Influence of silicon carbide filler on mechanical and dielectric properties of glass fabric reinforced epoxy composites

Fiber‐reinforced polymeric composites (FRPCs) have emerged as an important material for automotive, aerospace, and other engineering applications because of their light weight, design flexibility, ease of manufacturing, and improved mechanical performance. In this study, glass‐epoxy (G‐E) and silicon carbide filled glass‐epoxy (SiC‐G‐E) composite systems have been fabricated using hand lay‐up technique. The mechanical properties such as tensile strength, tensile modulus, elongation at break, flexural strength, and hardness have been investigated in accordance with ASTM standards. From the experimental investigations, it has been found that the tensile strength, flexural strength, and hardness of the glass reinforced epoxy composite increased with the inclusion of SiC filler. The results of the SiC (5 wt %)‐G‐E composite showed higher mechanical properties compared to G‐E system. The dielectric properties such as dielectric constant (permittivity), tan delta, dielectric loss, and AC conductivity of these composites have been evaluated. A drastic reduction in dielectric constant after incorporation of conducting SiC filler into epoxy composite has been observed. Scanning electron microscopy (SEM) photomicrographs of the fractured samples revealed various aspects of the fractured surfaces. The failure modes of the tensile fractured surfaces have also been reported. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

A comparative analysis of woven jute/glass hybrid polymer composite with and without reinforcing of fly ash particles

The objective of this research article is to compare the mechanical and tribological properties of jute‐glass‐fiber‐reinforced epoxy (J‐G‐E) hybrid composites with and without fly ash particulate filler. A dry hand lay‐up technique is used to fabricate all the laminates. The properties including flexural strength, tensile strength, flexural modulus, and erosion behavior of all the composites are evaluated as per American Society for Testing and Materials (ASTM) standards. The fly ash particulate‐filled hybrid composite shows a better mechanical and tribological property. The maximum flexural strength and flexural modulus are obtained for GJGJ+ 5 wt% fly ash filler epoxy composites. Whereas the maximum tensile strength is obtained for GJJG+ 10 wt% fly ash filler epoxy composites. Scanning Electron Microscopy (SEM) analysis also has been carried out to categorize mechanical and tribological behavior of composites. POLYM. COMPOS. 37:658–665, 2016. © 2014 Society of Plastics Engineers     

Investigation on mechanical and thermo‐mechanical properties of granite powder filled treated jute fiber reinforced epoxy composite

In the present study, two sets of jute epoxy composites are fabricated by varying first fiber loading from 10 to 50 wt% at an interval of 10 wt% and then granite powder incorporated from 0 to 24 wt% in an interval of 8 wt% in the composites. The initial study is to prepare polymeric composites for wind turbine blade application and study the following physical to thermo‐mechanical properties including fracture toughness of the composites. The void content of the unfilled composites show in decreasing order (from 6.37 to 3.07%) with the increasing in fiber loading which satisfied well with the increasing in tensile strength from 28.33 to 34.2 MPa and flexural strength from 44.2 to 97.8 MPa, respectively. As far as particulate filled composites the void content shows reverse in trend (from 2.99% to 9.68%) with the increasing in filler content and which justifies the mechanical properties i.e tensile strength decreases from 33.72 to 32.27 MPa and similarly in case of flexural strength also. Whereas, hardness shows a unique behavior both in fiber reinforced and particulate filled composites in an increasing order from 29 to 44 Hv, respectively. Fracture toughness is observed to be constant for all considered crack lengths however, its value significantly improved with both type of reinforcement. The dynamic mechanical analysis shows positive effect of both the reinforcement for mechanical performance under cyclic stresses. Finally, Cole–Cole plot is drawn from the dynamic mechanical analysis results to verify the homogeneity of the composites. POLYM. COMPOS., 38:736–748, 2017. © 2015 Society of Plastics Engineers     

Mechanical properties of surface modified jute fiber/polypropylene nonwoven composites

In this study, the jute/polypropylene nonwoven reinforced composites were prepared using film stacking method. The surface of jute fibers was modified using alkali treatment. These alkali treated jute fiber nonwoven composites were analyzed for their tensile and flexural properties. Increasing the amount of jute fibers in the nonwovens has improved the mechanical properties of their composites. The effect of stacking sequence of preferentially and nonpreferentially aligned nonwovens within the composites was also investigated. The flexural and tensile moduli of composites were found to be significantly enhanced when nonwovens consisting of preferentially and nonpreferentially aligned jute fibers were stacked in an alternate manner. The existing theoretical models of tensile modulus of fiber reinforced composites have been analyzed for predicting the tensile modulus of nonwoven composites. In general, a good agreement was obtained between the experimental and theoretical results of tensile modulus of nonwoven composites. POLYM. COMPOS., 35:1044–1050, 2014. © 2013 Society of Plastics Engineers     

