One-pot hydrothermal synthesis and supercapacitive performance of nitrogen and MnO co-doped hierarchical porous carbon monoliths

Nitrogen and MnO co-doped hierarchical porous carbon monolith (N-MnO-HPCM) materials were synthesized through a facile one-pot hydrothermal method. The resulting N-MnO-HPCM materials had hierarchical porous structure, high BET surface area (606 m²/g), large pore volume (0.33 cm³/g), and contained evenly dispersed MnO nanoparticles of about 6 nm in the carbon matrix. Their electrochemical performances as electrodes for supercapacitors were investigated. N-MnO-HPCM material exhibited an excellent electrochemical performance with a specific capacitance of 261.7 F/g at a current density of 1 A/g. It also showed a good rate capability with 74% capacity retention at high current density (5 A/g), indicating its potential applications in supercapacitors.     

Insight into high areal capacitances of low apparent surface area carbons derived from nitrogen-rich polymers

The energy storage mechanism of N-doped carbons with low apparent specific surface areas (Brunauer–Emmett–Teller specific surface area determined by N₂ adsorption) has puzzled the researchers in the supercapacitor field in recent years. In order to explore this scientific problem, such carbon materials were prepared through pyrolysis of N-rich polymers such as melamine formaldehyde resin and polyaniline. Although these carbons possess low apparent specific surface areas of no more than 60 m² g⁻¹, their areal capacitance could reach up to an abnormally high value of 252 μF cm⁻². The results of systematical materials characterizations and electrochemical measurements show that these carbons contain numerous ultramicropores which could not be detected by the adsorbate of N₂ but are accessible to CO₂ and electrolyte ions. These ultramicropores play dominant roles in the charge storage process for these low apparent surface area carbons, leading to an energy storage mechanism of electric double layer capacitance. The contribution of pseudocapacitance to the total capacitance is calculated to be less than 15%. This finding challenges the widely accepted viewpoint that the high capacitance of N-doped carbon is mainly attributed to the pseudocapacitance generated from the faradic reactions between nitrogen functionalities and electrolyte.     

Synthesis and characterization of mesoporous carbon through inexpensive mesoporous silica as template

Mesoporous silica materials have been synthesized through sol–gel reaction using inexpensive sodium silicate as source of silica and low cost hydroxy carboxylic acid compounds as templates/pore forming agents. The material measured surface area of 1014 m²/g, pore diameter of 65 Å and pore volume of 1.4 cc/g when parameters like time and temperature of synthesis along with mole ratio of TA/SiO₂ were optimized. Here TA stands for tartaric acid. Carbonization of sucrose inside the pores of above silica material at 900 °C followed by removal of silica framework using aqueous ethanoic solution of NaOH gave rise to mesoporous carbon material. The resulting materials were characterized by N₂-sorption, FTIR spectroscopy, X-ray diffraction, transmission electron microscopy, X-ray photoelectron spectroscopy, thermal analysis and cyclic voltammetry. Three dimensional interconnecting wormhole channel arrangement of mesoporous silica template leads to mesoporous carbon replica with surface area of 1200 m²/g. X-ray photoelectron spectroscopic study (XPS) of the mesoporous carbon material shows the concentration of carbon atom in the range of 97–98% with 1–2% oxygen and negligible amount of silica. The electrochemical double layer capacitance behavior of carbon material with the specific capacitance value of 88.0 F/g at the scan rate of 1 mV/s appears to be promising.     

Highly porous carbon spheres for electrochemical capacitors and capacitive flowable suspension electrodes

In flowable and conventional electrochemical capacitors, the energy capacity is largely determined by the electrode material. Spherical active material, with high specific surface area (SSA) represents a promising material candidate for film and flow capacitors. In this study, we synthesized highly porous carbon spheres (CSs) of submicrometer size to investigate their performance in film and suspension electrodes. In particular, we studied the effects of carbonization and activation temperatures on the electrochemical performance of the CSs. The CSs activated at optimum conditions demonstrated narrow pore size distribution (<3 nm) with high SSA (2900 m²/g) and high pore volume (1.3 cc/g), which represent significant improvement as compared to similar materials reported in literature. Electrochemical tests of CSs in 1 M H₂SO₄ solution showed a specific capacitance of 154 F/g for suspension electrode and 168 F/g for film electrode with excellent rate performance (capacitive behaviors up to 100 mV/s) and cycling performance (95% of initial capacitance after 5000 cycles). Moreover, in the film electrode configuration, CSs exhibited high rate performance (78 F/g at 1000 mV/s) and volumetric power density (9000 W/L) in organic electrolytes, along with high energy density (21.4 Wh/L) in ionic liquids.     

