Influence of titania on zirconia promoted Cu/SiO2 catalysts for methanol synthesis from CO/H2 and CO2/H2

The effects of adding mixtures of titania and zirconia on the methanol synthesis activity and selectivity of Cu/SiO₂ were investigated. The synthesis of methanol from both CO/H₂ and CO₂/H₂ mixtures was examined at 0.65 MPa and temperatures between 448 and 573 K. For CO hydrogenation, the addition of ZrO₂ alone increased the methanol synthesis activity of Cu/SiO₂ by up to three-fold. Substitution of a portion of the ZrO₂ by TiO₂ decreased the methanol synthesis activity of the catalyst relative to that observed when only ZrO₂ is added. ZrO₂ addition also enhanced the methane synthesis activity by as much as seven fold. In the case of CO₂ hydrogenation, the maximum methanol synthesis activity is achieved when a 50/50 wt% mixture of ZrO₂ and TiO₂ is added to Cu/SiO₂. Neither the presence of the oxide additive nor its composition had any effect on the activity of the reverse water–gas-shift reaction, which suggests that this reaction proceeds only on Cu. The observed effects of ZrO₂ and TiO₂ on the catalytic activity of methanol synthesis from CO and CO₂, and methane synthesis from CO, are interpreted in terms of the strength and concentration of acidic and basic groups on the surface of the dispersed oxide.     

Effects of catalyst composition on methanol synthesis from CO2/H2

Effects of catalyst composition have been studied for Cu/support and Cu/ZnO/supports in methanol synthesis from CO₂/H₂. A strong effect of support has been observed. Different supports brought about different behavior in temperature-programmed reduction of copper, different copper surface areas, and different catalytic activity and selectivity. It seemed possible to find catalyst supports that might perform better than commercial Cu/ZnO/Al₂O₃ catalysts. A correlation was observed between catalytic activity and the copper surface area which was varied by using different supports. However, the sup]>orts appeared to influence other catalytic properties as well, for example, the surface oxygen coverage.     

An in situ high pressure FT-IR study of CO2/H2 interactions with model ZnO/SiO2, Cu/SiO2 and Cu/ZnO/SiO2 methanol synthesis catalysts

In situ FT-IR spectroscopy allows the methanol synthesis reaction to be investigated under actual industrial conditions of 503 K and 10 MPa. On Cu/SiO₂ catalyst formate species were initially formed which were subsequently hydrogenated to methanol. During the reaction a steady state concentration of formate species persisted on the copper. Additionally, a small quantity of gaseous methane was produced. In contrast, the reaction of CO₂ and H₂ on ZnO/SiO₂ catalyst only resulted in the formation of zinc formate species: no methanol was detected. The interaction of CO₂ and H₂ with Cu/ZnO/SiO₂ catalyst gave formate species on both copper and zinc oxide. Methanol was again formed by the hydrogenation of copper formate species. Steady-state concentrations of copper formate existed under actual industrial reaction conditions, and copper formate is the pivotal intermediate for methanol synthesis. Collation of these results with previous data on copper-based methanol synthesis catalysts allowed the formulation of a reaction mechanism.     

A new method of low-temperature methanol synthesis on Cu/ZnO/Al2O3 catalysts from CO/CO2/H2

A new synthesis method of low-temperature methanol proceeded on Cu/ZnO/Al₂O₃ catalysts from CO/CO₂/H₂ using 2-butanol as promoters. The Cu/ZnO/Al₂O₃ catalysts were prepared by co-impregnation of r-Al₂O₃ with an aqueous solution of copper nitrate and zinc nitrate. The total carbon turnover frequency (TOF), the yield and selectivity of methanol were the highest by using the Cu/ZnO/Al₂O₃ catalyst with copper loading of 5% and the Zn/Cu molar ratio of 1/1, which precursor were not calcined, and reduced at 493 K. The activity of the catalysts increased due to the presence of the CuO/ZnO phase in the oxidized form of impregnation Cu/ZnO/Al₂O₃ catalysts. The active sites of the Cu/ZnO/Al₂O₃ catalyst for methanol synthesis are not only metallic Cu but also special sites such as the Cu–Zn site, i.e. metallic Cu and the Cu–Zn site work cooperatively to catalyze the methanol synthesis reaction.     