Utilization of Flyash as Filler Material in Hybrid Polyester Composites for Improved Thermo-Mechanical and Erosion Wear Behavior

The present work was carried out for the utilization of major quantities of flyash as filler material in the short fiber reinforced polyester resin composites in various engineering and structural applications. The incorporation of flyash modifies the hardness, tensile, flexural, impact and damping behavior of the composites. It is observed that hardness, flexural modulus and impact strength of flyash filled composites increases with increase in the flyash filler contents. Whereas, with the addition of flyash contents it is observed that there is decrease in tensile strength and flexural strength. But beyond the 10 wt.-% flyash filler addition in the composite the flexural strength increases. At the end, the erosion wear behavior of all the composites has been studied by Taguchi experimental design. It is found that unfilled glass polyester composite suffers greater erosion loss as compare to particulate filled glass polyester composites. The eroded surface morphology is examined by SEM and the related erosion wear mechanism is discussed in detail.     

Investigation of mechanical properties of alumina nanoparticle‐loaded hybrid glass/carbon‐fiber‐reinforced epoxy composites

This research work investigates the tensile strength and elastic modulus of the alumina nanoparticles, glass fiber, and carbon fiber reinforced epoxy composites. The first type composites were made by adding 1–5 wt % (in the interval of 1%) of alumina to the epoxy matrix, whereas the second and third categories of composites were made by adding 1–5 wt % short glass, carbon fibers to the matrix. A fourth type of composite has also been synthesized by incorporating both alumina particles (2 wt %) and fibers to the epoxy. Results showed that the longitudinal modulus has significantly improved because of the filler additions. Both tensile strength and modulus are further better for hybrid composites consisting both alumina particles and glass fibers or carbon fibers. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39749.     

A Comparative Study on the Mechanical Properties of Jute and Sisal Fiber Reinforced Polymer Composites

The aim of the present study is to investigate and compare the mechanical properties of raw jute and sisal fiber reinforced epoxy composites with sodium hydroxide treated jute and sisal fiber reinforced epoxy composites. This is followed by comparisons of the sodium hydroxide treated jute and sisal fiber reinforced composites. The jute and sisal fibers were treated with 20% sodium hydroxide for 2 h and then incorporated into the epoxy matrix by a molding technique to form the composites. Similar techniques have been adopted for the fabrication of raw jute and sisal fiber reinforced epoxy composites. The raw jute and sisal fiber reinforced epoxy composites and the sodium hydroxide treated jute and sisal fiber reinforced epoxy composites were characterized by FTIR. The mechanical properties (tensile and flexural strength), water absorption and morphological changes were investigated for the composite samples. It was found that the sodium hydroxide treated jute and sisal fiber reinforced epoxy composites exhibited better mechanical properties than the raw jute and raw sisal fiber reinforced composites. When comparing the sodium hydroxide treated jute and sisal fiber reinforced epoxy composites, the sodium hydroxide treated jute fiber reinforced composites exhibited better mechanical properties than the latter.     

Mechanical and tribological properties of glass–epoxy composites with and without graphite particulate filler

The objectives of this research article is to evaluate the mechanical and tribological properties of glass‐fiber‐reinforced epoxy (G–E) composites with and without graphite particulate filler. The laminates were fabricated by a dry hand layup technique. The mechanical properties, including tensile strength, tensile modulus, elongation at break, and surface hardness, were investigated in accordance with ASTM standards. From the experimental investigation, we found that the tensile strength and dimensional stability of the G–E composite increased with increasing graphite content. The effect of filler content (0–7.5 wt %) and sliding distance on the friction and wear behavior of the graphite‐filled G–E composite systems were studied. Also, conventional weighing, determination of the coefficient of friction, and examination of the worn surface morphological features by scanning electron microscopy (SEM) were done. A marginal increase in the coefficient of friction with sliding distance for the unfilled composites was noticed, but a slight reduction was noticed for the graphite‐filled composites. The 7.5% graphite‐filled G–E composite showed a lower friction coefficient for the sliding distances used. The wear loss of the composites decreased with increasing weight fraction of graphite filler and increased with increasing sliding distance. Failure mechanisms of the worn surfaces of the filled composites were established with SEM. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 2472–2480, 2007     

Effect of rubber hardness on the properties of fiber reinforced plastic composites made by the newly proposed rubber pressure molding technique