Hydrothermal synthesis and activation of graphene-incorporated nitrogen-rich carbon composite for high-performance supercapacitors

Graphene-incorporated nitrogen-rich carbon composite with nitrogen content of ca. 10 wt.% has been synthesized by an effective yet simple hydrothermal reaction of glucosamine in the presence of graphene oxide (GO). The nitrogen content of carbon composite is nearly twice as high as that of hydrothermal carbon without graphene. GO is favorable for the high nitrogen doping in the carbon composite by the reaction between the glucosamine-released ammonia and GO. The hydrothermal carbon composite is further activated by KOH, and graphene in the activated carbon composite demonstrates a positive effect of increasing specific surface area, pore volume and electrical conductivity, resulting in superior electrochemical performance. The activated carbon composite with higher specific surface area and micropore volume possesses higher specific capacitance with a value of 300 F g⁻¹ at 0.1 A g⁻¹ in 6 M KOH aqueous solution in the two electrode cell. Larger mesopore volume and higher conductivity of the activated carbon composite will provide fast ion and electron transfer, thus leading to higher rate capacity with a capacitance retention of 76% at 8 A g⁻¹ in comparison to the activated hydrothermal carbon without graphene.     

Nitrogen/sulfur dual-doped mesoporous carbon with controllable morphology as a catalyst support for the methanol oxidation reaction

Ordered mesoporous carbon (OMC) was synthesized by nano-casting method using novel fluidic precursor – acrylonitrile telomer (ANT). By the penetration of mesoporous silica template with pure ANT, followed by the stabilization, carbonization and removal of the template, we obtained highly ordered mesoporous carbon rods (specific area 408 m² g⁻¹). When an acetone solution of ANT (66 and 33 wt.%) was used instead of pure ANT, carbon materials with mesopore ranging from 2 to 7 nm were obtained (specific area 843 and 1012 m² g⁻¹ respectively). Both nitrogen and sulfur atoms were doped into mesoporous carbon with 4 and 0.6 at.% using nitrogen containing monomer and sulfur containing chain transfer agent, without involving complicated synthetic technique and poisonous gaseous compounds. This method was proved to be a facile way to synthesize nitrogen and sulfur containing OMC with partially controllable pore distribution and morphology. More importantly, due to unique mesopore structure and heteroatom doping, Pt nano-particles deposited on the OMCs showed electrocatalytic activity as high as 508 mA mg⁻¹ Pt in methanol oxidation which is 1.7-fold of activity of Pt deposited on commercial Vulcan carbon black.     

Graphene with three-dimensional architecture for high performance supercapacitor

Mesoporous graphene with three dimensional structure (3dGR) is prepared by a modified Hummers method and a simple solvent treatment. The solvent-treated graphene nanosheets show wrinkled structure and agglomerate to form the mesoporous structure. The pore size distribution of 3dGR based on density functional theory (DFT) shows the pore size ranging from 2.3–40 nm. 3dGR shows excellent electrochemical behaviors in both aqueous and organic electrolytes, even though it has fairly small surface area of only 81.7 m²/g. For 3dGR, a capacitance of 341 F/g and energy density of 16.2 Wh/kg are acquired in alkali electrolyte, while those values are 166 F/g and 52.5 Wh/kg respectively in organic electrolyte. In addition, because of the high packing density of 3dGR, higher volumetric power densities of 20.7 and 67.2 Wh/L in alkali and organic electrolytes are obtained. After 1000 cycles of galvanostatic charge/discharge tests, over 96% and 86% of the original capacitance can be retained in alkaline and organic electrolytes.     

Nitrogen-doped porous carbons through KOH activation with superior performance in supercapacitors

A series of nitrogen-doped porous carbons are prepared through KOH activation of a nonporous nitrogen-enriched carbon which is synthesized by pyrolysis of the polymerized ethylenediamine and carbon tetrachloride. The porosity and nitrogen content of the nitrogen-doped porous carbons depend strongly on the weight ratio of KOH/carbon. As the weight ratio of KOH/carbon increases from 0.5 to 2, the specific surface area increases from 521 to 1913 m² g⁻¹, while the nitrogen content decreases from 10.8 to 1.1 wt.%. The nitrogen-doped porous carbon prepared with a moderate KOH/carbon weight ratio of 1, which possesses a balanced specific surface area (1463 m² g⁻¹) and nitrogen content (3.3 wt.%), exhibits the largest specific capacitance of 363 F g⁻¹ at a current density of 0.1 A g⁻¹ in 1 M H₂SO₄ aqueous electrolyte, attributed to the co-contribution of double-layer capacitance and pseudocapacitance. Moreover, it shows excellent rate capability (182 F g⁻¹ remained at 20 A g⁻¹) and good cycling stability (97% capacitance retention over 5000 cycles), making it a promising electrode material for supercapacitors.     