Creation of the active site for methanol synthesis on a Cu/SiO2 catalyst

The effect of ZnO/SiO₂ in a physical mixture of Cu/SiO₂ and ZnO/SiO₂ on methanol synthesis from CO₂ and H₂ was studied to clarify the role of ZnO in Cu/ZnO-based catalysts. An active Cu/SiO₂ was prepared by the following procedure: the Cu/SiO₂ and ZnO/SiO₂ catalysts with a different SiO₂ particle size were mixed and reduced with H₂ at 523-723 K, and the Cu/SiO₂ was then separated from the mixture using a sieve. The methanol synthesis activity of the Cu/SiO₂ catalyst increased with the reduction temperature and was in fairly good agreement with that previously obtained for the physical mixture of Cu/SiO₂ and ZnO/SiO₂. These results indicated that the active site for methanol synthesis was created on the Cu/SiO₂ upon reduction of the physical mixture with H₂. It was also found that ZnO itself had no promotional effect on the methanol synthesis activity except for the role of ZnO to create the active site. The active site created on the Cu/SiO₂ catalyst was found not to promote the formation of formate from CO₂ and H₂ on the Cu surface based on in situ FT-IR measurements. A special formate species unstable at 523 K with an OCO asymmetric peak at ~1585 cm^-1 was considered to be adsorbed on the active site. This revised version was published online in July 2006 with corrections to the Cover Date.     

The active site for methanol synthesis on a Cu/ZnO/SiO2 catalyst

This note rectifies serious omissions from the references included in a recent paper by Fujitani et al. concerned with methanol synthesis over Cu/SiO₂ containing ZnO. This revised version was published online in July 2006 with corrections to the Cover Date.     

Cu/Zn比对CuO/ZnO/ZrO_2催化CO_2加氢合成甲醇性能的影响

研究了不同Cu/Zn摩尔比对CO2加氢合成甲醇催化性能的影响。采用草酸凝胶共沉淀法制备了一系列不同Cu/Zn摩尔比的Cu O/Zn O/Zr O2催化剂,考察不同温度及Cu/Zn摩尔比对催化性能的影响,并结合X射线衍射(XRD)、N2物理吸附、程序升温还原(H2-TPR)和程序升温脱附(H2/CO2-TPD)技术对催化剂的结构和性质进行表征。结果表明:适宜的Cu/Zn摩尔比可以提高催化剂的反应性能。在513 K,2.0 MPa,n(H2)/n(CO2)=3/1和GHSV=4 800 h-1反应条件下,当R(Cu/Zn)=4时,Cu O/Zn O/Zr O2催化剂反应性能最好,CO2转化率高达17.8%,甲醇选择性高达67.8%。     

The origin of the mediocre methanol selectivity of Cu/ZnO-based catalysts for methanol synthesis from CO2 hydrogenation

Cu/ZnO-based catalysts have been extensively and intensively studied for CO₂ hydrogenation to methanol due to their relatively superior catalytic performance. However, the mediocre methanol selectivity over Cu/ZnO-based catalysts has not been disclosed mainly because the predominant by-product CO formation activity fails to arouse any attention, significantly deterring the further catalyst optimization. The ZnOx-Cu nanoparticles (NP)-ZnO interface, derived from strong metal-support interactions (SMSI), has been recognized to be more active for methanol formation compared with the classical direct contact Cu-ZnO interface. In order to disclose the origin of the mediocre methanol selectivity, these two types of Cu-ZnO interfaces have been designed and constructed through carefully manipulating the synthesis and heat pre-treatment conditions of the powder model catalysts. Then, methanol and CO formation behaviors over these two interfaces have been explored thoroughly in actual reaction conditions. Finally, the origin of the mediocre methanol selectivity over Cu/ZnO-based catalysts has been proposed. This work provides unique insights for designing efficient Cu/ZnO-based catalysts with high methanol selectivity and yield and puts forward an effective strategy to investigate the catalytic behaviors over different interfaces in actual reaction conditions.     

