the mechanism of shielding have been discussed. SE in this frequency range is found to be dominated by absorption. The mechanical properties (tensile, flexural strength and modulus) of the composites were found to be comparable or better than the pure polymer. The studies therefore show that the composite can be used as structurally strong EMI shielding material.     

Overcoming the quality–quantity tradeoff in dispersion and printing of carbon nanotubes by a repetitive dispersion–extraction process

Dispersion-printing processes are essential for the fabrication of various devices using carbon nanotubes (CNTs). Insufficient dispersion results in CNT aggregates, while excessive dispersion results in the shortening of individual CNTs. To overcome this tradeoff, we propose here a repetitive dispersion–extraction process for CNTs. Long-duration ultrasonication (for 100 min) produced an aqueous dispersion of CNTs with sodium dodecylbenzene sulfonate with a high yield of 64%, but with short CNT lengths (a few μm), and poor conductivity in the printed films (∼450 S cm⁻¹). Short-duration ultrasonication (for 3 min) yielded a CNT dispersion with a very small yield of 2.4%, but with long CNTs (up to 20–40 μm), and improved conductivity in the printed films (2200 S cm⁻¹). The remaining sediment was used for the next cycle after the addition of the surfactant solution. 90% of the CNT aggregates were converted into conductive CNT films within 13 cycles (i.e., within 39 min), demonstrating the improved conductivity and reduced energy/time requirements for ultrasonication. CNT lines with conductivities of 1400–2300 S cm⁻¹ without doping and sub-100 μm width, and uniform CNT films with 80% optical transmittance and 50 Ω/sq sheet resistance with nitric acid doping were obtained on polyethylene terephthalate films.