In situ hydrothermal deposition as an efficient catalyst supporting method towards low-temperature graphitization of amorphous carbon

In view of the fact that the catalytic activity of supported catalyst is greatly influenced by its impregnation method, an in situ hydrothermal deposition method was explored and applied to load iron catalyst onto the amorphous carbon matrix, which derived from a soft-templating method with sucrose as precursor, to prepare nanoporous graphitic carbon at low temperature. Compared to traditional impregnation method, this hydrothermal loading method could realize the phase transformation from amorphous carbon to graphitic carbon at a temperature as low as 650 °C. Systematical studies on the hydrothermal deposition and catalytic graphitization were made by X-ray diffraction and Raman spectrum, indicating that hydrothermal impregnation temperature and duration are the two crucial factors to the catalytic performance of loaded iron oxide. The obtained graphitic carbon by this approach possesses a nanoporous structure with surface area up to 329 m²/g, pore volume of 0.39 cm³/g and achieves a capacitance per unit surface area of 39.5 μF/cm², much higher than that of the carbon derived from traditional impregnation method (24.6 μF/cm²).     

Facile synthesis of functionalized porous carbon with three-dimensional interconnected pore structure for high volumetric performance supercapacitors

Functionalized porous carbon with three-dimensional (3D) interconnected pore structure has been successfully synthesized through direct heat-treatment of KOH-soaked soybeans. Benefiting from heteroatoms (N, O) doping, interconnected porous carbon framework with high surface area as well as high packing density (up to 1.1 g cm⁻³), the as-obtained porous carbon material exhibits high volumetric capacitance of 468 F cm⁻³, good rate capability and excellent cycling stability (91% of capacitance retention after 10,000 cycles) in 6 M KOH electolyte. More importantly, the as-assembled symmetric supercapacitor delivers high volumetric energy density of 28.6 Wh L⁻¹ in 1 M Na₂SO₄ aqueous solution.     

A combined salt–hard templating approach for synthesis of multi-modal porous carbons used for probing the simultaneous effects of porosity and electrode engineering on EDLC performance

A new approach, based on a combination of salt and hard templating for producing multi-modal porous carbons is demonstrated. The hard template, silica nanoparticles, generate mesopores (∼22 nm), and in some cases borderline-macropores (∼64 nm), resulting in high pore volume (∼3.9 cm³/g) while the salt template, zinc chloride, generates borderline-mesopores (∼2 nm), thus imparting high surface area (∼2100 m²/g). The versatility of the proposed synthesis technique is demonstrated using: (i) dual salt templates with hard template resulting in magnetic, nanostructured-clay embedded (∼27% clay content), high surface area (∼1527 m²/g) bimodal carbons (∼2 and 70 nm pores), (ii) multiple hard templates with salt template resulting in tri-modal carbons (∼2, 12 and 28 nm pores), (iii) low temperature (450 °C) synthesis of bimodal carbons afforded by the presence of hygroscopic salt template, (iv) easy coupling with physical activation approaches. A selected set of thus synthesized carbons were used to evaluate, for the first time, the simultaneous effects of carbon porosity and pressure applied during electrode fabrication on EDLC performance. Electrode pressing was found to be more favorable for carbons containing hard-templated mesopores (∼87% capacitance retention at current density of 40 A/g) as compared to those without (∼54% capacitance retention).     

Hierarchical carbon nanotube membrane with high packing density and tunable porous structure for high voltage supercapacitors

We reported the fabrication of a hierarchical carbon nanotube (CNT) membrane by using the 90% granulated double- or triple-walled CNTs and 10% 100 μm long multiwalled CNTs as the linker. The membrane with packing density of 420 kg/m³, excellent electrical conductance and good mechanical strength, functioned as both the electrode and current collector and allowed the weight ratio of CNTs increased up to 45–50% based on the weight of CNT, electrolyte and separator. The granulated double or triple walled CNTs, by the aggregation at high temperature etching using CO₂, simultaneously exhibited high surface area and tunable pore structure and high pore volume, and were favorable for the ion transport of organic electrolyte, due to the effect of opening cap or side wall by the CO₂. The CNT membrane electrode, exhibited the capacitance of 57.9 F/g and the energy density of 35 W h/kg, as operated at 4 V.     