The effect of ageing time on co-precipitated Cu/ZnO/ZrO2 catalysts used in methanol synthesis from CO2 and H2

The effect of suspension ageing time during the catalyst precipitation process on the performance of co-precipitated Cu/ZnO/ZrO₂ catalysts in methanol synthesis from CO₂ and H₂ has been studied. The ageing time influenced greatly the physical and chemical characteristics of the catalysts as well as their activity in the methanol synthesis. Prolonged ageing was advantageous, mainly due to both lower sodium contents and enhanced crystallinity of the catalysts.     

The difference in the active sites for CO2 and CO hydrogenations on Cu/ZnO-based methanol synthesis catalysts

The effect of Zn in copper catalysts on the activities for both CO₂ and CO hydrogenations has been examined using a physical mixture of Cu/SiO₂+ZnO/SiO₂ and a Zn-containing Cu/SiO₂ catalyst or (Zn)Cu/SiO₂. Reduction of the physical mixture with H₂ at 573–723 K results in an increase in the yield of methanol produced by the CO₂ hydrogenation, while no such a promotion was observed for the CO hydrogenation, indicating that the active site is different for the CO₂ and CO hydrogenations. However, the methanol yield by CO hydrogenation is significantly increased by the oxidation treatment of the (Zn)Cu/SiO₂ catalyst. Thus it is concluded that the Cu–Zn site is active for the CO₂ hydrogenation as previously reported, while the Cu–O–Zn site is active for the CO hydrogenation.     

In situ IR studies on the mechanism of methanol synthesis from CO/H2 and CO2/H2 over Cu-ZnO-Al2O3 catalyst

Methanol synthesis from CO/H₂ and CO₂/H₂ was carried out at atmospheric pressure over Cu/ZnO/Al₂O₃ catalyst. The formation and variation of surface species were recorded by in situ FT-IR spectroscopy. The result revealed that both CO and CO₂ can serve as the primary carbon source for methanol synthesis. For CO/H₂ feed gas, only HCOO-Zn was detected; however, for CO₂/H₂, both HCOO-Zn and HCOO-Cu were observed, and without CH₃O-Cu. HCOO-Zn was the key intermediate. A scheme of methanol synthesis and reverse water-gas shift (RGWS) reaction was proposed.     

Optimum washing conditions for the preparation of Cu/ZnO/ZrO2 for methanol synthesis from CO hydrogenation: Effects of residual sodium

The residual sodium in the Cu/ZnO/ZrO₂ catalyst is found to inhibit the interaction between CuO and ZnO and lead to a decrease in the catalytic activity for CO hydrogenation. Therefore, it is required to reduce the content of sodium as much as possible during the course of catalyst preparation. To obtain 10% yield of methanol, the sodium content must be reduced to a level lower than 0.15%. For this purpose, the washing condition has been investigated experimentally to optimize the preparation conditions of Cu/ZnO/ZrO₂ catalyst. As a result, the sodium content could be reduced to 0.115% by washing the cake four times with 50 mL of distilled water per gram of the cake, which constitutes the optimum condition for washing.     