The effect of rubber hardness on the properties of fiber‐reinforced plastic (FRP) composites is investigated in order to know the optimum composition of rubber mold used in rubber pressure molding (RPM) technique. A matching die set was used in RPM method, where the die was made of hard metal like steel and the punch from the flexible rubber like material, natural rubber. The use of flexible rubber punch generates and applies hydrostatic pressure on the surface of FRP composites. The hardness of rubber mold was controlled by incorporating carbon black as a filler material in the matrix of natural rubber and varied from 0 to 75 phr (per hundred rubber) in steps of 15 phr. Burn test, tension test, interlaminar shear test and interlaminar fracture toughness tests were conducted on the FRP composites to measure the void content, presence of delamination, tensile strength, inter laminar shear strength and inter laminar fracture toughness. The results are compared with the FRP composites made by conventional technique to evaluate the performance of RPM technique. It is observed that the laminates produced by RPM technique with different filler content in natural rubber mold show significant improvement in mechanical properties except interlaminar shear strength. POLYM. COMPOS., 28:618–630, 2007. © 2007 Society of Plastics Engineers     

The effect of multiscale hybridization on the mechanical properties of natural fiber-reinforced composites

The main objective of this work was to investigate the effect of reinforcements at different scales on the mechanical properties of natural fiber-reinforced composites. Pure jute and interlaminar hybrid jute/glass fiber-reinforced polymer composites were fabricated. Different types of fillers in two weight fractions (1 and 3 wt. %) were used as second reinforcements in the hybrid jute/glass composites. Tensile, flexural, and impact tests were performed. It was found that the macroscale inter-play hybridization significantly improved the mechanical properties of the pure jute fiber based composites. When the fillers are used as second hybridization, the modified composites presented higher mechanical properties when compared to pure jute composites. However, the effect of fillers on the mechanical properties of the hybrid composites presented various trends due to the interaction between several factors (i.e., particle scale, content, and nature), which cannot always be separated. Increasing the synthetic filler content improved the tensile properties of the filled hybrid composites, while increasing the natural filler content worsen the tensile properties. The flexural strength of the multiscale hybrid composites was improved, while the impact properties were negatively affected.     

Effect of layering pattern on the physical,mechanical, and thermal properties of jute/bagasse hybrid fiber‐reinforced epoxy novolac composites

In this study, randomly oriented short jute/bagasse hybrid fiber‐reinforced epoxy novolac composites were prepared by keeping the relative volume ratio of jute and bagasse of 1:3 and the total fiber loading 0.40 volume fractions. The effect of jute fiber hybridization and different layering pattern on the physical, mechanical, and thermal properties of jute/bagasse hybrid fiber‐reinforced epoxy novolac composites was investigated. The hybrid fiber‐reinforced composites exhibited fair water absorption and thickness swelling properties. To investigate the effect of layering pattern on thermomechanical behavior of hybrid composites, the storage modulus and loss factor were determined using dynamic mechanical analyzer from 30 to 200°C at a frequency of 1 Hz. The fracture surface morphology of the tensile samples of the hybrid composites was performed by using scanning electron microscopy. The morphological features of the composites were well corroborated with the mechanical properties. Thermogravimetric analysis indicated an increase in thermal stability of pure bagasse composites with the incorporation of jute fibers. The incorporation of hybrid fibers results better improvement in both thermal and dimensional stable compared with the pure bagasse fiber composites. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Filler-immobilization assisted designing of hydroxyapatite and silica/ hydroxyapatite filled acrylate based dental restorative composites: Comparative evaluation of quasi-static and dynamic mechanical properties

The comparative effect of filler combinations on the quasi-static and thermo-mechanical properties of light cured acrylate based restorative composites is addressed in the study. Two series of acrylate based restorative composites filled with hydroxyapatite (Hap) and silica/Hap combination were prepared. FTIR spectroscopy showed the filler-assisted functional interference with the chemical structure of the resin, whereas SEM–EDX revealed the state of micro-dispersion/distribution morphology of the filled composites. The silica/Hap combination filled (micro-hybrid) composites with 30 wt.-% filler showed highest compressive strength (CS) and composites with 20 wt.-% filler showed highest diametral tensile strength (DTS) as well as flexural strength (FS). Dynamic mechanical properties revealed reinforcement effectiveness correlated to extent of filler immobilization effects estimated from Kerner equation. Our study conceptually establishes the possibility of manipulating the mechanical and thermo-mechanical strength requirements, by catering to the extent of filler induced bulk hardening contributions, as characterized by immobilized volume fraction of the polymer chains. It was imperatively deduced that at very high amount of overall filler content (e.g. > 50 wt.-%) the reinforcement effectiveness is filler-controlled whereas the same extent of effectiveness may be obtained by manipulating the filler induced immobilization effects (e.g. < 20 wt. - %).     