Utilization of Crofton weed for preparation of activated carbon by microwave induced CO2 activation

Crofton weed was converted into a high-quality activated carbon (CWAC) via microwave-induced CO₂ physical activation. The operational variables including activation temperature, activation duration and CO₂ flow rate on the adsorption capability and activated carbon yield were identified. Additionally the surface characteristics of CWAC were characterized by nitrogen adsorption isotherms, FTIR and SEM. The operating variables were optimized utilizing the response surface methodology and were identified to be an activation temperature of 980 °C, an activation duration of 90 min and a CO₂ flow rate of 300 ml/min with a iodine adsorption capacity of 972 mg/g and yield of 18.03%. The key parameters that characterize quality of the porous carbon such as the BET surface area, total pore volume and average pore diameter were estimated to be 1036 m²/g, 0.71 ml/g and 2.75 nm, respectively. The findings strongly support the feasibility of microwave heating for preparation of high surface area porous carbon from Crofton weed via CO₂ activation.     

Preparation and one-step activation of microporous carbon nanofibers for use as supercapacitor electrodes

Microporous carbon nanofibers were prepared by electrospinning from resole-type phenolic resin, followed by one-step activation. KOH was utilized to tune the fiber diameter and improve porous texture. By adjusting KOH content in the spinning solution, the fiber diameter could be controlled in the range of 252–666 nm and the microporous volume and specific surface area could be greatly improved. The electrochemical measurements in 6 M KOH aqueous solution showed that the microporous carbon nanofibers possessed high specific capacitance, considerable rate performance, and superior specific surface capacitance to conventional microporous carbons. The maximal specific capacitance of 256 F g⁻¹ and high specific surface capacitance of 0.51 F m⁻² were achieved at 0.2 A g⁻¹. Furthermore, the specific capacitance could still remain 170 F g⁻¹ at 20 A g⁻¹ with the retention of 67%. Analysis showed that the high specific surface capacitance of the resultant carbons was mainly attributed to optimized pore size (0.7–1.2 nm) and the excellent rate performance should be principally due to the reduced ion transportation distance derived from the nanometer-scaled fibers.     

Preparation of activated graphene and effect of activation parameters on electrochemical capacitance

Activation parameters such as temperature and the amount of potassium hydroxide (KOH) were varied during the synthesis of activated microwave-exfoliated graphite oxide (a-MEGO) and the effects of these parameters on the specific surface area of a-MEGO and electrochemical capacitance of a-MEGO electrodes were investigated. At 800 °C and a KOH/MEGO mass ratio of 6.5, a maximum specific surface area of 3100 m²/g was obtained and a high specific capacitance of 172 F/g (at 1 A/g constant current and 3.5 V maximal voltage) was measured in a two-electrode cell with a-MEGO electrodes in an organic electrolyte.     

Preparation of carbon adsorbents from lignosulfonate by phosphoric acid activation for the adsorption of metal ions

Activated carbons were prepared from sodium lignosulfonate by phosphoric acid activation at carbonization temperatures of 400–1000 °C. The resulting materials were characterized with regard to their surface area, pore volume, pore size distribution, distribution of surface groups and ability to adsorb copper ions. Activated carbons were characterized by nitrogen adsorption, scanning electron microscopy, Fourier transform infrared spectroscopy and thermal gravimetric analyses. The results indicate that with increasing carbonization temperature, the surface area decreased from 770 m²/g at 400 °C to 180 m²/g at 700 °C and increased at higher temperatures to 1370 m²/g at 1000 °C. The phosphorus content peaked at 11% for carbon obtained by carbonization at 800 °C. Potentiometric titration revealed the acidic character of all the phosphoric acid-activated carbons, which were found to have total concentrations of surface groups of up to 3.3 mmol/g. The carbons showed a high adsorption capacity for copper ions even at pH values as low as 2.     