The effect of the reduction temperature on the structure of Cu/ZnO/SiO2 catalysts for methanol synthesis

The structure of Cu/SiO₂ and Cu/ZnO/SiO₂ catalysts was studied after reduction at 450–1300 K. The influence of the ZnO promoter on the exposed Cu surface area and metal cluster size was determined by N₂O chemisorption and X-ray diffraction. After reduction at 450 K, the metal surface area amounted to 9 m²/g_cat for both catalysts. Oxygen uptake during N₂O chemisorption increased significantly up to reduction temperatures of 800–900 K. This increase was most prominent for the ZnO-promoted catalyst, although no oxygen uptake was observed for a similarly treated ZnO/SiO₂ sample. The behaviour of the promoted catalyst can be explained by formation of Zn⁰, surface alloying, and segregation of ZnO_x species on top of Cu clusters. The high thermostability of the catalysts was confirmed by in situ XRD measurements. The Cu crystallite size in both catalysts was about 4 nm, and did not increase when the reduction temperature was raised to 1100 K for 1 h.     

Promotion through gas phase induced surface segregation: methanol synthesis from CO, CO2 and H2 over Ni/Cu(100)

We have studied the rate of methanol formation over Cu(100) and Ni/Cu(100) from various mixtures of CO, CO₂ and H₂. It is found that the presence of submonolayer quantities of Ni leads to a strong increase in the rate of methanol formation from mixtures containing all three components whereas Ni does not influence the rate from mixtures of CO₂/H₂ and CO/H₂, respectively. The influence of the partial pressures of CO and CO₂ on the rate indicates that the role of CO is strictly promoting. From temperature-programmed desorption spectra it follows that the surface concentration of Ni depends strongly on the partial pressure of CO. In this way the increase in reactivity is interpreted as a CO-induced structural promotion introduced by the stronger bonding of CO to Ni as compared to Cu. It is suggested that this type of promotional behavior will be of general importance in existent catalysts and perhaps even more relevant in the development of new or improved bimetallic catalysts. This revised version was published online in July 2006 with corrections to the Cover Date.     

Effects of space velocity on methanol synthesis from Co2/Co/H2 over Cu/ZnO/Al2O3 catalyst

The space velocity had profound and complicated effects on methanol synthesis from CO₂/CO/H₂ over Cu/ZnO/Al₂O₃ at 523 K and 3.0MPa. At high space velocities, methanol yields as well as the rate of methanol production increased continuously with increasing CO₂ concentration in the feed. Below a certain space velocity, methanol yields and reaction rates showed a maximum at CO₂ concentration of 5–10%. Different coverages of surface reaction intermediates on copper appeared to be responsible for this phenomenon. The space velocity that gave the maximal rate of methanol production also depended on the feed composition. Higher space velocity yielded higher rates for CO₂/ H₂ and the opposite effect was observed for the CO/H₂ feed. For CO₂/CO/H₂ feed, an optimal space velocity existed for obtaining the maximal rate.     

C2 oxygenate synthesis from CO hydrogenation on AgRh/SiO2

The effect of silver on carbon monoxide hydrogenation over Rh/SiO₂ has been studied. Silver is found to decrease the rates of formation for methane and C₂₊ hydrocarbons more than those for C₂ oxygenates resulting in a marked increase in C₂ oxygenate selectivity. Infrared spectroscopic studies reveal that Ag blocks the bridge-CO sites. Ethylene addition studies show that Ag promotes carbon monoxide insertion and suppresses hydrogenation. The results suggest that the number of Rh atoms required for carbon monoxide insertion may be less than that for hydrogenation and methanation.     

Pt-modulated Cu/SiO2 catalysts for efficient hydrogenation of CO2-derived ethylene carbonate to methanol and ethylene glycol