Effect of zircon and anatase titanium dioxide nanoparticles on glass fibre reinforced epoxy with mechanical and morphological studies

In recent years, researchers have been interested in incorporating inorganic nanoparticles into thermosetting epoxy composites to improve their mechanical properties. This research explores the diffusion of ball milled zircon (ZrSiO₄) and anatase TiO₂ nanoparticles with glass fibre reinforced epoxy polymer (GFRP) composites at the same weight percentages (0:0, 2.5:2.5, 5:5, and 7.5:7.5) to improve mechanical properties. The ZrSiO₄ and TiO₂ nanoparticles were prepared by an ultrasonic liquid processor, and composites were fabricated using the compression molding technique. The void percentage was calculated from the theoretical and measured densities of composites. Mechanical tests were conducted in accordance with ASTM standards. The particle sizes of zircon and titanium dioxide were calculated as 70.5 nm and 64.5 nm, respectively, using field emission scanning electron microscopy (FESEM), which reveals the fibre pullout, damaged interfaces, filler dispersion, and voids in specimens. The chemical composition, crystalline structure, and size were determined using X-ray diffraction (XRD). It was found that the GFRP composite with Zircon and TiO₂ incorporated at a concentration of 5:5 wt% has a greater tensile strength of 74.34%, a tensile modulus of 18.14%, a flexural strength of 33.55%, a flexural modulus of 33.61%, a shore "D" hardness of 4.66%, and a capacity to absorb energy of 61.14% in notched specimens with neat GFRP. With filler addition, the percentage of elongation at failure in the 5:5 wt percent for the tensile test is 44.36%, and the flexural test is 24.38% higher than the neat sample. Hence, this work improves the GFRP composites' mechanical and structural properties.     

Effect of cyclic moisture absorption desorption on the mechanical properties of silanized jute-epoxy composites

The goal of this paper is to discuss the influence of water absorption-desorption cycles on the mechanical properties of natural fiber reinforced plastics. Therefore, epoxy resins with jute wovens as reinforcement with untreated and silane treated fibers were investigated. Silane treatment of fibers led to increased tensile, flexural strength, and Young's modulus of composites with up to 30%. Absorption-desorption cycles of fibers changed the fracture mechanisms of fibers without having significant effects on the tensile strength of the fibers. Light microscopic investigations showed that absorption-desorption cycles of composites led to the debonding of resin from fibers as well as to cracks in the adjacent resin. Because of these mechanisms, tensile strength and Young's modulus decrease, independent of the quality of fiber resin adhesion. For dynamic loadings, storage cycle induces damages, further bringing about a decreased dynamic modulus and an increased progress in damage with increasing load cycles during the first two environmental cycles, being constant afterwards.     

A Comparative Study on the Mechanical,Degradation and Interfacial Properties of Jute/LLDPE and Jute/Natural Rubber Composites

Jute fabric (hessian cloth) reinforced low-density polyethylene (LLDPE) composites (40 wt%) and solid natural rubber-(NR) based composites (40 wt%) were fabricated by compression molding. Tensile strength (TS), tensile modulus (TM) and percentage elongation at break (Eb) of jute/LLDPE composites were found to be 29, 680 MPa and 20%, and for jute/NR-based composites were also found to be 15, 122 MPa and 94%, respectively. Interfacial shear strength (IFSS) of the jute/LLDPE and jute/NR systems was investigated by using the single fiber fragmentation test (SFFT). Scanning electron microscopy (SEM) and aqueous degradation tests were also performed.     

Studies of the Physico-Mechanical,Interfacial, and Degradation Properties of Jute Fabrics/Melamine Composites

Jute fabrics/melamine composites (20% fiber) were prepared by compression molding. Mechanical properties of the composites were evaluated. Mechanical properties of starch-treated jute/melamine composites, including tensile strength (31%), bending strength (29%), tensile modulus (23%), bending modulus (25%), impact strength (113%), and hardness (4%), inproved significantly over the untreated composite. Fracture surfaces of untreated and treated composites were studied by scanning electron microscopy (SEM) and supported poorer fiber matrix adhesion for the untreated composite than that of the treated composite. Water uptake and soil degradation tests of untreated and treated composites were also performed.     