Effects of carbon surface area on performance of lithium sulfur battery cathodes

The effect of carbon surface area on capacity is investigated in cathodes for lithium sulfur batteries. Carbon additives help overcome the low electrical conductivity of sulfur. Cathodes were prepared at 30 wt% sulfur on different activated carbons having unloaded BET surface areas of 1200–3200 m²/g. Sulfur utilization ranged from 33% to 83% of the theoretical capacity (1672 mAh/g) with a strong correlation to the accessible pore volumes having pore widths between 1 and 5 nm. Additionally, cathodes prepared at 12.5–68 wt% on an activated carbon having unloaded BET surface area of 3200 m²/g showed excessive sulfur loading provided little additional capacity.     

Mesoporous carbons synthesized by direct carbonization of citrate salts for use as high-performance capacitors

A simple one-step synthesis methodology for the fabrication of mesoporous carbons with an excellent performance as supercapacitor electrodes is presented. The procedure is based on the carbonization of non-alkali organic salts such as citrate salts of iron, zinc or calcium. The carbonized products contain numerous inorganic nanoparticles (i.e. Fe, ZnO or CaO) embedded within a carbonaceous matrix. These nanoparticles act as endotemplate, which when removed, leaves a mesoporous network. The resulting carbon samples have a large specific surface area up to ∼1600 m² g⁻¹ and a porosity made up almost exclusively of mesopores. An appropriate heat-treatment of these materials with melamine allows the synthesis of N-doped carbons which have a high nitrogen content (∼8–9 wt.%), a large specific surface area and retain the mesoporous structure. The mesoporous carbon samples were employed as electrode materials in supercapacitors. They exhibit specific capacitances of 200–240 F g⁻¹ in 1 M H₂SO₄ and 100–130 F g⁻¹ in EMImTFSI/AN. More importantly, the carbon samples possess a good capacitance retention in both electrolytes (>50% in H₂SO₄ and >80% in EMImTFSI/AN at 100 A g⁻¹) owing to their mesoporous structure which facilitates the penetration and transportation of ions.     

A simple approach for fabrication of interconnected graphitized macroporous carbon foam with uniform mesopore walls by using hydrothermal method

Three-dimensional (3D) highly interconnected graphitized macroporous carbon foam with uniform mesopore walls has been successfully fabricated by a simple and efficient hydrothermal approach using resorcinol and formaldehyde as carbon precursors. The commercially available cheap polyurethane (PU) foam and Pluronic F127 were used as a sacrificial polymer and mesoporous structure-directing templates, respectively. The graphitic structure of carbon foam was obtained by catalytic graphitization method using iron as catalyst. Three different carbon foams such as graphitized macro-mesoporous carbon (GMMC) foam, amorphous macro-mesoporous carbon (AMMC) foam and graphitized macroporous carbon (GMC) foam were fabricated and their physicochemical and mechanical properties were systematically measured and compared. It was found that GMMC possess well interconnected macroporous structure with uniform mesopores located in the macroporous skeletal walls of continuous framework. Besides, GMMC foam possesses a well-defined graphitic framework with high surface area (445 m²/g), high pore volume (0.35 cm³/g), uniform mesopores (3.87 nm), high open porosity (90%), low density (0.30 g/cm³) with good mechanical strength (1.25 MPa) and high electrical conductivity (11 S/cm) which makes it a promising material for many potential applications.     

Easy synthesis of ordered mesoporous carbon containing nickel nanoparticles by a low temperature hydrothermal method

Ordered mesoporous carbons (OMCs) with embedded metallic nickel (Ni) nanoparticles have been directly synthesized by a simple and low temperature (50 °C) hydrothermal method. The synthesis involved the use of a triblock copolymer Pluronic F127 as the mesostructure directing agent, resorcinol (R) and formaldehyde (F) as carbon precursors, and Ni(NO₃)₂·6H₂O as nickel source. It consisted in the self-assembly of F127, Ni²⁺ salt and RF polymer in an acidic medium and further carbonization, where the Ni²⁺ was captured by the network of F127/RF and further reduced into metallic Ni nanoparticles. The resultant Ni/carbon materials were characterised by X-ray diffraction, thermogravimetric analysis, transmission electron microscopy and nitrogen sorption. Ni/carbon materials with a highly ordered mesostructure were obtained using equal moles of resorcinol and formaldehyde molar ratio (R/F = 1/1), whereas an excess amount of formaldehyde (R/F = 1/2) was found to not form an ordered carbon structure. The results showed that nickel particles, with sizes of ∼10–50 nm, were homogeneously dispersed in the carbon matrices, while the pore mesostructure remained intact. The homogeneous Ni/carbon composites synthesized by this easy hydrothermal route have been demonstrated to be effective molecular adsorbents for magnetic separation.