Copper-based catalysts were widely used in the heterogeneous selective hydrogenation of ethylene car-bonate (EC),a key step in the indirect conversion of CO2 to methanol.However,a high H2/EC molar ratio in feed is required to achieve favorable activity and the methanol selectivity still needs to be improved.Herein,we fabricated a series of Pt-modulated Cu/SiO2 catalysts and investigated their catalytic perfor-mance for hydrogenation of EC in a fixed bed reactor.By modulating the Pt amount,the optimal 0.2Pt-Cu/SiO2 catalyst exhibited the highest catalytic performance with ～99％ EC conversion,over 98％ selectiv-ity to ethylene glycol and 95.8％ selectivity to methanol at the H2/EC ratio as low as 60 in feed.In addition,0.2Pt-Cu/SiO2 catalyst showed excellent stability for 150 h on stream over different H2/EC ratios of 180-40.It is demonstrated a proper amount of Pt could significantly lower the H2/EC molar ratio,promote the reducibility and dispersion of copper,and also enhance surface density of Cu+ species.This could be due to the strong interaction of Cu and Pt induced by formation of alloyed Pt single atoms on the Cu lattice.Meanwhile,a relatively higher amount of Pt would deteriorate the catalytic activity,which could be due to the surface coverage and aggregation of active species.These findings may enlighten some fundamen-tal insights for further design of Cu-based catalysts for the hydrogenation of carbon-oxygen bonds.     

A novel low-temperature methanol synthesis method from CO/H2/CO2 based on the synergistic effect between solid catalyst and homogeneous catalyst

The activity of a binary catalyst in alcoholic solvents for methanol synthesis from CO/H₂/CO₂ at low temperature was investigated in a concurrent synthesis course. Experiment results showed that the combination of homogeneous potassium formate catalyst and solid copper–magnesia catalyst enhanced the conversion of CO₂-containing syngas to methanol at temperature of 423–443 K and pressure of 3–5 MPa. Under a contact time of 100 g h/mol, the maximum conversion of total carbon approached the reaction equilibrium and the selectivity of methanol was 99%. A reaction pathway involving esterification and hydrogenolysis of esters was postulated based on the integrative and separate activity tests, along with the structural characterization of the catalysts. Both potassium formate for the esterification as well as Cu/MgO for the hydrogenolysis were found to be crucial to this homogeneous and heterogeneous synergistically catalytic system. CO and H₂ were involved in the recycling of potassium formate.     

Active sites in Cu/ZnO/ZrO2 catalysts for methanol synthesis from CO/H2

Among various Cu/ZnO/ZrO₂ catalysts with the Cu/Zn ratio of 3/7, the one with 15 wt.% of ZrO₂ obtains the best activity for methanol synthesis by hydrogenation of CO. The TPR, TPO and XPS analyses reveal that a new copper oxide phase is formed in the calcined Cu/ZnO/ZrO₂ catalysts by the dissolution of zirconium ions in copper oxide. In addition, the Cu/ZnO/ZrO₂ catalyst with 15 wt.% of ZrO₂ turns out to contain the largest amount of the new copper oxide phase. When the Cu/ZnO/ZrO₂ catalysts is reduced, the Cu²⁺ species present in the ZrO₂ lattice is transformed to Cu⁺ species. This leads to the speculation that the addition of ZrO₂ to Cu/ZnO catalysts gives rise to the formation of Cu⁺ species, which is related to the methanol synthesis activity of Cu/ZnO/ZrO₂ catalyst in addition to Cu metal particles. Consequently, the ratio of Cu⁺/Cu⁰ is an important factor for the specific activity of Cu/ZnO/ZrO₂ catalyst for methanol synthesis.     

Effect of metal oxide additives on the CO hydrogenation to methanol over Rh/SiO2 and Pd/SiO2

Catalysts were prepared from ultra pure SiO₂, Pd and Rh nitrates and chlorides, and by doping with Al, Fe, Na, K or Ca nitrate. The activities and selectivities of the Pd and Rh catalysts were investigated at 553 K, H₂/CO=2 or 3 and 2.5 or 4 MPa respectively. Additives had a strong influence on the catalytic properties. The doping with alkali and alkaline earth oxides led to a strong suppression of the CO dissociation. Particularly basic additives, such as Ca, had a strong promoting effect on the methanol production. This may confirm that the formation of methanol occurs through formate intermediates.