纤维束丝数对平纹编织C/SiC复合材料力学性能的影响

通过对2种丝束平纹编织碳纤维布增强SiC（C/SiC）复合材料的力学性能实验,研究了纤维束丝数（1 k和3 k）对复合材料性能的影响.实验结果表明：1 k C/SiC复合材料的拉伸模量、拉伸强度、压缩模量、压缩强度、面内剪切强度和弯曲强度分别为90.8 GPa,281.8 MPa,135.8 GPa,452.2 MPa,464.3 MPa和126.8 MPa,分别比3 k C/SiC高39%,15.8%,25%,132%,29.3%和30.2%.纤维束粗细不同是导致纤维束弯曲度和复合材料孔隙率差异的主要原因,对压缩强度的影响最大,对拉伸强度的影响最小.     

Mechanical and three‐body abrasive wear behaviour of SiC filled glass‐epoxy composites

Fiber/filler reinforced polymer composites are known to possess high strength and attractive wear resistance in dry sliding conditions. How these composites perform in abrasive wear situations needs a proper understanding. Hence, in this research article the mechanical and three‐body abrasive wear behaviour of E‐glass fabric reinforced epoxy (G‐E) and silicon carbide filled E‐glass fabric reinforced epoxy (SiC‐G‐E) composites are investigated. The mechanical properties were evaluated using Universal testing machine. Three‐body abrasive wear tests are conducted using rubber wheel abrasion tester wherein two different loads and four varying abrading distances are employed. The results showed that the wear volume loss is increased with increase in abrading distance and the specific wear rate decreased with increase in abrading distance/load. However, the presence of SiC particulate fillers in the G‐E composites showed a promising trend. The worn surface features, when examined through scanning electron microscopy, show higher levels of broken glass fiber in G‐E system compared to SiC‐ filled G‐E composites. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers     

Influence of fly ash cenospheres on performance of coir fiber‐reinforced recycled high‐density polyethylene biocomposites

Recycled high‐density polyethylene (RHDPE)/coir fiber (CF)‐reinforced biocomposites were fabricated using melt blending technique in a twin‐screw extruder and the test specimens were prepared in an automatic injection molding machine. Variation in mechanical properties, crystallization behavior, water absorption, and thermal stability with the addition of fly ash cenospheres (FACS) in RHDPE/CF composites were investigated. It was observed that the tensile modulus, flexural strength, flexural modulus, and hardness properties of RHDPE increase with an increase in fiber loading from 10 to 30 wt %. Composites prepared using 30 wt % CF and 1 wt % MA‐g‐HDPE exhibited optimum mechanical performance with an increase in tensile modulus to 217%, flexural strength to 30%, flexural modulus to 97%, and hardness to 27% when compared with the RHDPE matrix. Addition of FACS results in a significant increase in the flexural modulus and hardness of the RHDPE/CF composites. Dynamic mechanical analysis tests of the RHDPE/CF/FACS biocomposites in presence of MA‐g‐HDPE revealed an increase in storage (E′) and loss (E″) modulus with reduction in damping factor (tan δ), confirming a strong influence between the fiber/FACS and MA‐g‐HDPE in the RHDPE matrix. Differential scanning calorimetry, thermogravimetric analysis thermograms also showed improved thermal properties in the composites when compared with RHDPE matrix. The main motivation of this study was to prepare a value added and low‐cost composite material with optimum properties from consumer and industrial wastes as matrix and filler. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42237.     

Comparative Studies of Mechanical and Interfacial Properties Between Jute Fiber/PVC and E-Glass Fiber/PVC Composites

Composites (50 wt% fiber) of jute fiber reinforced polyvinyl chloride (PVC) matrix and E-glass fiber reinforced PVC matrix were prepared by compression molding. Mechanical properties such as tensile strength (TS), tensile modulus (TM), bending strength (BS), bending modulus (BM) and impact strength (IS) of both types of composites was evaluated and compared. Values of TS, TM, BS, BM and IS of jute fiber/PVC composites were found to be 45 MPa, 802 MPa, 46 MPa, 850 MPa and 24 kJ/m², respectively. It was observed that TS, TM, BS, BM and IS of E-glass fiber/PVC composites were found to increase by 44, 80, 47, 92 and 37.5%, respectively. Thermal properties of the composites were also carried out, which revealed that thermal stability of E-glass fiber/PVC system was higher. The interfacial adhesion between the fibers (jute and E-glass) and matrix was studied by means of critical fiber length and interfacial shear strength that were measured by single fiber fragmentation test. Fracture sides after flexural testing of both types of the composites were investigated by Scanning Electron Microscopy.